U-shaped torsion spraying mechanism

Abstract

The utility model discloses a U-shaped torsion spraying mechanism, which comprises a station matching group, a spraying device, a transmission mechanism and a test material, the station matching group sequentially comprises a material input station, a first transmission station, a second transmission station and a material output station in the anticlockwise direction, and the station matching group is combined in the shape of a Chinese character'tian '. The transmission matching mode between the station matching groups is U-shaped direction transmission; and each station matching group is provided with a spraying device. Through the arrangement of the station matching group shaped like the Chinese character'tian ', a test material is subjected to U-shaped torsion in the station matching group under the action of the transmission mechanism, and a water pipeline of the spraying device can be concentrated in the area of the station matching group to be communicated and connected in parallel, so that the maximization of space utilization is effectively realized, and the saving of resources and the transmission efficiency are realized; the production efficiency is effectively improved, in the conveying process, the test materials can be turned over, liquid drops rapidly fall off, and electric power resources are saved in the drying link.

Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to a U-shaped twisting spray mechanism. Background Art

[0002] The electroplating and coating production line is a production process line dedicated to electroplating and coating. This production line usually includes multiple workstations and equipment for electroplating and coating products to achieve the required appearance and functional requirements. The main steps of the electroplating production line include pre-treatment, electroplating, post-treatment and inspection.

[0003] Pretreatment is a very critical link in the electroplating production line. The surface of the object to be plated needs to be cleaned and decontaminated to ensure that there are no impurities and oil stains on the surface. Post-treatment in the electroplating production line refers to the cleaning, drying and painting of the parts after the electroplating is completed. It is necessary to clean the residual electrolyte and chemicals on the surface of the object to be plated. In the electroplating production line, the products are cleaned in a linear production line. The linear type occupies a large space and is not conducive to production costs. Secondly, the spraying range of the spraying mechanism is not concentrated, and multiple spraying pipes need to be installed to make the spraying mechanism operate, which invisibly increases the cleaning cost. After cleaning, it is heavily dependent on high-power fan dryers to dry the test materials, wasting electricity resources. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a U-shaped twisting spray mechanism, which effectively maximizes the space utilization, realizes the resource saving and transmission efficiency, and effectively improves the production efficiency. During the transmission process, the test material will be turned over, so that the liquid drops fall quickly, and the drying process saves power resources.

[0005] A U-shaped twisted spray mechanism according to an embodiment of the utility model comprises a station assembly group, a spraying device, a transmission mechanism and a test material, wherein the station assembly group comprises a material input station, a first transmission station, a second transmission station and a material output station in a counterclockwise direction, the station assembly group is in a "田"-shaped combination, and the transmission cooperation mode between the station assembly groups is U-shaped direction transmission; the station assembly groups are all provided with the spraying device; the mechanism comprises a supporting wheel and a steering wheel, the material input station and the material output station are both provided with the supporting wheel, the first transmission station and the second transmission station are both provided with the steering wheel, and the axes of the supporting wheel and the steering wheel are perpendicular to each other; the test material is transmitted through the material input station, the first transmission station, the second transmission station and the material output station in sequence through the transmission mechanism.

[0006] According to some embodiments of the present utility model, the transmission mechanism further includes positioning wheels. A first positioning wheel is provided between the material input station and the first transmission station, and a second positioning wheel is provided between the second transmission station and the material output station. The test material reaches the first transmission station from the material input station through the first positioning wheel, and the test material reaches the material output station from the second transmission station through the second positioning wheel.

[0007] According to some embodiments of the present utility model, the axial directions of the first positioning wheel and the second positioning wheel are both perpendicular to the axial direction of the supporting wheel.

[0008] According to some embodiments of the present utility model, the transmission mechanism further includes a water cutting wheel, and the water cutting wheel is arranged between the first transmission station and the second transmission station.

[0009] According to some embodiments of the present utility model, the control box further includes a control board and buttons, and the axial direction of the water cutting wheel is perpendicular to the axial direction of the supporting wheel.

[0010] According to some embodiments of the present utility model, the axis of the supporting wheel is parallel to the horizontal direction.

[0011] According to some embodiments of the present utility model, the spraying device includes a first nozzle and a second nozzle. The first nozzle is arranged on one side of the test material, the second nozzle is arranged on the other side of the test material, and the output ends of the first nozzle and the second nozzle both face the test material.

[0012] According to some embodiments of the present utility model, in any station of the station assembly group, the pipelines of the first nozzle and the second nozzle are in a parallel state.

[0013] According to some embodiments of the present utility model, partition plates are provided between the material input station, the first transmission station, the second transmission station and the material output station.

[0014] According to some embodiments of the present utility model, the diameter of the supporting wheel is 5 - 15 cm.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] The U-shaped torsion spraying mechanism provided by the present utility model enables the test material to undergo U-shaped torsion in the station assembly group under the action of the transmission mechanism through the provided "field"-shaped station assembly group. The water pipelines of the spraying device can be connected and paralleled in the area of the station assembly group, effectively maximizing the utilization of space, achieving resource savings and transmission efficiency, effectively improving production efficiency. During the transmission process, the test material will flip, causing the liquid drops to fall quickly, saving power resources in the drying link. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, wherein:

[0018] Figure 1 is a schematic structural diagram of the U-shaped torsion spraying mechanism provided by the present utility model;

[0019] Figure 2 is a schematic structural diagram of the first transmission station of the present utility model;

[0020] Figure 3 is a schematic structural diagram of the material input station provided by the present utility model.

[0021] The markings in the figures are described as follows:

[0022] Station assembly group 100, material input station 110, first transmission station 120, second transmission station 130, material output station 140; spraying device 200, first nozzle 210, second nozzle 220; transmission mechanism 300, supporting wheel 310, steering wheel 320, positioning wheel 330, first positioning wheel 331, second positioning wheel 332, water-cutting wheel 340; test material 400; barrier plate 500. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following describes in detail the embodiments of the present utility model. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0025] In the description of the present utility model, the meaning of several is one or more, the meaning of a plurality is more than two, understandings such as greater than, less than, exceeding, etc. do not include the present number, understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0026] In the description of the present utility model, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present utility model in combination with the specific content of the technical solution.

[0027] Specifically, please refer to Figures 1-3 , the U-shaped torsion spraying mechanism specifically includes:

[0028] A station assembly group 100, a spraying device 200, a transmission mechanism 300, and a test material 400. The station assembly group 100 sequentially includes a material input station 110, a first transmission station 120, a second transmission station 130, and a material output station 140 in the counterclockwise direction. The station assembly group 100 is combined in a "field" shape, and the transmission cooperation method between the station assembly groups 100 is U-shaped direction transmission; the spraying device 200 is provided on each of the station assembly groups 100; it includes a supporting wheel 310 and a steering wheel 320. The supporting wheel 310 is provided at both the material input station 110 and the material output station 140, and the steering wheel 320 is provided at both the first transmission station 120 and the second transmission station 130. The axes of the supporting wheel 310 and the steering wheel 320 are perpendicular to each other; the test material 400 is transmitted through the transmission mechanism 300 through the material input station 110, the first transmission station 120, the second transmission station 130, and the material output station 140 in sequence.

[0029] The U-shaped torsion spraying mechanism provided by the present utility model enables the test material 400 to perform U-shaped torsion in the station assembly group 100 under the action of the transmission mechanism 300 by providing a "field"-shaped station assembly group 100. The water pipelines of the spraying device 200 can be connected and paralleled in the area of the station assembly group 100, effectively maximizing the utilization of space, realizing resource savings and transmission efficiency, effectively improving production efficiency. During the transmission process, the test material 400 will be flipped, enabling the liquid drops to fall quickly, and saving electric power resources in the drying link.

[0030] In order to enable those in the technical field to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0031] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments can be combined with each other.

[0032] It should be noted that: Similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. Embodiment 1

[0033] Please refer to Figures 1-3 , a U-shaped torsion spraying mechanism, which includes a station assembly group 100, a spraying device 200, a transmission mechanism 300 and a test material 400. The station assembly group 100 sequentially includes a material input station 110, a first transmission station 120, a second transmission station 130 and a material output station 140 in the counterclockwise direction. The station assembly group 100 is combined in a "field" shape, and the transmission cooperation mode between the station assembly groups 100 is U-shaped direction transmission; the spraying device 200 is provided on each of the station assembly groups 100; it includes a supporting wheel 310 and a steering wheel 320. The supporting wheel 310 is provided at both the material input station 110 and the material output station 140, and the steering wheel 320 is provided at both the first transmission station 120 and the second transmission station 130. The axes of the supporting wheel 310 and the steering wheel 320 are perpendicular to each other; the test material 400 is transmitted through the transmission mechanism 300 through the material input station 110, the first transmission station 120, the second transmission station 130 and the material output station 140 in sequence.

[0034] Through the above structural design, please refer to Figure 1 As shown, starting from the lower right corner and counterclockwise in sequence are the material input station 110, the first transmission station 120, the second transmission station 130 and the material output station 140. The station assembly group 100 is combined in a "field" shape, and the stations are separated from each other by a partition plate 500. The supporting wheel 310, the water cutting wheel and the positioning wheel 330 are all movably embedded on the partition plate 500. The test material 400 realizes U-shaped torsion transmission through the supporting wheel 310, the water cutting wheel, the steering wheel 320 and the positioning wheel 330. The spraying device 200 is arranged on the left and right sides of the test material 400, and the spraying device 200 is provided at each station. The pipelines of the spraying devices 200 at all stations are in a parallel connection state.

[0035] In this embodiment, there are two groups of transmission mechanisms 300, and two production lines can be operated simultaneously on the same workstation assembly group 100. In each group of transmission mechanisms 300, two upper and lower supporting wheels 310 are provided. The test material 400 passes through the supporting wheels 310 and is transported by the upper and lower supporting wheels 310. At the material input station 110, the supporting wheels 310 are used to input the test material 400, and at the material output station 140, the supporting wheels 310 are used to output the test material 400. The steering wheels 320 are both provided at the first transmission station 120 and the second transmission station 130. Each time the test material 400 passes through a steering wheel 320, it will turn left 90°, so the steering wheel 320 realizes a U-shaped twist of the test material 400.

[0036] By providing a "田"-shaped workstation assembly group 100, the test material 400 can be U-twisted in the workstation assembly group 100 under the action of the transmission mechanism 300, and the water pipes of the spraying device 200 can be concentrated in the area of ​​the workstation assembly group 100 for connection and parallel connection, effectively realizing the maximization of space utilization, realizing resource saving and improving transmission efficiency, and effectively improving production efficiency. During the transmission process, the test material 400 will be flipped to make the liquid droplets fall quickly, saving electricity resources in the drying process.

[0037] Specifically, the transmission mechanism 300 also includes a positioning wheel 330, a first positioning wheel 331 is arranged between the material input station 110 and the first transmission station 120, and a second positioning wheel 332 is arranged between the second transmission station 130 and the material output station 140. The test material 400 reaches the first transmission station 120 from the material input station 110 through the first positioning wheel 331, and the test material 400 reaches the material output station 140 from the second transmission station 130 through the second positioning wheel 332.

[0038] Through the above structural design, the first positioning wheel 331 and the second positioning wheel 332 function to assist the transmission of the test material 400 in a fixed direction, so that the transmission of the test material 400 is more stable.

[0039] Specifically, the axial directions of the first positioning wheel 331 and the second positioning wheel 332 are both perpendicular to the axial direction of the supporting wheel 310 .

[0040] Through the above structural design, the axes of the first positioning wheel 331 and the second positioning wheel 332 are perpendicular to the axis of the supporting wheel 310. In this embodiment, the axis direction of the supporting wheel 310 is horizontal, and the axis directions of the first positioning wheel 331 and the second positioning wheel 332 are vertical. When the test material 400 passes through the first positioning wheel 331 from the supporting wheel 310, a first 90° flip occurs. This is beneficial after the spraying device 200 sprays. Due to the gravitational force, during the flipping process of the test material 400, the liquid drops on the surface quickly fall off, preventing the liquid drops from hanging on the surface of the test material 400, which is beneficial for saving power resources in the drying process.

[0041] Specifically, the transmission mechanism 300 further includes a water-cutting wheel, and the water-cutting wheel is disposed between the first transmission station 120 and the second transmission station 130.

[0042] Through the above structural design, the water-cutting wheel is used to transfer the test material 400 on the first transmission station to the second transmission station, and another function is to scrape off the used liquid drops on the test material 400.

[0043] Specifically, the axis direction of the water-cutting wheel is perpendicular to the axis direction of the supporting wheel 310.

[0044] Specifically, the axis of the supporting wheel 310 is parallel to the horizontal direction.

[0045] Through the above structural design, in this embodiment, the axis direction of the supporting wheel 310 is horizontal, and the axis directions of the first positioning wheel 331 and the second positioning wheel 332 are vertical. When the test material 400 passes through the first positioning wheel 331 from the supporting wheel 310, a first 90° flip occurs. This is beneficial after the spraying device 200 sprays. Due to the gravitational force, during the flipping process of the test material 400, the liquid drops on the surface quickly fall off, preventing the liquid drops from hanging on the surface of the test material 400, which is beneficial for saving power resources in the drying process. Embodiment 2

[0046] Further optimize the U-shaped torsion spraying mechanism provided in Embodiment 1. Specifically, as Figures 1-3 shown, the spraying device 200 includes a first nozzle 210 and a second nozzle 220. The first nozzle 210 is disposed on one side of the test material 400, the second nozzle 220 is disposed on the other side of the test material 400, and the output ends of the first nozzle 210 and the second nozzle 220 both face the test material 400.

[0047] Through the above structural design, a first nozzle 210 and a second nozzle 220 are provided at any station in the assembly station group, and their function is to ensure that each station can spray the surface of the single-sided electroplated copper to ensure its cleanliness.

[0048] Specifically, in any station of the station assembly group 100, the pipelines of the first nozzle 210 and the second nozzle 220 are in a parallel state.

[0049] Through the above structural design, the spraying device 200 is arranged on the left and right sides of the test material 400, and a spraying device 200 is provided at each station. The pipelines of the spraying devices 200 at all stations are in a parallel connection state. Embodiment 3

[0050] Further optimize the U-shaped torsion spraying mechanism provided in Embodiment 1 or 2, as Figures 1-3 shown, a partition board is provided between the material input station 110, the first transmission station 120, the second transmission station 130 and the material output station 140.

[0051] Through the above structural design, the stations are separated from each other by the partition board 500, and the supporting wheel 310, the water cutting wheel and the positioning wheel 330 are all movably embedded on the partition board 500.

[0052] The diameter of the supporting wheel 310 is 5 - 15 cm.

[0053] Through the above structural design, in this embodiment, the diameter of the supporting wheel 310 is 5 cm, and according to the different sizes of the test material 400, it can also be other sizes.

[0054] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0055] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A U-shaped twisted spray mechanism, characterized in that: including a station assembly group (100), the station assembly group (100) is combined in a "field" shape, and sequentially includes a material input station (110), a first transmission station (120), a second transmission station (130) and a material output station (140) in a counterclockwise direction. The transmission cooperation mode between the station assembly groups (100) is U-shaped direction transmission; a plurality of spraying devices (200), at least one group of the spraying devices (200) is arranged at the material input station (110), the first transmission station (120), the second transmission station (130) and the material output station (140); a transmission mechanism (300), including a supporting wheel (310) and a steering wheel (320). The supporting wheel (310) is arranged at both the material input station (110) and the material output station (140), and the steering wheel (320) is arranged at both the first transmission station (120) and the second transmission station (130). The axes of the supporting wheel (310) and the steering wheel (320) are perpendicular to each other. The test material (400) can be transmitted through the transmission mechanism (300) successively through the material input station (110), the first transmission station (120), the second transmission station (130) and the material output station (140); partition plates (500) are arranged between the material input station (110), the first transmission station (120), the second transmission station (130) and the material output station (140). The partition plates (500) are used to isolate the liquid splash between adjacent stations and install the supporting wheel (310).

2. The U-shaped twisting spray mechanism according to claim 1, characterized in that: The transmission mechanism (300) further includes a positioning wheel (330). A first positioning wheel (331) is arranged between the material input station (110) and the first transmission station (120), and a second positioning wheel (332) is arranged between the second transmission station (130) and the material output station (140). The test material (400) reaches the first transmission station (120) from the material input station (110) through the first positioning wheel (331), and the test material (400) reaches the material output station (140) from the second transmission station (130) through the second positioning wheel (332).

3. The U-shaped twisted spray mechanism according to claim 2, characterized in that: The axial directions of the first positioning wheel (331) and the second positioning wheel (332) are both perpendicular to the axial direction of the supporting wheel (310).

4. The U-shaped twisted spray mechanism according to claim 1, characterized in that: The transmission mechanism (300) further includes a water cutting wheel (340), and the water cutting wheel (340) is arranged between the first transmission station (120) and the second transmission station (130).

5. The U-shaped twisted spray mechanism according to claim 4, characterized in that: The axial direction of the water cutting wheel (340) is perpendicular to the axial direction of the supporting wheel (310).

6. The U-shaped twisting spray mechanism according to claim 5, characterized in that: The axis of the supporting wheel (310) is parallel to the horizontal direction.

7. The U-shaped twisted spray mechanism according to any one of claims 1 to 6, characterized in that: The spraying device (200) comprises a first nozzle (210) and a second nozzle (220); the first nozzle (210) is arranged on one side of the test material (400), and the second nozzle (220) is arranged on the other side of the test material (400); output ends of the first nozzle (210) and the second nozzle (220) are both directed toward the test material (400).

8. The U-shaped twisted spray mechanism according to claim 7, characterized in that: In any workstation in the workstation assembly group (100), the pipelines of the first nozzle (210) and the second nozzle (220) are both in a parallel state.

9. The U-shaped twisted spray mechanism according to claim 1, characterized in that: The supporting wheel (310) has a diameter of 5 to 15 cm.

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