Five-ox-head electric spark forming machine tool
Through the design of the Wuniuta E-spark forming machine tool, the synchronous processing of adjacent bullheads is achieved, which improves processing efficiency and saves space, and solves the problems of waste and low efficiency of existing multi-head machine tools.
Patent Information
- Application Number
- CN202422151862.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The existing multi-head electric spark forming machine tools are wasted space or low in processing efficiency due to their long or short length, and cannot guarantee processing efficiency.
The five-head structure is adopted, each head is connected in conjunction with a sliding pillow. The sliding pillow is the same as the length of the X-axis linear motor stator, so that the adjacent head and tail processing can be achieved, and the width of the sliding pillow is reserved will not affect movement.
Improve processing efficiency, save space, meet daily processing needs, and avoid space waste and processing interference of traditional machine tools.
Smart Images
Figure CN223043774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of machinery, in particular to numerically controlled electric discharge machining equipment, and specifically to a five-bullhead electric discharge forming machine tool. Background Technique
[0002] The bullhead electric discharge forming machine tool is a device that utilizes a computer numerical control spark machine to achieve multi-axis linkage machining. During the machining process, the computer issues commands to control the electric discharge according to the input program, realizing single-axis or multi-axis numerical control machining.
[0003] Since the processing efficiency of single-head or double-head electric discharge forming machine tools is relatively low, three-head or four-head electric discharge forming machine tools have emerged. However, in the prior art, although the multi-head electric discharge forming machine tool has more bullheads, it is affected by the length of the machine tool itself. If the machine tool is too long, it will result in too much occupied space, and if the machine tool is too long or too short, the bullheads may affect each other during machining, and the processing efficiency cannot be guaranteed. Therefore, there is an urgent need for an improved technology to solve the above problems existing in the prior art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a five-bullhead electric discharge forming machine tool. On the one hand, it can realize the synchronous machining of the head-to-tail connection of adjacent two bullheads, greatly improving the efficiency compared with the traditional bullhead electric discharge forming machine tool without wasting the overall space. On the other hand, a distance equal to the width of a ram is reserved, which does not affect the movement between the bullheads and can also meet the daily processing requirements, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A five-bullhead electric discharge forming machine tool, comprising an oil tank, a workbench, a fixed seat, a ram and a bullhead. The workbench is arranged inside the oil tank, and fixed seats are arranged on both sides of the oil tank. The middle position of the upper surface of the fixed seat is provided with an X-axis linear motor stator. Two rams are arranged on one side of the fixed seat through linear guide rails, and three rams are arranged on the other side of the fixed seat through linear guide rails. The bottom of each ram is matched with the corresponding X-axis linear motor stator through a linear motor mover. Bullheads are arranged on one side of each ram close to the oil tank. The length of the linear guide rail is the same as that of the X-axis linear motor stator, and the width of the ram along the length direction of the X-axis linear motor stator multiplied by 6 is equal to the length of the X-axis linear motor stator.
[0006] Preferably, for the five-bullhead electric discharge forming machine tool provided by the utility model, lifting doors are arranged at both ends of the oil tank.
[0007] Preferably, a five-head electric discharge forming machine tool provided by the utility model, wherein the head includes a longitudinal sleeve, a Z-axis main shaft, an electrode and a Y-axis telescopic arm. The Z-axis main shaft is movably arranged in the longitudinal sleeve through the cooperation of a motor and a lead screw. An electrode is arranged at the bottom of the Z-axis main shaft. A Y-axis telescopic arm is also arranged on one side of the longitudinal sleeve. The ram is provided with an inner cavity, and the Y-axis telescopic arm is movably connected with the inner cavity of the ram through a linear motor.
[0008] Preferably, a five-head electric discharge forming machine tool provided by the utility model, wherein oil storage tanks are arranged on both sides of the fixed seat, and the oil storage tanks are cooperated with the inside of the oil tank through oil pumps.
[0009] Preferably, a five-head electric discharge forming machine tool provided by the utility model, wherein a plurality of adjustment openings are formed in the workbench.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] Adopting a five-head structure, each head is cooperatively connected with a ram. Among them, two rams are cooperatively connected with the fixed seat on one side through a linear guide rail and an X-axis linear motor stator, and the other three rams are cooperatively connected with the fixed seat on the other side through a linear guide rail and an X-axis linear motor stator. And the length of the linear guide rail and the X-axis linear motor stator is 6 times the width of the ram, so that all rams can move the width of one ram when processing a straight line. On the one hand, it can realize the synchronous processing of the head-to-tail connection of two adjacent heads, greatly improving the efficiency compared with the traditional bull-head type electric discharge forming machine tool, and not wasting the overall space. On the other hand, a distance equal to the width of one ram is reserved, which does not affect the movement between the heads and can also meet the daily processing requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the utility model;
[0013] Figure 2 is a schematic top view structural diagram of the utility model;
[0014] Figure 3 is a schematic structural diagram of the head;
[0015] Figure 4 is a schematic diagram of the utility model in the straight-line processing state.
[0016] In the figure: oil tank 1, workbench 2, fixed seat 3, ram 4, head 5, X-axis linear motor stator 6, linear guide rail 7, lifting door 8, oil storage tank 9, adjustment opening 10, longitudinal sleeve 501, Z-axis main shaft 502, electrode 503, Y-axis telescopic arm 504. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The technical solution of the present utility model will be clearly and completely described below in conjunction with the embodiments and drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model;
[0018] It should be noted that in the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", "lower", "both sides", "one end", "the other end", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0019] Please refer to Figure 1-2 , the present utility model provides a technical solution: a five-head electro-discharge machining machine tool, including an oil tank 1, a workbench 2, a fixed seat 3, a ram 4 and a bull head 5. The workbench 2 is arranged inside the oil tank 1. The workbench 2 is provided with a number of adjustment openings 10. The bottom of the workbench 2 is supported and guided by a screw structure. Through the adjustment openings 10, the operator can directly adjust the screw, thereby adjusting the height of the workbench 2. Lifting doors 8 are arranged at both ends of the oil tank 1. Through the lifting doors 8, the workpiece can be placed and taken out. Fixed seats 3 are arranged on both sides of the oil tank 1. An X-axis linear motor stator 6 is arranged at the middle position of the upper surface of the fixed seat 3. Two rams 4 are arranged on one side of the fixed seat 3 through linear guide rails 7, and three rams 4 are arranged on the other side of the fixed seat 3 through linear guide rails 7. The bottoms of the rams 4 are all matched with the corresponding X-axis linear motor stators 6 through linear motor rotors. Bull heads 5 are arranged on the sides of the rams 4 close to the oil tank 1. The length of the linear guide rail 7 is the same as that of the X-axis linear motor stator 6. The width of the ram 4 along the length direction of the X-axis linear motor stator 6 multiplied by 6 is equal to the length of the X-axis linear motor stator 6. Oil storage tanks 9 are arranged on both sides of the fixed seat 3. The oil storage tanks 9 are cooperated with the inside of the oil tank 1 through oil pumps to realize the supply and recovery of cooling oil during the machining of workpieces.
[0020] As Figure 3As shown in the figure, the bull head 5 includes a longitudinal sleeve 501, a Z-axis main shaft 502, an electrode 503 and a Y-axis telescopic arm 504. The Z-axis main shaft 502 is movably arranged in the longitudinal sleeve 501 through the cooperation of a motor and a lead screw. An electrode 503 is arranged at the bottom of the Z-axis main shaft 502. A Y-axis telescopic arm 504 is also arranged on one side of the longitudinal sleeve 501. The ram 4 is provided with an inner cavity. The Y-axis telescopic arm 504 is movably connected to the inner cavity of the ram 4 through a linear motor. The telescoping of the bull head 5 is realized through the linear motor. Through the cooperation of the motor and the lead screw, and then through the cooperation of the Z-axis main shaft 502 and the longitudinal sleeve 501, the control of the height of the Z-axis main shaft 502 along the height of the longitudinal sleeve 501 is realized, so as to realize the adjustment of the height of the electrode 503.
[0021] Working method and principle: First, the workbench 2 is installed in the oil tank 1 through a screw rod. The adjustment of the screw rod is realized through the adjustment port 10 of the workbench 2, so as to determine the height of the workbench 2. Then, two rams 4 are installed on the fixed seat 3 on one side and are slidably matched with the corresponding linear guide rails 7. At the same time, the linear motor movers at the bottoms of these two rams 4 are matched with the corresponding X-axis linear motor stators 6. The other three rams 4 are installed on the fixed seat 3 on the other side and are slidably matched with the corresponding linear guide rails 7. At the same time, the linear motor movers at the bottoms of these three rams 4 are matched with the corresponding X-axis linear motor stators 6. The positions of the oil storage tanks 9 correspond to the rams 4 one by one, and the installation is completed. During use, the workpiece is fixed on the upper surface of the workbench 2, and electric discharge machining is carried out through five rams 4. Since the lengths of the linear guide rails 7 and the X-axis linear motor stators 6 are the same and the width of the ram 4 along the length direction of the X-axis linear motor stator 6 multiplied by 6 is equal to the length of the X-axis linear motor stator 6, the lengths of the linear guide rails 7 and the X-axis linear motor stators 6 are 6 times the width of the ram 4. When one or more straight lines are machined on the workpiece, the five rams 4 can be staggered with each other, and the five electrodes 503 are located on the same straight line. Subsequently, they move synchronously along the direction of the X-axis linear motor stator 6. After walking the width of one ram 4, the machining of one straight line is completed. For example Figure 4As shown; it is also possible to process multiple horizontal lines. Similarly, the bull head 5 moves along the length direction of the ram 4 through the cooperation of the linear motor inside the ram 4, so that the processing of five horizontal lines can be realized. Then, the five rams 4 move synchronously along the direction of the motor stator to complete the processing of another five horizontal lines, and so on. Similarly, it can also be used for the processing of irregular shapes, and the efficiency of the five bull head 5 structure is further improved. The structure of the present utility model is reasonable. It adopts the five bull head 5 structure, and each bull head 5 is connected in cooperation with a ram 4. Among them, two rams 4 are connected in cooperation with the fixed seat 3 on one side through the linear guide rail 7 and the X-axis linear motor stator 6, and the other three rams 4 are connected in cooperation with the fixed seat 3 on the other side through the linear guide rail 7 and the X-axis linear motor stator 6. Moreover, the length of the linear guide rail 7 and the X-axis linear motor stator 6 is 6 times the width of the ram 4, so that all the rams 4 can move a width of a ram 4 when processing a straight line. On the one hand, it can realize the synchronous processing of the head-to-tail connection of adjacent two bull heads, greatly improving the efficiency compared with the traditional bull head type electric discharge forming machine tool, and greatly improving the efficiency compared with the traditional single bull head 5 or double bull head 5 electric discharge forming machine tool, and without wasting the overall space. On the other hand, a distance equal to the width of a ram is reserved, which does not affect the movement between the bull heads and can also meet the daily processing requirements.
[0022] Those parts not detailed in the present utility model are all well-known technologies to those skilled in the art.
[0023] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present utility model rather than to limit them. Although the present utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified and equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.
Claims
1. A five-bull head EDM machine tool, characterized in that: The invention comprises an oil tank (1), a workbench (2), a fixed seat (3), a ram (4) and a bull head (5), wherein the workbench (2) is arranged inside the oil tank (1), the fixed seats (3) are arranged on both sides of the oil tank (1), an X-axis linear motor stator (6) is arranged in the middle position of the upper surface of the fixed seat (3), wherein the fixed seat (3) on one side is provided with two rams (4) through a linear guide rail (7), and the fixed seat (3) on the other side is provided with three rams (4) through a linear guide rail (7), the bottom of each ram (4) is matched with the corresponding X-axis linear motor stator (6) through a linear motor mover, and a bull head (5) is arranged on the side of each ram (4) close to the oil tank (1), the linear guide rail (7) is consistent with the length of the X-axis linear motor stator (6), and the width of the ram (4) along the length direction of the X-axis linear motor stator (6) multiplied by 6 is equal to the length of the X-axis linear motor stator (6).
2. The five-bullhead EDM machine tool according to claim 1, characterized in that: Lifting doors (8) are provided at both ends of the oil tank (1).
3. The five-bullhead EDM machine tool according to claim 1, characterized in that: The bull head (5) comprises a longitudinal sleeve (501), a Z-axis spindle (502), an electrode (503) and a Y-axis telescopic arm (504); the Z-axis spindle (502) is movably arranged in the longitudinal sleeve (501) through the cooperation of a motor and a lead screw; the electrode (503) is arranged at the bottom of the Z-axis spindle (502); a Y-axis telescopic arm (504) is also arranged on one side of the longitudinal sleeve (501); the ram (4) is provided with an inner cavity; and the Y-axis telescopic arm (504) is movably connected to the inner cavity of the ram (4) through a linear motor.
4. The five-bullhead EDM machine tool according to claim 1, characterized in that: Oil storage tanks (9) are provided on both sides of the fixing seat (3), and the oil storage tanks (9) cooperate with the inside of the oil tank (1) through an oil pump.
5. The five-bullhead EDM machine tool according to claim 1, characterized in that: The workbench (2) is provided with a plurality of adjustment openings (10).