Height and angle adjustable hydraulic pipe bracket
By designing hydraulic pipe support for components such as lifting cylinders, support bases and adjustment shafts, the problem that existing hydraulic pipe support can only support straight pipes is solved, stable support and height adjustment of bent pipes is achieved, the scope of application is expanded, and the convenience of pipeline welding is improved.
Patent Information
- Application Number
- CN202422651716.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Due to the V-shaped structure, the existing hydraulic pipe support can only lift the straight pipe, and multiple sets of hydraulic pipe support are required to support the bent pipe, which affects the scope of application.
A hydraulic pipe support including a lifting cylinder, a support base, an adjustable rotation shaft, a tube support member and a lifting adjustment mechanism is designed, and stable support and height adjustment of the bend pipe is achieved through the lifting support mechanism and lifting adjustment mechanism.
The stable welding of bent pipes and straight pipes has been achieved, the scope of application of hydraulic pipe support has been expanded, and the convenience and efficiency of pipeline assembly have been improved.
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Figure CN223043996U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline assembly tools, and more specifically, particularly relates to a hydraulic pipe support with adjustable height and angle. Background Art
[0002] A pipeline gas transmission station is various operating stations established for pipeline transmission of natural gas or associated petroleum gas. According to the position of the compressor station along the pipeline, it is divided into a starting compressor station, intermediate compressor stations, and an end gas filling station. Different gas stations have different functions and realize different functions. The same is that a large number of pipelines will be set up in different gas transmission stations to meet the corresponding functions. Therefore, pipeline layout and assembly is one of the main tasks in the preliminary construction of gas transmission stations, which requires a large amount of manpower and material resources. Especially when it comes to welding or assembling between two pipelines, the axes of the two pipelines need to be aligned. Generally, a hydraulic pipe support is used to lift and align the pipeline. The existing hydraulic pipe support generally has a V-shaped groove, and the pipeline is placed inside the pipe support to achieve the lifting and supporting of the pipeline.
[0003] The existing application number is: CN202020026111.0. The utility model relates to a height-adjustable pipe support for a gas transmission station, belonging to the technical field of pipeline assembly tools. It includes a base, a lifting mechanism, and a fine-tuning mechanism. The lifting mechanism includes a hydraulic cylinder fixed at the center of the base and a mounting seat fixed at the upper end of the hydraulic cylinder. The fine-tuning mechanism includes two slide rails fixed on the mounting seat and two sliding seats slidably arranged on the slide rails. There are two bearing seats between the two slide rails on the mounting seat, and a screw rod is arranged in the bearing seats. A pipeline support device is arranged at the top of the sliding seat. The height-adjustable pipe support for the gas transmission station of the utility model realizes the preliminary positioning of the pipeline height through the lifting mechanism and the precise positioning of the pipeline height through the fine-tuning mechanism, which greatly facilitates the pipeline assembly operation of the gas transmission station. In addition, the cooperation of the guide cylinder and the guide post ensures the stable lifting of the mounting seat. The material of the rolling shaft is selected from rubber or polyurethane to reduce the collision when contacting the pipeline and play a certain protective role.
[0004] Based on the above, due to the V-shaped structure of the existing hydraulic pipe support, it generally can only lift straight pipes. However, when welding natural gas pipelines, many right-angle elbows are required for connection. When lifting elbows, generally two sets of hydraulic pipe supports are needed for support, which affects the application range of the hydraulic pipe support. Summary of the Utility Model
[0005] To solve the above technical problems, the present utility model provides a hydraulically adjustable pipe support with adjustable height and angle, so as to solve the problem that the existing hydraulically adjustable pipe support, due to the V-shaped structure of the pipe support, can generally only support straight pipes. However, during the welding of natural gas pipelines, many right-angle elbows are required for connection. When lifting elbows, generally two sets of hydraulically adjustable pipe supports are needed for support, which affects the applicable range of the hydraulically adjustable pipe support.
[0006] The purpose and effect of a hydraulically adjustable pipe support with adjustable height and angle of the present utility model are achieved by the following specific technical means:
[0007] A hydraulically adjustable pipe support with adjustable height and angle includes a first support base, a lifting oil cylinder, a second support base, a lifting guide sleeve, a lifting guide rod, an adjusting rotating shaft, a first pipe support member, a lifting support mechanism, and a lifting adjustment mechanism;
[0008] The lifting oil cylinder is fixedly connected to the middle position above the first support base;
[0009] The second support base is fixedly connected to the upper end of the piston rod of the lifting oil cylinder;
[0010] A total of four groups of lifting guide sleeves are provided, and the four groups of lifting guide sleeves are respectively fixedly connected above the first support base;
[0011] A total of four groups of lifting guide rods are provided, and the four groups of lifting guide rods are respectively fixedly connected to the lower end of the second support base, and the four groups of lifting guide rods are respectively slidably connected to the lifting guide sleeves;
[0012] A total of two groups of adjusting rotating shafts are provided, and the two groups of adjusting rotating shafts are respectively rotatably connected above the second support base;
[0013] The first pipe support member is fixedly connected above the left group of adjusting rotating shafts, and a V-shaped groove structure is provided inside the first pipe support member;
[0014] The lifting support mechanism is arranged inside the first support base;
[0015] The lifting adjustment mechanism is arranged above the second support base.
[0016] Further, the lifting support mechanism includes: a support connection frame and moving wheels;
[0017] A total of two groups of support connection frames are provided, and the two groups of support connection frames are respectively fixedly connected to the lower part of the second support base, and the lower ends of the two groups of support connection frames are both slidably connected to the first support base;
[0018] A total of four groups of moving wheels are provided, and the four groups of moving wheels are respectively fixedly connected to the lower part of the support connection frame.
[0019] Further, the lifting and supporting mechanism further includes: a first driving rack and a lifting driving gear;
[0020] There are two groups of the first driving racks, and the two groups of first driving racks are respectively fixedly connected to the lower part of the support connecting frame;
[0021] There are two groups of the lifting driving gears, and the two groups of lifting driving gears are respectively rotatably connected to the upper left and right sides of the first support base, and the two groups of lifting driving gears are respectively meshed with the first driving rack.
[0022] Further, the lifting and supporting mechanism further includes: a lifting support member and a second driving rack;
[0023] There are two groups of the lifting support members, and the two groups of lifting support members are respectively slidably connected to the left and right sides of the first support base;
[0024] There are two groups of the second driving racks, and the two groups of second driving racks are respectively fixedly connected to the inner sides of the lifting support members, and the two groups of second driving racks are respectively meshed with the lifting driving gears.
[0025] Further, the lifting and adjusting mechanism includes: a second pipe support member and a support roller;
[0026] The second pipe support member is fixedly connected above the right - hand group of adjusting rotating shafts, and a V - shaped groove structure is arranged inside the second pipe support member;
[0027] There are multiple groups of the support rollers, and the multiple groups of support rollers are respectively rotatably connected to the inner sides of the V - shaped grooves of the second pipe support member and the first pipe support member.
[0028] Further, the lifting and adjusting mechanism further includes: an adjusting locking member and an adjusting locking bolt;
[0029] There are two groups of the adjusting locking members, and the two groups of adjusting locking members are both of annular structures. The two groups of adjusting locking members are respectively fixedly connected above the second support base, and the two groups of adjusting locking members are both arranged on the outer periphery of the adjusting rotating shaft;
[0030] There are two groups of the adjusting locking bolts, and the two groups of adjusting locking bolts are respectively threadedly connected to the outer sides of the adjusting locking members, and the inner sides of the two groups of adjusting locking bolts are in frictional contact with the adjusting rotating shaft.
[0031] Compared with the prior art, the utility model has the following beneficial effects:
[0032] With the provision of the lifting support mechanism in the present utility model, when the lifting oil cylinder is opened, the piston rod of the lifting oil cylinder moves upward, driving the second support base to move upward. The upward movement of the second support base drives the support connecting frame to move upward, and the upward movement of the support connecting frame drives the first driving rack to move upward. The upward movement of the first driving rack drives the lifting driving gear to rotate, and the rotation of the lifting driving gear drives the second driving rack to move downward. The downward movement of the second driving rack drives the lifting support member to move downward, and the downward movement of the lifting support member realizes the support of the entire pipe support, ensuring the stability of the pipeline during welding. At the same time, the upward movement of the second support base drives the first pipe support member to move upward, realizing the adjustment of the support height of the pipeline, facilitating the butt joint of the pipeline, increasing the applicable range of the entire pipe support. When the welding of the pipeline is completed, the piston rod of the lifting oil cylinder moves downward, and at this time, the moving wheels move downward to contact the ground, facilitating the movement of the entire device.
[0033] With the provision of the lifting and adjusting mechanism in the present utility model, when welding a bent pipe is required, at this time, the adjusting rotating shaft is rotated to make the first pipe support member and the second pipe support member at a vertical angle. At this time, the bent pipe is placed inside the V-shaped grooves of the first pipe support member and the second pipe support member, and the support rollers realize the support of the pipeline. Finally, the adjusting locking bolt is tightened, and the adjusting locking bolt realizes the locking of the adjusting rotating shaft, facilitating the welding of the bent pipe and the straight pipe, and increasing the applicable range of the entire device. Description of the Drawings
[0034] Figure 1 is the overall structural schematic diagram of the present utility model.
[0035] Figure 2 is the structural schematic diagram of the lifting support member of the present utility model.
[0036] Figure 3 is the structural schematic diagram of the second pipe support member of the present utility model.
[0037] Figure 4 is the structural schematic diagram of the adjusting locking member of the present utility model.
[0038] Figure 5 is the structural schematic diagram of the lifting support mechanism of the present utility model.
[0039] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:
[0040] 1. First support base; 101. Support connecting frame; 102. Moving wheel; 103. First driving rack; 104. Lifting driving gear; 105. Lifting support member; 106. Second driving rack; 2. Lifting oil cylinder; 3. Second support base; 4. Lifting guide sleeve; 5. Lifting guide rod; 6. Adjusting rotating shaft; 601. Second pipe support member; 602. Support roller; 603. Adjusting locking member; 604. Adjusting locking bolt; 7. First pipe support member. Detailed implementation mode
[0041] The following further describes in detail the implementation mode of the present utility model in conjunction with the accompanying drawings and embodiments.
[0042] Embodiment 1:
[0043] As shown in the attached Figure 1 to the attached Figure 5 shown:
[0044] The present utility model provides a hydraulic pipe support with adjustable height and angle, including a first support base 1, a lifting oil cylinder 2, a second support base 3, a lifting guide sleeve 4, a lifting guide rod 5, an adjusting rotating shaft 6, a first pipe support member 7, and a lifting support mechanism;
[0045] The lifting oil cylinder 2 is fixedly connected to the middle position above the first support base 1;
[0046] The second support base 3 is fixedly connected to the upper end of the piston rod of the lifting oil cylinder 2;
[0047] A total of four groups of lifting guide sleeves 4 are provided, and the four groups of lifting guide sleeves 4 are respectively fixedly connected above the first support base 1;
[0048] A total of four groups of lifting guide rods 5 are provided, and the four groups of lifting guide rods 5 are respectively fixedly connected to the lower end of the second support base 3, and the four groups of lifting guide rods 5 are respectively slidably connected to the lifting guide sleeves 4;
[0049] A total of two groups of adjusting rotating shafts 6 are provided, and the two groups of adjusting rotating shafts 6 are respectively rotatably connected above the second support base 3;
[0050] The first pipe support member 7 is fixedly connected above the left group of adjusting rotating shafts 6, and a V-shaped groove structure is provided inside the first pipe support member 7;
[0051] The lifting support mechanism is arranged inside the first support base 1.
[0052] Among them, the lifting support mechanism includes: a support connecting frame 101, a moving wheel 102, a first driving rack 103, a lifting driving gear 104, a lifting support member 105, and a second driving rack 106;
[0053] There are two sets of support connection frames 101, and the two sets of support connection frames 101 are respectively fixedly connected to the lower part of the second support base 3. The lower ends of the two sets of support connection frames 101 are both slidably connected to the first support base 1;
[0054] There are four sets of moving wheels 102, and the four sets of moving wheels 102 are respectively fixedly connected to the lower part of the support connection frame 101;
[0055] There are two sets of first driving racks 103, and the two sets of first driving racks 103 are respectively fixedly connected to the lower part of the support connection frame 101;
[0056] There are two sets of lifting driving gears 104, and the two sets of lifting driving gears 104 are respectively rotatably connected to the upper left and right sides of the first support base 1. The two sets of lifting driving gears 104 are respectively engaged with the first driving rack 103;
[0057] There are two sets of lifting support members 105, and the two sets of lifting support members 105 are respectively slidably connected to the left and right sides of the first support base 1;
[0058] There are two sets of second driving racks 106, and the two sets of second driving racks 106 are respectively fixedly connected to the inner sides of the lifting support members 105. The two sets of second driving racks 106 are respectively engaged with the lifting driving gears 104.
[0059] In use, when welding a natural gas pipeline is required, at this time, the pipeline is placed above the first pipe support member 7, and the adjusting rotating shaft 6 is rotated to adjust the angle of the pipeline. The lifting oil cylinder 2 is opened, and the piston rod of the lifting oil cylinder 2 moves upward to drive the second support base 3 to move upward. The second support base 3 moves upward to drive the support connection frame 101 to move upward. The support connection frame 101 moves upward to drive the first driving rack 103 to move upward. The first driving rack 103 moves upward to drive the lifting driving gear 104 to rotate. The lifting driving gear 104 rotates to drive the second driving rack 106 to move downward. The second driving rack 106 moves downward to drive the lifting support member 105 to move downward. The downward movement of the lifting support member 105 realizes the support of the entire pipe support, ensuring the stability of the pipeline during welding. At the same time, the upward movement of the second support base 3 drives the first pipe support member 7 to move upward, realizing the adjustment of the support height of the pipeline, facilitating the docking of the pipeline, increasing the applicable range of the entire pipe support. When the welding of the pipeline is completed, the piston rod of the lifting oil cylinder 2 moves downward, and at this time, the moving wheels 102 move downward to contact the ground, facilitating the movement of the entire device.
[0060] Embodiment 2:
[0061] The present utility model provides a hydraulic pipe support with adjustable height and angle. On the basis of Embodiment 1, as Figures 1 to 4As shown, it further includes a lifting adjustment mechanism, which is arranged above the second support base 3.
[0062] Among them, the lifting adjustment mechanism includes: a second pipe support 601, a support roller 602, an adjustment locking part 603, and an adjustment locking bolt 604.
[0063] The second pipe support 601 is fixedly connected above a set of adjustment rotating shafts 6 on the right side, and a V-shaped groove structure is arranged inside the second pipe support 601.
[0064] A plurality of groups of support rollers 602 are provided, and the plurality of groups of support rollers 602 are respectively rotatably connected inside the V-shaped grooves of the second pipe support 601 and the first pipe support 7.
[0065] Two sets of adjustment locking parts 603 are provided in total. The two sets of adjustment locking parts 603 are both annular structures. The two sets of adjustment locking parts 603 are respectively fixedly connected above the second support base 3, and the two sets of adjustment locking parts 603 are both arranged on the outer periphery of the adjustment rotating shaft 6.
[0066] Two sets of adjustment locking bolts 604 are provided in total. The two sets of adjustment locking bolts 604 are respectively threadedly connected to the outside of the adjustment locking parts 603, and the inner sides of the two sets of adjustment locking bolts 604 are in frictional contact with the adjustment rotating shaft 6.
[0067] When welding the bent pipe is required, at this time, rotate the adjustment rotating shaft 6 to make the first pipe support 7 and the second pipe support 601 at a vertical angle. At this time, place the bent pipe inside the V-shaped grooves of the first pipe support 7 and the second pipe support 601. The support roller 602 realizes the support of the pipe. Finally, tighten the adjustment locking bolt 604, and the adjustment locking bolt 604 realizes the locking of the adjustment rotating shaft 6, which facilitates the welding of the bent pipe and the straight pipe and increases the applicable range of the entire device.
[0068] In this article, the following points need to be noted:
[0069] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.
[0070] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0071] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A height- and angle-adjustable hydraulic pipe support, comprising a first support base (1), a lifting cylinder (2), a second support base (3), a lifting guide sleeve (4), a lifting guide rod (5), an adjustment shaft (6), a first pipe support member (7), a lifting support mechanism and a lifting adjustment mechanism; characterized in that: The lifting cylinder (2) is fixedly connected to the middle position above the first support base (1); the second support base (3) is fixedly connected to the upper end of the piston rod of the lifting cylinder (2); the lifting guide sleeves (4) are provided in four groups, and the four groups of lifting guide sleeves (4) are respectively fixedly connected to the top of the first support base (1); the lifting guide rods (5) are provided in four groups, and the four groups of lifting guide rods (5) are respectively fixedly connected to the lower end of the second support base (3), and the four groups of lifting guide rods (5) are respectively slidably connected to the lifting guide sleeves (4); the adjusting shafts (6) are provided in two groups, and the two groups of adjusting shafts (6) are respectively rotatably connected to the top of the second support base (3); the first pipe support (7) is fixedly connected to the top of the left group of adjusting shafts (6), and the inner side of the first pipe support (7) is provided with a V-shaped groove structure; the lifting support mechanism is provided on the inner side of the first support base (1); and the lifting adjustment mechanism is provided on the top of the second support base (3).
2. A height and angle adjustable hydraulic pipe support as claimed in claim 1, characterized in that: The lifting support mechanism comprises: a support connection frame (101) and moving wheels (102); two groups of the support connection frames (101) are provided, and the two groups of support connection frames (101) are respectively fixedly connected below the second support base (3), and the lower ends of the two groups of support connection frames (101) are slidably connected to the first support base (1); and four groups of moving wheels (102) are provided, and the four groups of moving wheels (102) are respectively fixedly connected below the support connection frames (101).
3. A height and angle adjustable hydraulic pipe support as claimed in claim 2, characterized in that: The lifting support mechanism further comprises: a first driving rack (103) and a lifting driving gear (104); two groups of the first driving rack (103) are provided, and the two groups of first driving racks (103) are respectively fixedly connected to the bottom of the support connection frame (101); two groups of the lifting driving gear (104) are provided, and the two groups of lifting driving gears (104) are respectively rotatably connected to the left and right sides above the first support base (1), and the two groups of lifting driving gears (104) are respectively meshed with the first driving rack (103).
4. A height and angle adjustable hydraulic pipe support as claimed in claim 3, characterized in that: The lifting support mechanism further comprises: a lifting support member (105) and a second driving rack (106); the lifting support member (105) is provided in two groups, and the two groups of lifting support members (105) are respectively slidably connected to the left and right sides of the first support base (1); the second driving rack (106) is provided in two groups, and the two groups of second driving racks (106) are respectively fixedly connected to the inner side of the lifting support member (105), and the two groups of second driving racks (106) are respectively meshed with the lifting driving gear (104).
5. A height and angle adjustable hydraulic pipe support as claimed in claim 1, characterized in that: The lifting and adjusting mechanism comprises: a second tube support (601) and a supporting roller (602); the second tube support (601) is fixedly connected to the top of a group of adjusting shafts (6) on the right side, and a V-shaped groove structure is arranged on the inner side of the second tube support (601); a plurality of supporting rollers (602) are arranged, and the plurality of supporting rollers (602) are rotatably connected to the inner sides of the V-shaped grooves of the second tube support (601) and the first tube support (7), respectively.
6. A height and angle adjustable hydraulic pipe support as claimed in claim 5, characterized in that: The lifting adjustment mechanism further comprises: an adjustment locking member (603) and an adjustment locking bolt (604); the adjustment locking member (603) is provided in two groups, both of which are annular structures, and the two groups of adjustment locking members (603) are respectively fixedly connected above the second support base (3), and the two groups of adjustment locking members (603) are both arranged on the outer periphery of the adjustment shaft (6); the adjustment locking bolt (604) is provided in two groups, and the two groups of adjustment locking bolts (604) are respectively threadedly connected to the outer sides of the adjustment locking member (603), and the inner sides of the two groups of adjustment locking bolts (604) are in frictional contact with the adjustment shaft (6).
Citation Information
Patent Citations
Height-adjustable pipe bracket for gas transmission station
CN211398805U