Forming device for baking-free brick processing

Abstract

The utility model belongs to the technical field of baking-free brick processing equipment, and discloses a forming device for baking-free brick processing, which comprises a support plate and a group of forming dies placed above the support plate, and further comprises a flattening component and a forming component arranged above the forming dies, the flattening component is arranged above the support plate, and the forming component is arranged above the forming dies. Comprising a set of positioning grooves formed in the upper surface of a supporting plate, supporting rods arranged in the positioning grooves, a hanging plate installed at the tops of the set of supporting rods, and a flattening structure arranged below the hanging plate and used for evenly distributing materials. Through cooperation of an electric push rod, a top plate, a motor, a threaded rod, a moving plate and a scraping plate, the electric push rod can push the scraping plate to enter a forming mold, then the motor is controlled to work in a reciprocating mode, the moving plate can drive the scraping plate to move in the forming mold in a reciprocating mode, and therefore materials are flattened, and the extrusion forming quality of the materials can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of non - fired brick processing, in particular to a forming device for non - fired brick processing. Background Art

[0002] Non - fired bricks are a new type of wall material manufactured without high - temperature calcination. Using fly ash, coal cinder, coal gangue, tailings slag, chemical slag, or natural sand, sea - beach mud, etc. as the main raw materials, non - fired bricks can be formed through appropriate processing, forming, and curing processes, reducing environmental pollution compared to traditional fired bricks.

[0003] Non - fired bricks are widely used in the construction field. Currently, when using the existing non - fired brick processing and forming device, the extrusion forming method is usually adopted. However, when the material is poured into the forming mold, due to the fluidity and particle characteristics of the material, it is often difficult to achieve uniform distribution inside the mold. This non - uniform distribution may cause voids or non - uniform density in the process of forming non - fired bricks, affecting the quality and stability of the finished product. Therefore, we provide a forming device for non - fired brick processing. Summary of the Utility Model

[0004] The utility model provides a forming device for non - fired brick processing to solve the technical problems existing in the above - mentioned background art.

[0005] The purpose and effect of a forming device for non - fired brick processing of the utility model are achieved by the following specific technical means: A forming device for non - fired brick processing includes a support plate and a set of forming molds placed above the support plate, including: a spreading component, arranged above the support plate, including a set of positioning grooves opened on the upper surface of the support plate, support rods arranged inside each positioning groove, a hanging plate installed at the top of a set of support rods, and a spreading structure arranged below the hanging plate for evenly distributing the material; a forming component, arranged above the forming mold.

[0006] Preferably, the spreading structure includes an electric push rod installed on the bottom surface of the hanging plate, a top plate installed at the bottom end of the electric push rod, a motor installed on the bottom surface of the top plate, a threaded rod fixedly connected to the output end of the motor, a moving plate threadedly connected to the outer surface of the threaded rod, and a set of scraping plates installed on the bottom surface of the moving plate.

[0007] Preferably, stable grooves are opened on the left and right side surfaces of the top plate, the inner wall of each stable groove is slidably connected with a stable plate, and the bottom end of each stable plate is connected to the upper surface of the moving plate.

[0008] Preferably, a support plate is fixedly connected to the bottom surface of the top plate, and the back surface of the support plate is rotatably connected to the other end of the threaded rod.

[0009] Preferably, two T-shaped plates are fixedly connected to the outer surface of each support rod, and a set of support wheels is installed on the bottom surface of each T-shaped plate. Each support wheel is in rolling connection with the upper surface of the support plate.

[0010] Preferably, the forming assembly includes two mounting plates fixedly connected to the front surface of the hanging plate. A hydraulic push rod is installed on the bottom surface of each mounting plate. The bottom ends of the two hydraulic push rods are fixedly connected together with a connecting plate, and a set of pressing dies is installed on the bottom surface of the connecting plate.

[0011] Preferably, a hanging rod is fixedly connected to the upper surface of each mounting plate, and the bottom end of each hanging rod close to the hanging plate is connected to the upper surface of the hanging plate.

[0012] Preferably, a positioning frame is sleeved on the outer surface of each forming die, and the bottom surface of each positioning frame is connected to the upper surface of the support plate.

[0013] The beneficial effects of the present utility model are as follows:

[0014] (1) By setting the flattening assembly, the material inside the forming die can be flattened, and the material will be evenly distributed in the forming die. Then, cooperating with the working of the forming assembly, the extrusion of the material inside the forming die can be completed, thus completing the production of the non-fired brick, avoiding the situation of voids or uneven density during the forming process, and being able to ensure the quality of the extrusion forming of the non-fired brick.

[0015] (2) Through the cooperation of the arrangement of the positioning groove and the vertical rod, when the vertical rod is at the rear end of the positioning groove, the scraper will be aligned with the forming die, and when the vertical rod is at the front end of the positioning groove, the pressing die will be aligned with the forming die, facilitating the flattening and extrusion forming of the material. Through the cooperation of the electric push rod, the top plate, the motor, the threaded rod, the moving plate and the scraper, the electric push rod can be used to push the scraper into the forming die, and then controlling the motor to work reciprocally, the moving plate will drive the scraper to move back and forth in the forming die, thereby realizing the flattening of the material and ensuring the quality of the extrusion forming of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.

[0017] Figure 1 It is a structural schematic diagram of the present utility model.

[0018] Figure 2This is a schematic structural diagram of the flattening component of the present utility model.

[0019] Figure 3 This is a schematic structural diagram of the top plate.

[0020] Figure 4 This is a schematic structural diagram of the forming component of the present utility model.

[0021] Explanation of reference numerals:

[0022] 1, support plate; 2, flattening component; 201, positioning groove; 202, support rod; 203, hanging plate; 204, electric push rod; 205, top plate; 206, motor; 207, threaded rod; 208, moving plate; 209, scraper; 210, stabilizing groove; 211, stabilizing plate; 212, support plate; 213, T-shaped plate; 214, support wheel; 3, forming component; 301, mounting plate; 302, hydraulic push rod; 303, connecting plate; 304, pressing die; 305, suspension rod; 4, forming die; 5, positioning frame. Specific implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment 1:

[0025] As Figure 1 shown, a forming device for non-burned brick processing includes a support plate 1 and a set of forming dies 4 placed above the support plate 1. A positioning frame 5 is sleeved on the outer surface of each forming die 4. The positioning frame 5 can be used to position the forming die 4, and the staff can remove the forming die 4 to separate it from the formed non-burned brick, thereby completing the demolding of the non-burned brick. The bottom surface of each positioning frame 5 is connected to the upper surface of the support plate 1.

[0026] As shown in the attached Figures 1 - 3As shown in the figure, the forming device for non-fired brick processing includes a flattening component 2 arranged above the support plate 1. Specifically, the flattening component includes a set of positioning grooves 201 opened on the upper surface of the support plate 1, support rods 202 arranged inside each positioning groove 201, a suspension plate 203 installed on the tops of a set of support rods 202, and a flattening structure arranged below the suspension plate 203 for evenly distributing materials. The support rods 202 are slidably connected with the positioning grooves 201. The flattening structure includes an electric push rod 204 installed on the bottom surface of the suspension plate 203. The bottom end of the electric push rod 204 is installed with a top plate 205. The electric push rod 204 can push the top plate 205 and the scraper 209 into the forming die 4. A motor 206 is installed on the bottom surface of the top plate 205. The output end of the motor 206 is fixedly connected with a threaded rod 207. A moving plate 208 is threadedly connected to the outer surface of the threaded rod 207. A threaded hole adapted to the threaded rod 207 is opened on the moving plate 208. The threaded rod 207 is threadedly connected with the threaded hole on the moving plate 208. A set of scrapers 209 is installed on the bottom surface of the moving plate 208. When the motor 206 works, the moving plate 208 will drive the scraper 209 to reciprocate, and the scraper 209 will level the materials, avoiding the situation of gaps when extruding the materials.

[0027] Embodiment Two:

[0028] As Figures 1 - 3 shown, on the basis of Embodiment 1, in order to ensure the stability when the scraper 209 levels the materials, stabilizing grooves 210 are opened on the left and right side surfaces of the top plate 205. A stabilizing plate 211 is slidably connected to the inner wall of each stabilizing groove 210. The bottom end of each stabilizing plate 211 is connected to the upper surface of the moving plate 208. By using the cooperation of the stabilizing grooves 210 and the stabilizing plates 211, the moving plate 208 can be stabilized, thereby ensuring that the moving plate 208 drives the scraper 209 to move smoothly and ensuring the effect of leveling the materials.

[0029] As shown in the appendix Figure 3 shown, a support plate 212 is fixedly connected to the bottom surface of the top plate 205. The back surface of the support plate 212 is rotatably connected to the other end of the threaded rod 207. By using the support plate 212, the other end of the threaded rod 207 can be supported and strengthened, thereby ensuring the stability when the threaded rod 207 rotates.

[0030] As Figures 1 - 2 shown, two T-shaped plates 213 are fixedly connected to the outer surface of each support rod 202. A set of support wheels 214 is installed on the bottom surface of each T-shaped plate 213. Each support wheel 214 is in rolling connection with the upper surface of the support plate 1. By using the support wheels 214, the support rod 202 can be supported in four directions, thereby ensuring the stability of the support rod 202 and preventing it from tipping over, and it is also more labor-saving when pulling the support rod 202 to move.

[0031] Embodiment Three:

[0032] As shown in the attached Figure 1 and the attached Figure 4 As shown, the forming device for non - fired brick processing further includes a forming assembly 3, which is arranged above the forming die 4. The forming assembly 3 includes two mounting plates 301 fixedly connected to the front surface of the hanging plate 203. A hydraulic push rod 302 is installed at the bottom surface of each mounting plate 301. The bottom ends of the two hydraulic push rods 302 are commonly fixedly connected to a connecting plate 303. A group of pressing dies 304 are installed on the bottom surface of the connecting plate 303. The pressing dies 304 are adapted to the forming die 4. When the pressing die 304 is above the forming die 4, the hydraulic push rod 302 can push the pressing die 304 into the forming die 4 to complete the extrusion forming work of the material.

[0033] As shown in the attached Figures 1 - 4 As shown, a suspension rod 305 is fixedly connected to the upper surface of each mounting plate 301. The bottom end of each suspension rod 305 close to the hanging plate 203 is connected to the upper surface of the hanging plate 203. The suspension rod 305 can be used to connect the mounting plate 301 and the hanging plate 203, thereby enhancing the stability of the mounting plate 301, and the pressing die 304 will also be more stable when descending.

[0034] Example 4:

[0035] On the basis of Example 2, in order to improve the uniformity of overall aluminum liquid slag removal, specifically, the dosing device includes a dosing tank 7 arranged at the center of the stirring shaft 1, a plurality of dosing holes 5 evenly distributed in the length direction of the stirring shaft 1, and a dosing column 6 matching the dosing tank 7. A plurality of placement grooves for placing additives are arranged on the dosing column 6. When the dosing column 6 is placed into the stirring shaft 1, the placement grooves communicate with the dosing holes 5.

[0036] Among them, the placement groove includes an opening 8 arranged on the surface of the dosing column 6 and a receiving groove 9 arranged inside the dosing column 6. The cross - sectional area of the receiving groove 9 is larger than that of the opening 8. A large amount of additives are placed in the receiving groove 9 and slowly discharged through the opening 8.

[0037] Working principle:

[0038] During use, pull the support rod 202 to move to the other end of the positioning groove 201. At this time, the pressing die 304 will move in front of the forming die 4, and the scraper 209 will move above the forming die 4. Then, start the telescopic movement of the electric push rod 204. The top plate 205 will drive the scraper 209 to descend into the forming die 4. Then, start the motor 206 to work reciprocally. The moving plate 208 will move back and forth on the threaded rod 207, and the scraper 209 will scrape the materials inside the forming die 4 to make them evenly distributed. Then, control the electric push rod 204 to reset, and push the support rod 202 to move to the other end of the positioning groove 201. The pressing die 304 will move above the forming die 4. Then, start the telescopic movement of the hydraulic push rod 302, and the pressing die 304 will enter the forming die 4 to extrude the materials, which can ensure the quality of the extrusion molding of the non-burned bricks.

[0039] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and its equivalent technologies, the present utility model also intends to include these modifications and variations.

Claims

1. A forming device for processing unfired bricks, comprising a support plate (1) and a set of forming dies (4) placed above the support plate (1), characterized in that: include: A flattening assembly (2) is arranged above the support plate (1), comprising a group of positioning grooves (201) provided on the upper surface of the support plate (1), a support rod (202) arranged inside each positioning groove (201), a hanging plate (203) installed on the top of the group of support rods (202), and a flattening structure arranged below the hanging plate (203) for evenly distributing the material; The forming assembly (3) is arranged above the forming mold (4).

2. The forming device for unburned brick processing according to claim 1 is characterized in that: The flattening structure comprises an electric push rod (204) installed on the bottom surface of the hanging plate (203), a top plate (205) is installed at the bottom end of the electric push rod (204), a motor (206) is installed on the bottom surface of the top plate (205), a threaded rod (207) is fixedly connected to the output end of the motor (206), a movable plate (208) is threadedly connected to the outer surface of the threaded rod (207), and a group of scrapers (209) are installed on the bottom surface of the movable plate (208).

3. The forming device for unburned brick processing according to claim 2 is characterized in that: The left and right sides of the top plate (205) are both provided with stabilizing grooves (210), the inner wall of each stabilizing groove (210) is slidably connected to a stabilizing plate (211), and the bottom end of each stabilizing plate (211) is connected to the upper surface of the movable plate (208).

4. The forming device for unburned brick processing according to claim 2 is characterized in that: The bottom surface of the top plate (205) is fixedly connected to a support plate (212), and the back surface of the support plate (212) is rotatably connected to the other end of the threaded rod (207).

5. The forming device for unburned brick processing according to claim 1 is characterized in that: The outer surface of each support rod (202) is fixedly connected to two T-shaped plates (213), the bottom surface of each T-shaped plate (213) is installed with a group of support wheels (214), and each support wheel (214) is rollingly connected to the upper surface of the support plate (1).

6. The forming device for unburned brick processing according to claim 1 is characterized in that: The molding assembly (3) comprises two mounting plates (301) fixedly connected to the front side of the hanging plate (203), a hydraulic push rod (302) being installed on the bottom surface of each mounting plate (301), a connecting plate (303) being fixedly connected to the bottom ends of the two hydraulic push rods (302), and a group of pressing dies (304) being installed on the bottom surface of the connecting plate (303).

7. The forming device for unburned brick processing according to claim 6 is characterized in that: The upper surface of each mounting plate (301) is fixedly connected to a suspension rod (305), and the bottom end of each suspension rod (305) close to the suspension plate (203) is connected to the upper surface of the suspension plate (203).

8. The forming device for unburned brick processing according to claim 1 is characterized in that: The outer surface of each molding die (4) is sleeved with a positioning frame (5), and the bottom surface of each positioning frame (5) is connected to the upper surface of the support plate (1).

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