Compaction device for soft porcelain back mesh

Abstract

The utility model discloses a soft porcelain back mesh compacting device which comprises a conveying belt, a smoothing assembly is arranged on the conveying belt, a smoothing channel is formed between the bottom of the smoothing assembly and the upper surface of the conveying belt, and a rolling compacting assembly is arranged on the conveying belt and located at the output end of the smoothing assembly. According to the compacting device for the soft porcelain back net, the flattening assembly and the rolling compacting assembly are sequentially arranged on the conveying belt, a mold is conveyed forwards through the conveying belt after being subjected to primary feeding and laid with the back net, and when the mold passes through the flattening channel, the bent part of the back net can be flattened by the flattening assembly so as to ensure the flatness of a soft porcelain finished product; and the flattened back mesh continues to pass through the rolling compaction assembly, and the back mesh is completely soaked in the slurry under the gravity rolling of the rolling compaction assembly, so that the attractiveness and the quality of a soft porcelain finished product are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of soft porcelain production devices, in particular to a soft porcelain back net compaction device. Background Technique

[0002] The production of soft porcelain includes steps such as slurry preparation, mold loading, heat setting, and demolding. Among them, the mold loading step generally includes two cloth laying processes. First, a layer of slurry is evenly spread on the mold, then a back net for enhancing the toughness and strength of the soft porcelain is laid on the surface of the slurry, and finally, secondary cloth laying is carried out on the back net to ensure that the back net can be completely covered by the slurry, and the mold loading step is finally completed. However, since the back net generally uses a fiberglass mesh, it has a certain deflection and is prone to bending deformation and other situations, thus affecting the quality of the soft porcelain finished product. The prior art with the patent number CN113117987B discloses a combined automatic production line for molded soft porcelain and flexible patch stones, which is provided with a mesh cloth pressing roller and uses a roller pressing method to combine the mesh cloth with the coating, but it does not level the mesh cloth, that is, directly compresses the mesh cloth, which is likely to cause the mesh cloth to be skewed and other situations, and even affect the beauty and quality of the soft porcelain finished product. Summary of the Invention

[0003] The utility model aims to at least solve one of the above-mentioned technical problems, and provides a soft porcelain back net compaction device, which can pre-flatten the back net on the mold and then carry out compaction treatment to ensure that the back net is flatly covered in the slurry.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A soft porcelain back net compaction device includes a conveyor belt, a flattening assembly is arranged on the conveyor belt, a flattening channel is formed between the bottom of the flattening assembly and the upper surface of the conveyor belt, and a rolling compaction assembly is arranged on the conveyor belt at the position of the output end of the flattening assembly.

[0006] As an improvement of the above technical solution, the flattening assembly includes a flattening pressing plate, both ends of the flattening pressing plate can be detachably installed on the opposite sides of the conveyor belt, a flattening channel is formed between the bottom of the flattening pressing plate and the upper surface of the conveyor belt, and the rolling compaction assembly is arranged on the conveyor belt at the position of the output end of the flattening pressing plate.

[0007] As an improvement of the above technical solution, mounting blocks are arranged on both opposite sides of the conveyor belt, a clamping groove is formed on the mounting block, and clamping blocks capable of cooperating with the clamping groove are arranged on both ends of the flattening pressing plate.

[0008] As an improvement of the above technical solution, the rolling compaction assembly includes a gravity roller shaft. Two limiting plates are arranged at intervals along the conveying direction at the position of the output end of the smoothing pressing plate of the conveyor belt. A rolling groove is formed between the two limiting plates. The gravity roller shaft is rotatably arranged in the rolling groove, and the gravity roller shaft can movably abut against the upper surface of the conveyor belt.

[0009] As an improvement of the above technical solution, it further includes a correction assembly. The correction assembly includes two guide rods. The two guide rods are respectively arranged on both sides of the conveyor belt and at the position of the input end of the smoothing assembly. A guide channel is formed between the two guide rods.

[0010] As an improvement of the above technical solution, both of the two guide rods include an inwardly bent guiding section and a vertical guiding section. The inwardly bent guiding section is gradually bent inward from the input end to the output end, and the vertical guiding section is connected to the output end of the inwardly bent guiding section.

[0011] As an improvement of the above technical solution, the correction assembly further includes a mounting frame. The mounting frame is arranged on the conveyor belt and at the position of the input end of the smoothing assembly. The upper ends of the two guide rods are connected by a connecting rod. A lifting cylinder is arranged on the mounting frame, and the driving end of the lifting cylinder is connected to the connecting rod.

[0012] As an improvement of the above technical solution, a waterproof coating is provided on the outer surface of the gravity roller shaft.

[0013] Compared with the prior art, the beneficial effects of this application are:

[0014] In a soft porcelain back mesh compaction device of the present utility model, a smoothing assembly and a rolling compaction assembly are sequentially arranged on the conveyor belt. After the mold is loaded once and the back mesh is laid, it will be conveyed forward through the conveyor belt. When the mold passes through the smoothing channel, the bent part of the back mesh will be smoothed by the smoothing assembly to ensure the flatness of the soft porcelain finished product. The smoothed back mesh will continue to pass through the rolling compaction assembly. Under the gravity rolling of the rolling compaction assembly, the back mesh will be completely immersed in the slurry, ensuring the beauty and quality of the soft porcelain finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further details the specific embodiments of the present utility model in conjunction with the accompanying drawings, where:

[0016] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0017] Figure 2 is an exploded structural diagram of an embodiment of the present utility model;

[0018] Figure 3 is an internal structural diagram of an embodiment of the present utility model;

[0019] Figure 4 It is the bottom view of the embodiment of the present utility model;

[0020] Figure 5 It is the cross-sectional view of the embodiment of the present utility model. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. When a part is referred to as being "disposed in the middle", it is not only disposed at the exact middle position, as long as it is not disposed at the two end parts, it falls within the scope defined by the middle part. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0024] As Figures 1 to 5 shown, the present utility model provides a soft porcelain back net compaction device, which includes a conveyor belt 10. A smoothing component 20 is provided on the conveyor belt 10. A smoothing channel 11 is formed between the bottom of the smoothing component 20 and the upper surface of the conveyor belt 10. A rolling compaction component 30 is provided on the conveyor belt 10 and at the position of the output end of the smoothing component 20. Among them, the conveyor belt 10 can be disposed at the output end of the primary cloth feeding device of the soft porcelain production line for conveying the soft porcelain silica gel mold after primary cloth feeding and laying the back net.

[0025] In a specific embodiment of the present application, the flattening assembly 20 includes a flattening pressing plate 21. Both ends of the flattening pressing plate 21 are detachably mounted on opposite sides of the conveyor belt 10. A flattening channel 11 is formed between the bottom of the flattening pressing plate 21 and the upper surface of the conveyor belt 10. The rolling compaction assembly 30 is provided on the conveyor belt 10 and is located at the output end of the flattening pressing plate 21. Among them, the distance between the flattening pressing plate 21 and the conveyor belt 10, that is, the height of the formed flattening channel 11, can be adjusted according to the thickness of the mold, and can be slightly higher than the thickness of the mold to ensure that the mold can pass smoothly. At the same time, the bottom of the flattening pressing plate 21 can touch and flatten the bent and raised back net. Therefore, the flattening pressing plate 21 is installed in a detachable manner so as to replace the flattening pressing plate 21 with different heights according to needs. Installation blocks 22 are provided on opposite sides of the conveyor belt 10. A clamping groove 23 is formed in the installation block 22. Clamping blocks 24 that can cooperate with the clamping groove 23 are provided at both ends of the flattening pressing plate 21.

[0026] In a specific embodiment of the present application, the rolling compaction assembly 30 includes a gravity roller shaft 31. Two groups of limiting plates 32 are arranged at intervals along the conveying direction at the position of the output end of the flattening pressing plate 21 on the conveyor belt 10. A rolling groove 33 is formed between the two groups of limiting plates 32. The gravity roller shaft 31 is rotatably arranged in the rolling groove 33, and the gravity roller shaft 31 can be movably abutted against the upper surface of the conveyor belt 10. Among them, there is a space for the mold to pass between the bottom of the two groups of limiting plates 32 and the conveyor belt 10. The gravity roller shaft 31 will be pressed against the mold under the action of gravity. When the mold moves forward with the conveyor belt 10, the gravity roller shaft 31 will also roll in the rolling groove 33 along with the mold to achieve the purpose of downward compaction of the back net. In addition, since the gravity roller shaft 31 is in direct contact with the slurry on the mold, in order to prevent the slurry from adhering, a waterproof coating is provided on the outer surface of the gravity roller shaft 31. A waterproof coating can also be provided on the bottom of the flattening pressing plate 21.

[0027] Further, since the back net may also tilt to both sides, a correction component 40 is further included. The correction component 40 includes two groups of guide rods 41. The two groups of guide rods 41 are respectively arranged on both sides of the conveyor belt 10 and at the input end position of the flattening component 20. A guide channel 12 is formed between the two groups of guide rods 41. That is, the mold will first pass through the guide channel 12 to straighten the back net and then perform flattening and compaction processing. Specifically, each of the two groups of guide rods 41 includes an inwardly bent guiding section 42 and a vertical guiding section 43. The inwardly bent guiding section 42 gradually bends inward from the input end to the output end, and the vertical guiding section 43 is connected to the output end of the inwardly bent guiding section 42. Among them, the connecting part of the inwardly bent guiding section 42 and the vertical guiding section 43 adopts an arc transition; the channels formed by the inwardly bent guiding sections 42 on both sides are in a gradually narrowing horn shape, so as to guide the back net that deviates outward to both sides inward and straighten it. After being straightened, it will continue to be conveyed forward through the guidance of the vertical guiding section 43. To adapt to molds of different thicknesses, the correction component 40 further includes a mounting frame 44. The mounting frame 44 is arranged on the conveyor belt 10 and at the input end position of the flattening component 20. The upper ends of the two groups of guide rods 41 are connected by a connecting rod 45. A lifting cylinder 46 is arranged on the mounting frame 44, and the driving end of the lifting cylinder 46 is linked to the connecting rod 45, so as to adjust the height of the guide rods 41 through the lifting cylinder 46.

[0028] In a soft porcelain back net compaction device of the present utility model, a flattening component and a rolling compaction component are sequentially arranged on the conveyor belt. After the mold is loaded once and the back net is laid, it will be conveyed forward through the conveyor belt. When the mold passes through the flattening channel, the bent part of the back net will be flattened by the flattening component to ensure the flatness of the soft porcelain finished product. The flattened back net will continue to pass through the rolling compaction component. Under the gravity rolling of the rolling compaction component, the back net will be completely immersed in the slurry to ensure the beauty and quality of the soft porcelain finished product.

[0029] The above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Any modification or equivalent replacement that does not depart from the spirit and scope of the present utility model should be covered within the scope of the technical solutions of the present utility model.

Claims

1. A soft porcelain backing net compacting device, characterized in that: It comprises a conveyor belt, on which a smoothing component is arranged, a smoothing channel is formed between the bottom of the smoothing component and the upper surface of the conveyor belt, and a rolling compacting component is arranged on the conveyor belt at the output end of the smoothing component.

2. A soft porcelain backing net compacting device according to claim 1, characterized in that: The smoothing assembly includes a smoothing plate, both ends of which are detachably mounted on opposite sides of the conveyor belt, and a smoothing channel is formed between the bottom of the smoothing plate and the upper surface of the conveyor belt. The rolling compaction assembly is arranged on the conveyor belt and is located at the output end of the smoothing plate.

3. A soft porcelain backing net compacting device according to claim 2, characterized in that: Mounting blocks are provided on two opposite sides of the conveyor belt, and clamping slots are provided on the mounting blocks. Blocks that can cooperate with the clamping slots are provided on both ends of the smoothing plate.

4. A soft porcelain backing net compacting device according to claim 2, characterized in that: The rolling compaction assembly includes a gravity roller shaft. The conveyor belt is located at the output end of the smoothing plate and two groups of limit plates are arranged at intervals along the conveying direction. A rolling groove is formed between the two groups of limit plates. The gravity roller shaft is rotatably set in the rolling groove, and the gravity roller shaft can be movably offset from the upper surface of the conveyor belt.

5. A soft porcelain backing net compacting device according to claim 1, characterized in that: It also includes a correction component, which includes two groups of guide rods. The two groups of guide rods are respectively arranged on both sides of the conveyor belt and located at the input end of the smoothing component. A guide channel is formed between the two groups of guide rods.

6. A soft porcelain backing net compacting device according to claim 5, characterized in that: The two groups of guide rods both include an inner curvature guide section and a vertical guide section. The inner curvature guide section gradually bends inward from the input end to the output end, and the vertical guide section connects the output end of the inner curvature guide section.

7. A soft porcelain backing net compacting device according to claim 5, characterized in that: The correction component also includes a mounting frame, which is installed on the conveyor belt and located at the input end of the smoothing component. The upper ends of the two groups of guide rods are connected by a connecting rod. A lifting cylinder is provided on the mounting frame, and the driving end of the lifting cylinder is connected to the connecting rod.

8. A soft porcelain backing net compacting device according to claim 4, characterized in that: A waterproof coating is provided on the outer surface of the gravity roller.

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