Maintenance device for prefabricated part

Abstract

The utility model relates to the technical field of prefabricated part maintenance, and provides a maintenance device for prefabricated parts. The number of the atomization nozzles is multiple, the multiple atomization nozzles are all arranged on the rack, and the multiple atomization nozzles are arranged at intervals; and the first bearing plate is rotationally arranged on the rack, the first bearing plate is used for placing the prefabricated part, and the first bearing plate is not used for driving the prefabricated part to rotate after rotating. By means of the technical scheme, the problems that in the related technology, although the curing period can be shortened through steam curing, energy consumption is high, and the temperature inside and outside a component is likely to be uneven are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of precast component curing, and particularly to a curing device for precast components. Background Art

[0002] In construction engineering, the production and curing of precast components (such as precast concrete slabs, beams, columns, etc.) are crucial links. The quality of precast components directly affects the stability and service life of the entire building structure. Therefore, how to effectively cure precast components to ensure their expected strength and durability has always been an urgent problem in the construction industry.

[0003] Traditional precast component curing methods mainly rely on natural curing and steam curing. Although natural curing is simple and easy to implement, the curing cycle is long, and it is greatly affected by the environment, making it difficult to ensure the stability of component quality. Although steam curing can shorten the curing cycle, it has high energy consumption and may cause uneven temperature inside and outside the components, leading to quality problems such as cracks. Summary of the Utility Model

[0004] The utility model provides a curing device for precast components, which solves the problems in the related art that although steam curing can shorten the curing cycle, it has high energy consumption and may cause uneven temperature inside and outside the components.

[0005] The technical solution of the utility model is as follows:

[0006] A curing device for precast components, comprising:

[0007] A frame;

[0008] Atomizing nozzles, several of them, and several said atomizing nozzles are all arranged on the frame, and several said atomizing nozzles are arranged at intervals;

[0009] A first supporting plate, rotatably arranged on the frame, the first supporting plate is used for placing precast components, and the first supporting plate does not drive the precast components to rotate after rotation.

[0010] As a further technical solution, it further comprises:

[0011] A rotating shaft, rotatably arranged on the frame, the first supporting plate is arranged on the frame, and the first supporting plate is rotatably arranged on the frame through the rotating shaft;

[0012] A driving unit, arranged on the frame, the driving unit is used to drive the rotating shaft to rotate;

[0013] The clamping part is arranged on the first supporting plate. The clamping part and the first supporting plate form the supporting gap, and the supporting gap is used for storing the precast member.

[0014] As a further technical solution, it further includes:

[0015] The second supporting plate is arranged on the rack. The second supporting plate has an avoidance groove, and the second supporting plate is used for placing the precast member;

[0016] The first rotating belt is arranged on the rack, and the first rotating belt is located below the second supporting plate;

[0017] The pushing plate is arranged on the first rotating belt. The avoidance groove is used for avoiding the pushing plate. The pushing plate is used for rotating with the first rotating belt. After the pushing plate moves, it is used for pushing the material on the second supporting plate into the supporting gap.

[0018] As a further technical solution, it further includes:

[0019] The second rotating belt is arranged on the rack, and the second rotating belt is used for transporting the cured precast member;

[0020] The first telescopic member is arranged on the rack. After the first telescopic member extends and retracts, it is used for driving the cured precast member to slide onto the second rotating belt.

[0021] As a further technical solution, it further includes:

[0022] The mounting plate is arranged on the telescopic end of the first telescopic member;

[0023] The second telescopic member is arranged on the mounting plate. After the second telescopic member extends and retracts, it is used for abutting against the precast member.

[0024] As a further technical solution of the curing device for precast members, it is characterized in that the mounting plate has a plurality of through holes, the second telescopic member is located above the mounting plate, and the telescopic end of the second telescopic member is used for passing through the through holes.

[0025] As a further technical solution, it further includes:

[0026] The third telescopic member is arranged on the first supporting plate, and the clamping part is arranged on the telescopic end of the third telescopic member.

[0027] The working principle and beneficial effects of the present utility model are:

[0028] In the present utility model, due to the provision of a plurality of atomizing nozzles arranged at intervals and all these nozzles are installed on the frame, it can ensure that all parts of the precast member can be evenly atomized and sprayed with water. This uniform curing method can effectively avoid quality problems of the precast member caused by insufficient local curing, and improve the overall quality of the member. The atomizing nozzles spray water in the form of mist on the surface of the precast member. Compared with the traditional curing method, atomizing curing can make the surface of the member reach the appropriate humidity faster, thereby accelerating the cement hydration reaction and shortening the curing period. This not only improves the curing efficiency, but also reduces energy consumption and costs. The first supporting plate is rotatably arranged on the frame, which can conveniently adjust the curing angle of the precast member. This design enables the device to adapt to precast members of different shapes and sizes, and realizes flexible and variable curing requirements. At the same time, by rotating the supporting plate, all-round curing of the precast member can also be achieved, further improving the curing effect. The entire curing device has a simple structure and is easy to operate. The staff only needs to place the precast member on the first supporting plate, set the curing parameters, and the device can automatically carry out curing. This automated and intelligent curing method reduces the difficulty and labor intensity of manual operation and improves work efficiency. Compared with the traditional wet curing method, atomizing curing can significantly reduce the water consumption and lower the consumption of water resources. At the same time, due to the shortening of the curing period, energy consumption and waste emissions are also reduced, which conforms to the development trend of energy conservation and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The above characteristics, technical features, advantages and their implementation manners of the present utility model will be further described below in a clear and understandable manner in combination with the drawings in the preferred embodiments.

[0030] Figure 1 is a schematic structural diagram of the present utility model;

[0031] Figure 2 is a schematic diagram of the first partial structure of the present utility model;

[0032] Figure 3 is a schematic diagram of the second partial structure of the present utility model.

[0033] In the figure: 1, frame; 2, atomizing nozzle; 3, first supporting plate; 4, rotating shaft; 5, driving unit; 6, clamping member; 7, supporting gap; 8, second supporting plate; 9, avoiding groove; 10, first rotating belt; 11, pushing plate; 12, second rotating belt; 13, first telescopic member; 14, mounting plate; 15, second telescopic member; 16, through hole; 17, third telescopic member. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0034] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, further technical solutions can be understood. For components with the same structure or function in some figures, only one of them is schematically shown, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".

[0035] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0037] Referring to Figures 1 to 3 , for the embodiment of the present invention, there is provided

[0038] A curing device for precast components, comprising:

[0039] A frame 1;

[0040] Atomizing nozzles 2, there are several of them, and several atomizing nozzles 2 are all arranged on the frame 1, and several atomizing nozzles 2 are arranged at intervals;

[0041] A first supporting plate 3 is rotatably arranged on the frame 1. The first supporting plate 3 is used to place precast components, and after the first supporting plate 3 rotates, it does not drive the precast components to rotate.

[0042] In this embodiment, since a number of atomizing nozzles 2 are arranged at intervals and these nozzles are all installed on the frame 1, it can ensure that all parts of the precast component can be evenly atomized and sprayed with water. This uniform curing method can effectively avoid quality problems caused by insufficient local curing of the precast component and improve the overall quality of the component. The atomizing nozzle 2 sprays water in the form of mist on the surface of the precast component. Compared with the traditional curing method, atomizing curing can make the surface of the component reach the appropriate humidity faster, thereby accelerating the cement hydration reaction and shortening the curing period. This not only improves the curing efficiency but also reduces energy consumption and costs. The first supporting plate 3 is rotatably arranged on the frame 1, which can conveniently adjust the curing angle of the precast component. This design enables the device to adapt to precast components of different shapes and sizes and meet flexible curing requirements. At the same time, by rotating the supporting plate, all-round curing of the precast component can be achieved, further improving the curing effect. The entire curing device has a simple structure and is easy to operate. The staff only needs to place the precast component on the first supporting plate 3, set the curing parameters, and the device can automatically carry out curing. This automated and intelligent curing method reduces the difficulty and labor intensity of manual operation and improves work efficiency. Compared with the traditional wet curing method, atomizing curing can significantly reduce the water consumption and lower the consumption of water resources. At the same time, due to the shortening of the curing period, energy consumption and waste emissions are also reduced, meeting the development trend of energy conservation and environmental protection.

[0043] Furthermore, it further includes:

[0044] A rotating shaft 4, rotatably arranged on the frame 1. The first supporting plate 3 is arranged on the frame 1, and the first supporting plate 3 is rotatably arranged on the frame 1 through the rotating shaft 4;

[0045] A driving unit 5, arranged on the frame 1. The driving unit 5 is used to drive the rotating shaft 4 to rotate;

[0046] A clamping member 6, arranged on the first supporting plate 3. The clamping member 6 and the first supporting plate 3 form a supporting gap 7, and the supporting gap 7 is used to store the precast component.

[0047] In this embodiment, the introduction of the rotating shaft 4 and the driving unit 5 enables the first supporting plate 3 to accurately control its rotation angle, thereby achieving precise adjustment of the curing angle of the precast component. This precise control helps to ensure that each surface of the precast component can be evenly and sufficiently cured, further improving the curing effect. The setting of the driving unit 5 automates the rotation process of the first supporting plate 3, reducing the need for manual operation. This not only improves work efficiency but also reduces errors caused by human factors, making the curing process more stable and reliable. The supporting gap 7 formed between the clamping member 6 and the first supporting plate 3 can be adjusted according to precast components of different sizes and shapes, enabling the device to adapt to more types of precast components. This high degree of adaptability increases the versatility and practical value of the device. Through simple operations, the staff can adjust the clamping member 6 to adapt to precast components of different sizes and place them in the supporting gap 7. At the same time, the control of the driving unit 5 is also very simple, making the entire curing process easier to operate and manage. Since it can accurately control the curing angle and achieve automated operation, the device can complete the all-round curing of precast components more quickly. This not only shortens the curing cycle but also improves the curing efficiency, further reducing costs. The design of the rotating shaft 4 and the driving unit 5 ensures the stability and safety of the first supporting plate 3 during rotation. At the same time, the setting of the clamping member 6 and the supporting gap 7 also ensures the stability of the precast component during curing, avoiding safety problems caused by component displacement or inclination.

[0048] Furthermore, it further includes:

[0049] A second supporting plate 8, which is arranged on the frame 1. The second supporting plate 8 has an avoidance groove 9 and is used for placing precast components;

[0050] A first rotating belt 10, which is arranged on the frame 1 and is located below the second supporting plate 8;

[0051] A pushing plate 11, which is arranged on the first rotating belt 10. The avoidance groove 9 is used to avoid the pushing plate 11. The pushing plate 11 is used to rotate with the first rotating belt 10. After the pushing plate 11 moves, it is used to push the materials on the second supporting plate 8 into the supporting gap 7.

[0052] In this embodiment, through the combination of the first rotating belt 10 and the pushing plate 11, the precast components placed on the second supporting plate 8 can be automatically pushed into the supporting gap 7 of the first supporting plate 3. This operation process does not require direct manual participation, greatly improving the work efficiency and reducing the tediousness and time consumption of manual operations. The pushing plate 11 moves through the first rotating belt 10, with stable and reliable operation, and can ensure that the components will not be damaged during the process of pushing the precast components. At the same time, the design of the avoidance groove 9 enables the pushing plate 11 to smoothly pass through the second supporting plate 8, further ensuring the safety of the operation. The design of the second supporting plate 8 enables the device to accommodate multiple precast components at the same time, improving the accommodation capacity of the device. At the same time, since the pushing plate 11 can rotate with the first rotating belt 10, it can adapt to the pushing requirements of precast components at different positions and angles, enhancing the adaptability of the device. By automatically pushing the precast components, the labor intensity of the staff is reduced, enabling them to devote more energy to other important tasks. The entire pushing process is combined with the curing process to form a complete work flow. The staff only need to place the precast components on the second supporting plate 8 and then start the device to automatically complete the pushing and curing work, optimizing the work flow and improving the work efficiency.

[0053] Furthermore, it further includes:

[0054] A second rotating belt 12, which is arranged on the frame 1 and is used for transporting the cured precast components;

[0055] A first telescopic member 13, which is arranged on the frame 1. After the first telescopic member 13 extends and retracts, it is used to drive the cured precast components to slide onto the second rotating belt 12.

[0056] In this embodiment, through the setting of the second rotating belt 12, the cured precast components can be quickly transported to the next working process, such as storage, quality inspection or packaging, etc. This realizes the continuity of the curing process, avoiding manual handling or waiting, and significantly improving the overall work efficiency. The introduction of the first telescopic member 13 enables the cured precast components to automatically slide from the first supporting plate 3 or the supporting gap 7 of the first supporting plate 3 onto the second rotating belt 12. During this process, almost no manual intervention is required, reducing the labor cost and the errors or damages that may be caused by manual operations. Through automatic pushing and transportation, the risks that may occur to the staff during the handling process, such as falling and collision, are avoided. At the same time, the risk of damage to the precast components caused by improper operation is also reduced, improving the work safety.

[0057] Furthermore, it further includes:

[0058] A mounting plate 14, which is arranged on the telescopic end of the first telescopic member 13;

[0059] The second telescopic member 15 is disposed on the mounting plate 14 . After being extended and retracted, the second telescopic member 15 is used to abut against the prefabricated component.

[0060] In this embodiment, by providing a mounting plate 14 and a plurality of second telescopic members 15 on the first telescopic member 13, the contact area with the prefabricated component can be increased, so that during the process of moving the prefabricated component, the prefabricated component can slide more smoothly and avoid tilting.

[0061] The maintenance device for further prefabricated components is characterized in that the mounting plate 14 has a plurality of through holes 16 , the second telescopic member 15 is located above the mounting plate 14 , and the telescopic end of the second telescopic member 15 is used to pass through the through holes 16 .

[0062] In this embodiment, in order to save space and avoid prefabricated components, since this solution requires the rotating shaft 4 to drive the first supporting plate 3 to rotate before the first telescopic part 13 can be extended, after the first telescopic part 13 is extended, the second telescopic part 15 is extended. At this time, the first telescopic part 13 is retracted, and the second telescopic part 15 will drive the prefabricated component to slide on the second rotating belt 12. In order to avoid interference with the prefabricated component when the second telescopic part 15 is extended, this solution is provided with a through hole 16 on the mounting plate 14. When the second telescopic part 15 is extended, it can drive the prefabricated component to move, and when it is retracted, it will not interfere with the prefabricated component.

[0063] Furthermore, it also includes:

[0064] The third telescopic member 17 is arranged on the first supporting plate 3 , and the clamping member 6 is arranged on the telescopic end of the third telescopic member 17 .

[0065] In this embodiment, in order to facilitate the adjustment of the clamping member 6 so as to firmly clamp the prefabricated component, the clamping member 6 is arranged on the third telescopic member 17. After the third telescopic member 17 is extended and retracted, it is used to adjust the height of the supporting gap 7.

[0066] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A maintenance device for prefabricated components, characterized in that: include: Rack (1); A plurality of atomizing nozzles (2), each of which is arranged on the frame (1), and each of which is arranged at intervals; A first supporting plate (3) is rotatably arranged on the frame (1); the first supporting plate (3) is used to place the prefabricated components; after the first supporting plate (3) is rotated, it is not used to drive the prefabricated components to rotate.

2. A maintenance device for prefabricated components according to claim 1, characterized in that: Also includes: A rotating shaft (4) is rotatably arranged on the frame (1), the first supporting plate (3) is arranged on the frame (1), and the first supporting plate (3) is rotatably arranged on the frame (1) via the rotating shaft (4); A driving unit (5) is arranged on the frame (1), and the driving unit (5) is used to drive the rotating shaft (4) to rotate; A clamping member (6) is arranged on the first supporting plate (3); the clamping member (6) and the first supporting plate (3) form a supporting gap (7); and the supporting gap (7) is used to store the prefabricated component.

3. A maintenance device for prefabricated components according to claim 2, characterized in that: Also includes: A second supporting plate (8) is arranged on the frame (1), the second supporting plate (8) having an avoidance groove (9), and the second supporting plate (8) is used for placing prefabricated components; A first rotating belt (10) is arranged on the frame (1), and the first rotating belt (10) is located below the second supporting plate (8); A push plate (11) is arranged on the first rotating belt (10), the avoidance groove (9) is used to avoid the push plate (11), the push plate (11) is used to rotate with the first rotating belt (10), and after the push plate (11) moves, it is used to push the material located on the second supporting plate (8) into the supporting gap (7).

4. A maintenance device for prefabricated components according to claim 1, characterized in that: Also includes: A second rotating belt (12) is arranged on the frame (1), and the second rotating belt (12) is used to transport the prefabricated components after curing; The first telescopic member (13) is arranged on the frame (1); after the first telescopic member (13) is extended and retracted, it is used to drive the prefabricated component that has been cured to slide onto the second rotating belt (12).

5. A maintenance device for prefabricated components according to claim 4, characterized in that: Also includes: A mounting plate (14) arranged on the telescopic end of the first telescopic member (13); A second telescopic member (15) is arranged on the mounting plate (14); after the second telescopic member (15) is telescoped, it is used to abut against the prefabricated component.

6. A maintenance device for prefabricated components according to claim 5, characterized in that: The mounting plate (14) has a plurality of through holes (16); the second telescopic member (15) is located above the mounting plate (14); and the telescopic end of the second telescopic member (15) is used to pass through the through holes (16).

7. A maintenance device for prefabricated components according to claim 2, characterized in that: Also includes: The third telescopic member (17) is arranged on the first supporting plate (3), and the clamping member (6) is arranged on the telescopic end of the third telescopic member (17).

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