Refractory material product pouring device

By setting up an airflow dredging cover and dredging air holes in the casting device of refractory products, and using high-pressure airflow to assist in the discharge, the problems of poor discharge and blockage during the casting process of refractory materials are solved, the working efficiency is improved, the construction cost is reduced, and the service life of the device is extended.

CN223044807UActive Publication Date: 2025-07-01HUNAN CAIXIANGYUN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422157596.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-01
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

Refractory materials often have poor cutting or blocking of materials during pouring, which affects work efficiency, increases construction costs, and may cause irreversible damage to the pouring device.

Method used

A casting device for refractory products is designed, using airflow dredging cover and air holes, and the high-pressure air flow assists in the discharge, reducing the probability of hopper blockage, and using the flow guide hole to clean the inner wall of the hopper.

Benefits of technology

Effectively assist in the discharge process of refractory materials, reduce the probability of hopper blockage, improve work efficiency, reduce the labor intensity of the plug-down operation, reduce construction costs, and extend the service life of the hopper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of refractory materials, and discloses a refractory material product pouring device which comprises a pouring hopper, an airflow dredging cover is coaxially arranged outside the pouring hopper, an airflow cavity is formed in the airflow dredging cover, and the airflow cavity is communicated and connected with an air source pipeline; a dredging air hole communicating with the airflow cavity is formed in the inner side wall of the airflow dredging cover and communicates with the interior of the pouring hopper. The pouring device can assist in smooth discharging of refractory materials, the probability that the pouring device is blocked is reduced, the working efficiency is improved, the working cost is reduced, and meanwhile damage to the pouring device caused by frequent blockage clearing is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory materials, in particular to a pouring device for refractory products. Background Art

[0002] Due to the high melting point chemical components and stable physical structure of refractory materials, their fluidity is relatively low after melting. During the production and pouring process of refractory products, there are often problems such as poor material discharge or even material blockage in the pouring device, which not only affects work efficiency, but also requires a large amount of labor for dredging operation, high construction cost, and irreversible damage to the pouring device if not operated carefully. Therefore, there is an urgent need for a pouring device for refractory products that can assist in material discharge and reduce the probability of material blockage. Content of the Utility Model

[0003] The purpose of the utility model is to provide a pouring device for refractory products, which can assist the smooth discharge of refractory materials, reduce the probability of blockage of the pouring device, improve work efficiency, reduce work costs, and at the same time reduce the damage to the pouring device caused by frequent cleaning and unblocking.

[0004] The utility model adopts the following technical solutions:

[0005] A pouring device for refractory products, including a pouring hopper, an air flow dredging cover is coaxially arranged outside the pouring hopper, an air flow chamber is formed inside the air flow dredging cover, and the air flow chamber is connected to a gas source pipeline in a conducting manner; ventilation holes communicating with the air flow chamber are arranged on the inner side wall of the air flow dredging cover, and the ventilation holes communicate with the inside of the pouring hopper.

[0006] Preferably, a plurality of diversion bins are protrudingly arranged on the inner side surface of the air flow dredging cover, the diversion bins communicate with the air flow chamber, and the ventilation holes are arranged on the diversion bins; mounting holes matching the diversion bins are formed in the pouring hopper.

[0007] Preferably, after the diversion bin is installed in the mounting hole, its surface is flush with the inner wall of the pouring hopper.

[0008] Preferably, on two adjacent diversion bins, a diversion cover is movably arranged in the ventilation hole on one of the diversion bins, one side of the diversion cover located inside the ventilation hole is open, and a limiting plate is arranged on the side located outside the ventilation hole; diversion holes are formed on the side wall of the diversion cover; in the initial state, the limiting plate fits on the corresponding ventilation hole.

[0009] Preferably, the diversion bins provided with the diversion covers and the diversion bins not provided with the diversion covers are arranged alternately.

[0010] Preferably, the diversion holes corresponding to each of the diversion bins are respectively arranged towards the inner wall of the pouring hopper in different opening directions.

[0011] Preferably, the diversion holes at the same height face the same direction.

[0012] Preferably, the vent holes without the diversion hood are arranged obliquely downward.

[0013] Preferably, two air flow chambers are formed and are respectively communicated with different air source pipes; one of the air flow chambers is communicated with the diversion bin provided with the diversion hood; the other air flow chamber is communicated with the diversion bin without the diversion hood.

[0014] Preferably, a screw conveyor is arranged at the outlet at the bottom end of the pouring hopper.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: By arranging an air flow dredging hood on the pouring hopper, the present utility model can regularly introduce high-pressure air into the pouring hopper through the vent holes on the air flow dredging hood, assist the feeding work of refractory materials, reduce the probability of the pouring hopper being blocked, avoid the high-intensity workload brought by manual blockage removal, and at the same time will not cause damage to the pouring hopper, ensuring its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the front view of the embodiment of the present application;

[0017] Figure 2 is the cross-sectional view of the air flow dredging hood of the embodiment of the present application;

[0018] Figure 3 is the structural schematic diagram of the diversion hood of the embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following will clearly and completely describe the present utility model in conjunction with the drawings and embodiments:

[0020] Such as Figures 1 to 3As shown in the figure, a pouring device for refractory products of the present utility model includes a pouring hopper 1. A screw conveyor 2 is provided at the bottom outlet of the pouring hopper 1 for transporting refractory materials. An air flow dredging cover 3 is coaxially arranged outside the pouring hopper 1. Since the pouring hopper 1 is of a conical structure, the lower space gradually decreases as the material falls, and the probability of blockage is high. Therefore, the air flow dredging cover 3 is arranged in the middle and lower part of the pouring hopper 1. An air flow chamber 4 is formed inside the air flow dredging cover 3. The air flow chamber 4 is connected to a gas source pipeline 5 in a conducting manner. The gas source pipeline 5 is connected with a pulse valve, and the pulse valve is connected with a buffer tank. The buffer tank is connected to the gas source so as to transport gases with different pressures into the pouring hopper 1 according to requirements to achieve smooth feeding. Ventilation holes 6 that are in communication with the air flow chamber 4 are arranged on the inner side wall of the air flow dredging cover 3. The ventilation holes 6 are in communication with the inside of the pouring hopper 1. During operation, air flows into the pouring hopper 1 through the ventilation holes 6 and acts on the refractory materials to assist the falling of the refractory materials, ensuring the smoothness of the refractory material feeding and guaranteeing the working efficiency.

[0021] Furthermore, a plurality of diversion bins 7 are convexly arranged on the inner side surface of the air flow dredging cover 3. The diversion bins 7 are in communication with the air flow chamber 4, and the ventilation holes 6 are arranged on the diversion bins 7. Installation holes matching the diversion bins 7 are provided on the pouring hopper 1. Both the diversion bins 7 and the air flow dredging cover 3 are made of high-strength steel plates to ensure the structural strength of the pouring hopper 1. The setting of the diversion bins 7 can realize the connection between the air flow dredging cover 3 and the pouring hopper 1 through the installation of the diversion bins 7 in the installation holes, reduce the opening area of the pouring hopper 1, and ensure the structural strength of the pouring hopper 1. Preferably, after the diversion bins 7 are installed into the installation holes, their surfaces are flush with the inner wall of the pouring hopper 1 to avoid hindering the feeding.

[0022] Furthermore, on two adjacent diversion bins 7, a support rod is arranged along the radial direction inside the ventilation hole 6 of one of the diversion bins 7. A guide rod 8 is movably arranged in the middle of the support rod, and a limiting piece 9 is arranged at the end of the guide rod 8. A diversion cover 10 is arranged at the front end of the guide rod 8. The side of the diversion cover 10 located inside the ventilation hole 6 is open, and a limiting plate 11 is arranged on the side located outside the ventilation hole 6. Diversion holes 12 are arranged on the side wall of the diversion cover 10. In the initial state, due to the high temperature and large internal pressure of the refractory materials in the pouring hopper 1, the limiting plate 11 is attached to the corresponding ventilation hole 6. During operation, as air is transported into the air flow dredging cover 3, the limiting plate 11 will be pushed open, driving the guide rod 8 to move axially along the ventilation hole 6. At this time, the diversion cover 10 will move out of the ventilation hole 6, and the diversion holes 12 will move with the diversion cover 10 to the outside of the ventilation hole 6, and air will be blown out from the diversion holes 12 and act on the inner wall of the pouring hopper 1 to clean its inner wall. Inclined diversion slopes are arranged on the diversion covers 10 on both sides of the diversion to provide a guide for the flow direction of the air, so that the air acts on the inner wall of the pouring hopper 1 and at the same time increases the coverage area of the air flow.

[0023] Among them, the diversion bins 7 of the diversion hood 10 are arranged alternately with those of the diversion bins 7 without the diversion hood 10, that is, one of the adjacent two diversion bins 7 is provided with the diversion hood 10 and the other is not; this can avoid the over-dense arrangement of the diversion hoods 10, and when cleaning the inner wall of the pouring hopper 1, the airflows will impact and disturb each other, affecting the normal flow direction of the airflows; at the same time, it also ensures that the airflows used to dredge the materials act evenly on the refractory materials. In addition, in this embodiment, two air chambers 4 are formed and are respectively communicated with different gas source pipes 5; one of the air chambers 4 is communicated with the diversion bin 7 provided with the diversion hood 10; the other air chamber 4 is communicated with the diversion bin 7 without the diversion hood 10. So that the airflows for dredging the materials and the airflows for cleaning the inner wall of the pouring hopper 1 do not interfere with each other, and the two can be carried out separately.

[0024] Furthermore, the corresponding diversion holes 12 on the diversion bin 7 are respectively arranged towards the inner wall of the pouring hopper 1 in different opening directions; preferably, the openings of the diversion holes 12 on the upper diversion hood 10 are arranged upward, the openings of the diversion holes 12 in the middle are arranged towards the left and right sides, and the diversion holes 12 at the lower part are arranged downward; in addition, the diversion holes 12 at the same height face the same direction. The above optimized settings can ensure the coverage area when cleaning the inner wall of the pouring hopper 1 and reduce the interference degree between the airflows. In this embodiment, the vent holes 6 without the diversion hood 10 are arranged obliquely downward so that the airflows can provide a downward thrust to the refractory materials to assist the falling of the refractory materials.

[0025] When the utility model is in use, high-pressure airflows can be regularly or continuously introduced into the pouring hopper 1 through the airflow dredging hood 3 to provide assistance for the falling of the refractory materials with low fluidity, reduce the probability of blockage inside the pouring hopper 1, and ensure the working efficiency; during or after the feeding process, the inner wall of the pouring hopper 1 can also be cleaned by spraying high-pressure airflows through the diversion holes 12 by using the airflow dredging hood 3, avoiding the adhesion and accumulation of materials on the inner wall of the pouring hopper 1, resulting in a narrow internal space of the hopper and blockage; through the delivery of high-pressure airflows into the pouring hopper 1, the utility model can be converted from passive dredging and blocking to active anti-blocking, from treatment to prevention, which not only reduces the labor intensity, greatly ensures the working efficiency, but also effectively reduces the construction cost, reduces the irreversible damage to the pouring hopper 1 caused by active dredging and blocking, and ensures the service life of the pouring hopper 1.

[0026] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A refractory product casting device, characterized in that: It includes a casting hopper, an air flow dredging hood is coaxially arranged on the outside of the casting hopper, an air flow chamber is formed inside the air flow dredging hood, and the air flow chamber is connected to the air source pipeline; the air flow dredging hood is provided with dredging holes that are connected to the air flow chamber on the inner wall, and the dredging holes are connected to the inside of the casting hopper.

2. The refractory product casting device according to claim 1, characterized in that: A plurality of guide bins are protrudingly provided on the inner side surface of the airflow clearing cover, the guide bins are in communication with the airflow chamber, and the clearing air holes are provided on the guide bins; and a mounting hole matching the guide bins is provided on the casting hopper.

3. The refractory product casting device according to claim 2, characterized in that: After the guide bin is installed in the installation hole, its surface is flush with the inner wall of the casting hopper.

4. The refractory product casting device according to claim 3, characterized in that: On two adjacent guide bins, a guide cover is movably arranged in the dredging air hole on one of the guide bins, the side of the guide cover located inside the dredging air hole is open, and a limiting plate is arranged on the side located outside the dredging air hole; guide holes are opened on the side wall of the guide cover; in the initial state, the limiting plate is attached to the corresponding dredging air hole.

5. The refractory product casting device according to claim 4, characterized in that: The flow guide bins provided with the flow guide covers and the flow guide bins not provided with the flow guide covers are arranged alternately.

6. The refractory product casting device according to claim 5, characterized in that: The corresponding diversion holes on each diversion bin are respectively arranged toward the inner wall of the casting hopper in different opening directions.

7. The refractory product casting device according to claim 6, characterized in that: The guide holes at the same height have the same orientation.

8. The refractory product casting device according to claim 4, characterized in that: The dredging air holes without the air guide cover are arranged to be inclined downward.

9. The refractory product casting device according to claim 4, characterized in that: There are two airflow chambers, which are connected to different air source pipelines respectively; one of the airflow chambers is connected to the guide chamber where the guide cover is set; the other airflow chamber is connected to the guide chamber where the guide cover is not set.

10. The refractory product casting device according to claim 1, characterized in that: A screw conveyor is arranged at the bottom outlet of the pouring hopper.