Rapid mixing device for tire rubber powder and cracked crude carbon black
By using a hybrid motor to drive the spiral rod during the mixing process of tire glue powder and cracked crude carbon black and combined with the design of cooling of cold air, the material aggregation problem caused by friction heat of the stirring rod is solved, and rapid and uniform mixing is achieved, improving the performance of the finished product and reducing costs.
Patent Information
- Application Number
- CN202422535934.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-10-21
AI Technical Summary
When existing stirring rods mix tire powder and cracked crude carbon black, friction heat causes material agglomeration, affecting mixing uniformity and finished product performance.
The mixed structure is adopted, including the preliminary mixing of the spiral rod of the hybrid motor drive, combined with the cold air cooling and the material pushing member design, to prevent material agglomeration and achieve rapid and uniform mixing.
It effectively avoids material agglomeration, improves mixing uniformity and finished product performance, reduces raw material costs, and conforms to the concept of sustainable development.
Smart Images

Figure CN223044889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mixing devices, in particular to a rapid mixing device for tire rubber powder and pyrolysis crude carbon black. Background Technique
[0002] Tire rubber powder and pyrolysis crude carbon black play important roles in rubber products, especially in tire manufacturing. Through reasonable proportioning, after mixing, tire rubber powder and pyrolysis crude carbon black can give full play to their respective advantages and improve the overall performance of rubber products, such as strength, wear resistance and elasticity. Tire rubber powder can be produced from waste tires, reducing waste, being environmentally friendly, promoting the reuse of waste materials, conforming to the concept of sustainable development, being able to reduce raw material costs, improve product quality and enhance market competitiveness.
[0003] When the existing mixing barrel stirs and mixes tire rubber powder and pyrolysis crude carbon black, generally, a stirring motor drives a stirring rod to stir. However, in actual operation, frictional heat can be generated when the stirring rod rotates. Excessive temperature may cause some materials to agglomerate, resulting in uneven mixing and thus affecting the overall performance of the finished product.
[0004] Therefore, we propose a rapid mixing device for tire rubber powder and pyrolysis crude carbon black to solve the above-mentioned problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a rapid mixing device for tire rubber powder and pyrolysis crude carbon black to solve the problem in the above-mentioned background technique that frictional heat can be generated when the stirring rod rotates, and excessive temperature may cause some materials to agglomerate.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a rapid mixing device for tire rubber powder and pyrolysis crude carbon black, including a mixing structure. The mixing structure includes a base and a remixing component installed at the top end of the base. A feeding component is installed outside the remixing component. A gas mixing component is horizontally installed in the middle of the remixing component and the feeding component. A premixing component is installed through the middle of the top end of the remixing component.
[0007] The remixing component includes a mixing pipe and feet installed at the lower end of the mixing pipe, and the feet are installed at the top end of the base. Rubber rings are installed at both ends inside the mixing pipe. A discharge plate is installed in the middle of the bottom end of the mixing pipe.
[0008] The gas mixing component includes a middle pipe and an inner bottom groove opened at the bottom end inside the T-shaped pipe A. A one-way valve is installed through the top end of the middle pipe. A T-shaped pipe A and a T-shaped pipe B are respectively movably installed on both sides inside the middle pipe. Limit blocks are installed at the bottom ends of the T-shaped pipe A and the T-shaped pipe B, and the limit blocks are slidably installed inside the inner bottom groove.
[0009] Preferably, the pusher member includes an external circular block and a stacking pipe installed on one side of the external circular block. An external ring is installed on the outer side of the stacking pipe, and there are two sets of the external circular block, the stacking pipe, and the external ring. An anti-sticking layer is provided inside the stacking pipe.
[0010] Preferably, a through hole is formed through the middle end of one set of the external circular blocks. A sealing ring is installed inside the through hole, and one end of the T-shaped pipe A is installed with a fixed pipe, and the fixed pipe is installed inside the sealing ring.
[0011] Preferably, a moving groove is formed at the top end of the base. A positive and negative thread screw is movably installed inside the moving groove, and the positive and negative thread screw is connected to the output end of the adjustment motor. An inverted T-shaped slider is threadedly sleeved on the outer surface of the positive and negative thread screw. There are two sets of the inverted T-shaped sliders, and the top ends of the two sets of the inverted T-shaped sliders are respectively installed at the bottom ends of the two sets of the external circular blocks.
[0012] Preferably, the premixing member includes a mixing pipe and a mixing motor installed at the top end of the mixing pipe. The output end of the mixing motor is installed with a spiral rod, and the spiral rod is arranged inside the mixing pipe.
[0013] Preferably, inclined material frames A and B are respectively installed on both sides of the upper end of the mixing pipe, and the inclined material frames A and B are inclined.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. For a rapid mixing device for tire rubber powder and pyrolysis crude carbon black of the present utility model, the tire rubber powder and the pyrolysis crude carbon black flow into the inside of the mixing pipe along the inclined inclined material frames A and B. The mixing motor operates to drive the spiral rod to rotate, and the tire rubber powder and the pyrolysis crude carbon black are preliminarily mixed. The cold air is discharged from the one-way valve to cool and disperse the raw materials falling into the mixing pipe, avoiding agglomeration of the raw materials due to frictional heat inside the premixing member. The dispersed raw materials fall on the inner bottom end of the mixing pipe for mixing.
[0016] 2. For a rapid mixing device for tire rubber powder and pyrolysis crude carbon black of the present utility model, after mixing is completed, the adjustment motor operates to drive the positive and negative thread screw to rotate in the reverse direction. The two sets of inverted T-shaped sliders move towards each other, and the two moving external rings push the raw materials towards the middle bottom end of the mixing pipe, shortening the length of the gas mixing member, facilitating the discharge of the mixing structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;
[0018] Figure 2 is the structure schematic diagram of the remixing member and the premixing member of the present utility model;
[0019] Figure 3 Structural schematic diagram of the material pushing member of the present utility model;
[0020] Figure 4 Structural schematic diagram of the air mixing member of the present utility model.
[0021] In the figure: 1. Mixing structure; 11. Base; 12. Shifting groove; 13. Adjusting motor; 14. Positive and negative thread screw; 15. Inverted T-shaped slider; 16. Re-mixing member; 161. Support leg; 162. Mixing pipe; 163. Rubber ring; 164. Discharge plate; 17. Pre-mixing member; 171. Mixing pipe; 172. Mixing motor; 173. Screw rod; 174. Inclined material frame A; 175. Inclined material frame B; 18. Material pushing member; 181. External round block; 182. Stacking pipe; 183. External ring; 184. Anti-sticking layer; 185. Through hole; 186. Sealing ring; 19. Air mixing member; 191. Fixed pipe; 192. T-shaped pipe A; 193. Middle pipe; 194. T-shaped pipe B; 195. One-way valve; 196. Limit block; 197. Inner bottom groove. Specific implementation mode
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1: Please refer to Figure 1 , Figure 2 and Figure 4 , a rapid mixing device for tire rubber powder and pyrolysis crude carbon black, including a mixing structure 1. The mixing structure 1 includes a base 11 and a re-mixing member 16 installed at the top end of the base 11. A material pushing member 18 is installed outside the re-mixing member 16. An air mixing member 19 is horizontally installed in the middle of the re-mixing member 16 and the material pushing member 18. A pre-mixing member 17 is installed through the middle of the top end of the re-mixing member 16.
[0024] The re-mixing member 16 includes a mixing pipe 162 and support legs 161 installed at the lower end of the mixing pipe 162, and the support legs 161 are installed at the top end of the base 11. Rubber rings 163 are installed at both ends inside the mixing pipe 162, and a discharge plate 164 is installed in the middle of the bottom end of the mixing pipe 162.
[0025] The material pushing member 18 includes an external circular block 181 and a stacking pipe 182 installed on one side of the external circular block 181. An external ring 183 is installed on the outer side of the stacking pipe 182, and there are two sets of the external circular block 181, the stacking pipe 182 and the external ring 183. An anti-sticking layer 184 is provided inside the stacking pipe 182, and the external ring 183 moves inside the mixing pipe 162.
[0026] A through hole 185 is formed through the middle end of a group of the external circular blocks 181. A sealing ring 186 is installed inside the through hole 185. One end of the T-shaped pipe A192 is installed with a fixed pipe 191, and the fixed pipe 191 is installed inside the sealing ring 186. The position of the fixed pipe 191 is fixed, and the fixed pipe 191 is externally connected to a cold air pipe.
[0027] A moving groove 12 is formed at the top end of the base 11. A positive and negative thread screw 14 is movably installed inside the moving groove 12, and the positive and negative thread screw 14 is connected to the output end of the adjustment motor 13. A reverse T-shaped slider 15 is threadedly sleeved on the outer surface of the positive and negative thread screw 14. There are two sets of the reverse T-shaped sliders 15. The top ends of the two sets of the reverse T-shaped sliders 15 are respectively installed at the bottom ends of the two sets of the external circular blocks 181. When the two sets of the reverse T-shaped sliders 15 approach each other, it is convenient for the mixing pipe 162 to discharge materials. When the two sets of the reverse T-shaped sliders 15 move away from each other, the space used after the raw materials are mixed is enlarged.
[0028] The premixing member 17 includes a mixing pipe 171 and a mixing motor 172 installed at the top end of the mixing pipe 171. The output end of the mixing motor 172 is installed with a spiral rod 173, and the spiral rod 173 is arranged inside the mixing pipe 171. The rotating spiral rod 173 is used to preliminarily mix the tire rubber powder and the pyrolysis crude carbon black.
[0029] An inclined material frame A174 and an inclined material frame B175 are respectively installed on both sides of the upper end of the mixing pipe 171. The inclined material frame A174 and the inclined material frame B175 are inclined. One ends of the arranged inclined material frame A174 and the inclined material frame B175 penetrate through the outer surface of the mixing pipe 171.
[0030] In this embodiment: The tire rubber powder and the pyrolysis crude carbon black are respectively poured into the interiors of the inclined material frame A174 and the inclined material frame B175. The tire rubber powder and the pyrolysis crude carbon black flow into the interior of the mixing pipe 171 along the inclined inclined material frame A174 and the inclined material frame B175. The mixing motor 172 operates to drive the screw rod 173 to rotate. When the raw materials enter the interior of the mixing pipe 171, the tire rubber powder and the pyrolysis crude carbon black are preliminarily mixed. The mixed raw materials are discharged into the interior of the mixing pipe 162 along with the rotating screw rod 173. The fixed pipe 191 is externally connected to a cold air pipe, and the cold air is discharged into the interiors of the T-shaped pipe A192 and the middle pipe 193 through the fixed pipe 191. The cold air is discharged by the one-way valve 195 to cool and disperse the raw materials falling into the interior of the mixing pipe 162, preventing the raw materials from agglomerating due to frictional heat inside the premixing member 17. The dispersed raw materials fall onto the inner bottom end of the mixing pipe 162 for mixing.
[0031] Embodiment 2: This embodiment is an improvement made on the basis of Embodiment 1. Specifically, please refer to Figure 1 , Figure 3 and Figure 4 . The gas mixing member 19 includes a middle pipe 193 and an inner bottom groove 197 opened at the inner bottom end of the T-shaped pipe A192. The top end of the middle pipe 193 is installed with a one-way valve 195 through it. On both sides inside the middle pipe 193, a T-shaped pipe A192 and a T-shaped pipe B194 are respectively movably installed. The bottom ends of the T-shaped pipe A192 and the T-shaped pipe B194 are both installed with limit blocks 196, and the limit blocks 196 are slidably installed inside the inner bottom groove 197. The cold air is discharged into the interior of the middle pipe 193 through the T-shaped pipe A192, and the one-way valve 195 discharges the cold air, cooling the raw materials while mixing them.
[0032] In this embodiment: The operation of the motor 13 is adjusted, and two inverted T-shaped sliders 15 threadedly sleeved on the outer surface of the forward and reverse threaded screw 14 move in opposite directions. The external ring 183 moves inside the mixing tube 162 towards one side of the rubber ring 163, expanding the space for placing the mixed raw materials. After mixing, the operation of the motor 13 is adjusted to drive the forward and reverse threaded screw 14 to rotate in the reverse direction, and the two inverted T-shaped sliders 15 move towards each other. The external ring 183 moves towards the middle end of the mixing tube 162, and the discharge plate 164 is removed from the bottom end of the mixing tube 162. The two moving external rings 183 push the raw materials towards the middle bottom end of the mixing tube 162, facilitating the discharging of the mixing structure 1. Since the inside of the stacking tube 182 is in a table shape and the bottom end inside the stacking tube 182 faces the middle end of the mixing tube 162, the raw materials inside the stacking tube 182 can be discharged into the inside of the mixing tube 162 during the moving process. The provided anti-adhesion layer 184 is processed to prevent the raw materials from adhering to the inner wall of the stacking tube 182. As the two external round blocks 181 approach each other, both the T-shaped tube A192 and the T-shaped tube B194 drive the limit block 196 to move in the inner bottom groove 197, and the length of the gas mixing member 19 is shortened. Since the limit block 196 and the inner bottom groove 197 are used in cooperation with each other, the angle of the middle tube 193 can be maintained when mixing the raw materials, that is, the gas outlet end of the one-way valve 195 can be kept facing the bottom end of the mixing tube 171.
[0033] Working principle: The tire rubber powder and the pyrolysis carbon black flow into the inside of the mixing tube 171 along the inclined inclined material frame A174 and the inclined material frame B175. The mixing motor 172 operates to drive the screw rod 173 to rotate, and the tire rubber powder and the pyrolysis carbon black are preliminarily mixed. The cold air is discharged from the one-way valve 195 to cool and disperse the raw materials falling into the inside of the mixing tube 162, preventing the raw materials from agglomerating due to frictional heat inside the premixing member 17. The dispersed raw materials fall on the inner bottom end of the mixing tube 162 for mixing.
[0034] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0035] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A rapid mixing device for tire rubber powder and cracked crude carbon black, comprising a mixing structure (1), characterized in that: The mixing structure (1) comprises a base (11) and a remixing member (16) mounted on the top of the base (11); a pushing member (18) is mounted on the outside of the remixing member (16); an air mixing member (19) is mounted transversely at the middle ends of the remixing member (16) and the pushing member (18); and a premixing member (17) is mounted through the middle of the top of the remixing member (16); The remixing component (16) comprises a mixing tube (162) and a support foot (161) installed at the lower end of the mixing tube (162), wherein the support foot (161) is installed at the top end of the base (11), rubber rings (163) are installed at both ends of the interior of the mixing tube (162), and a discharge plate (164) is installed at the middle of the bottom end of the mixing tube (162); The gas mixing component (19) comprises a central tube (193) and an inner bottom groove (197) provided at the bottom end of a T-shaped tube A (192); a one-way valve (195) is installed through the top end of the central tube (193); a T-shaped tube A (192) and a T-shaped tube B (194) are movably installed on both sides of the interior of the central tube (193); a limit block (196) is installed at the bottom end of each of the T-shaped tube A (192) and the T-shaped tube B (194); and the limit block (196) is slidably installed inside the inner bottom groove (197).
2. The rapid mixing device for tire rubber powder and pyrolysis crude carbon black according to claim 1, characterized in that: The pushing member (18) comprises an external circular block (181) and a stacking tube (182) installed on one side of the external circular block (181); an external ring (183) is installed on the outer side of the stacking tube (182); the external circular block (181), the stacking tube (182) and the external ring (183) are all provided in two groups; and an anti-sticking layer (184) is provided inside the stacking tube (182).
3. The rapid mixing device for tire rubber powder and pyrolysis crude carbon black according to claim 2, characterized in that: A through hole (185) is formed through the middle end of a group of external round blocks (181), a sealing ring (186) is installed inside the through hole (185), and a fixing tube (191) is installed at one end of the T-shaped tube A (192), and the fixing tube (191) is installed inside the sealing ring (186).
4. The rapid mixing device for tire rubber powder and pyrolysis crude carbon black according to claim 3, characterized in that: The top of the base (11) is provided with a shifting groove (12), a forward and reverse threaded screw (14) is movably installed inside the shifting groove (12), and the forward and reverse threaded screw (14) is connected to the output end of the adjustment motor (13), and an inverted T-shaped slider (15) is threadedly sleeved on the outer surface of the forward and reverse threaded screw (14), and the inverted T-shaped slider (15) is provided with two groups, and the top ends of the two groups of inverted T-shaped sliders (15) are respectively installed on the bottom ends of the two groups of external round blocks (181).
5. The rapid mixing device for tire rubber powder and pyrolysis crude carbon black according to claim 1, characterized in that: The premixing component (17) comprises a mixing tube (171) and a mixing motor (172) installed at the top end of the mixing tube (171); a screw rod (173) is installed at the output end of the mixing motor (172), and the screw rod (173) is arranged inside the mixing tube (171).
6. The rapid mixing device for tire rubber powder and pyrolysis crude carbon black according to claim 5, characterized in that: An inclined material frame A (174) and an inclined material frame B (175) are respectively installed on both sides of the upper end of the mixing tube (171), and the inclined material frame A (174) and the inclined material frame B (175) are arranged in an inclined manner.