Hot melting device for modified plastic processing

By using a dispersing tray and agitating rod in the hot melting device to disperse plastic particles, and using the spray pipe and filter module to cool down and purify the flue gas, the problems of plastic particles accumulation and high-temperature flue gas emission are solved, and the melting efficiency and environmental protection are improved.

CN223044918UActive Publication Date: 2025-07-01ANHUI YISU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422232761.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-07-01
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

In the prior art, plastic particles accumulate in the hot melting device, resulting in uneven heat treatment, affecting melting efficiency, and high-temperature flue gas is directly discharged from the polluted environment without cooling.

Method used

The dispersion plate and agitating rod are used to disperse the plastic particles by centrifugal force, and the high-temperature flue gas is cooled and purified by combining the spray pipe and the filtration module.

Benefits of technology

It improves the melting efficiency of plastic particles, avoids the pollution of the environment by high-temperature flue gas, and realizes an environmentally friendly and efficient hot melting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot melting device for modified plastic processing. The hot melting device comprises a melting box, a feeding box is fixed above the melting box through a fixing frame, a support is fixed inside a rotary drum, a vertical rod is fixed at the bottom of the support, a dispersing disc is arranged above the vertical rod in a sleeved mode, and stirring rods are fixed at the two ends of the bottom of the vertical rod. When the hot melting device for modified plastic processing is used, plastic particles can be placed in the feeding box, then the plastic particles can enter the rotary drum from the discharging pipe and finally fall onto the dispersing disc located in the melting box, and the rotary drum, the vertical rod and the dispersing disc are driven to rotate through the driving mechanism; in this way, plastic particles on the dispersing disc can be thrown out through centrifugal force, the plastic particles can be evenly dispersed into the melting box, the situation that the plastic particles are difficult to melt due to accumulation can be avoided, and the melting efficiency of the plastic particles can be greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic processing, in particular to a hot melting device for modified plastic processing. Background Technique

[0002] Plastic is a common material in life, and modified plastic refers to plastic products whose properties such as flame retardancy, strength, impact resistance, and toughness have been improved through methods such as filling, blending, and reinforcement on the basis of conventional plastics such as general-purpose plastics and engineering plastics.

[0003] The Chinese patent with the publication number CN219748604U discloses a high-efficiency plastic particle hot melting device, belonging to the field of plastic particle processing. The high-efficiency plastic particle hot melting device includes a machine shell with a cavity structure inside, a purification mechanism, a power mechanism, the power mechanism is arranged on one side of the machine shell, and a feeding mechanism, the feeding mechanism is arranged on the upper side of the machine shell. By using this device, the problems that the traditional high-efficiency plastic particle hot melting device cannot improve the working efficiency of the device by reducing the heat generated by itself, and the harmful gases generated by the traditional high-efficiency plastic particle hot melting device are discharged, and at the same time, the problem that the harmful gases discharged excessively by the device cause environmental pollution and endanger the physical health of the staff are solved.

[0004] To sum up, the above patent feeds plastic particles by setting a receiver. However, since its feeding position is fixed, when feeding, the plastic particles will be concentrated and piled up at one position inside the hot melting machine. This will cause the central area of the plastic particles piled up inside to be unevenly heated, and then the hot melting speed will become low, affecting the operation efficiency. Secondly, since the flue gas temperature of the plastic particles is relatively high during the hot melting process, although the above patent can filter and purify the flue gas, it cannot cool the flue gas, which will cause high-temperature gas to be discharged, affecting the atmospheric temperature and the environment. Content of the Utility Model

[0005] The purpose of the utility model is to provide a hot melting device for modified plastic processing to solve the problems in the above background technique that the feeding position of the above patent is fixed, so when feeding, the plastic particles will be concentrated and piled up at one position inside the hot melting machine, which will cause the central area of the plastic particles piled up inside to be unevenly heated, and secondly, the above patent cannot cool the flue gas, which will cause high-temperature gas to be discharged.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A hot melting device for modified plastic processing, including a melting tank,

[0007] Above the melting tank, a feeding tank is fixed by a fixing frame, and a discharging pipe is fixed at the bottom of the feeding tank. A melting cavity is formed inside the melting tank, and a rotating cylinder is arranged through the top of the melting cavity by means of a bearing. A support is fixed inside the rotating cylinder, and a vertical rod is fixed at the bottom of the support. A dispersion plate is sleeved above the vertical rod, and stirring rods are fixed at both ends of the bottom of the vertical rod.

[0008] A clogging prevention mechanism is arranged above the support.

[0009] A driving mechanism is arranged on the outer side of the melting tank, and the driving mechanism is used to drive the rotating cylinder to rotate.

[0010] A flue gas purification mechanism is further arranged on the top of the melting tank.

[0011] In the above technical solution, plastic particles can be placed into the feeding tank. After that, the plastic particles will enter the rotating cylinder from the discharging pipe and finally fall onto the dispersion plate located inside the melting tank. The driving mechanism drives the rotating cylinder, the vertical rod, and the dispersion plate to rotate. In this way, the plastic particles on the dispersion plate can be thrown outwards by centrifugal force, enabling the plastic particles to be evenly dispersed into the melting tank, thus avoiding the situation that plastic particles accumulate and are difficult to melt, and greatly improving the melting efficiency of the plastic particles.

[0012] Preferably, the clogging prevention mechanism includes a rotating rod, the rotating rod is vertically installed on the top of the support, and a screw blade is fixed on the rotating rod. The top of the screw blade is located inside the discharging pipe.

[0013] In the above technical solution, when the rotating cylinder rotates to drive the dispersion plate to rotate and throw materials, it will simultaneously drive the support, the rotating rod, and the screw blade to rotate. The screw blade will stir the plastic particles inside the discharging pipe, thereby avoiding the situation that plastic particles accumulate and form a hard block and cannot be discharged, and improving its functionality.

[0014] Preferably, the driving mechanism includes a motor, the motor is fixed on the side of the melting tank, and a pulley is arranged at the output end of the motor. The pulley is connected to the rotating cylinder through a belt.

[0015] In the above technical solution, by driving the pulley to rotate through the motor, the pulley can drive the rotating cylinder to rotate through the belt, so as to drive the support, the vertical rod, and the dispersion plate to rotate.

[0016] Preferably, the flue gas purification mechanism includes a purification tank. The purification tank is communicated with the melting cavity through an exhaust pipe, and an exhaust port is opened at the bottom of the end of the exhaust pipe passing through the inside of the purification tank. A spray pipe is further fixed inside the purification tank, and a filter module is arranged on the top of the purification tank.

[0017] In the above technical solution, when melting plastic particles, high-temperature gas will enter the purification box through this exhaust pipe, and the spray pipe located above the exhaust pipe can spray water mist downward, so that it can cool down and remove dust from the upward flowing high-temperature flue gas, avoiding the impact of the discharged high-temperature flue gas on the room temperature environment, and the cooled flue gas will be discharged after being filtered by this filter module.

[0018] Preferably, the inner bottom of the purification box is a water storage tank, and a delivery pump is installed in the water storage tank. The delivery pump is connected to the spray pipe through a delivery pipe.

[0019] In the above technical solution, through this delivery pump, the water in the water storage tank can be delivered to the spray pipe, so that the spray pipe can spray water mist downward to cool the flue gas, and the sprayed water mist will fall back into the water storage tank again to achieve the purpose of recycling.

[0020] Preferably, a flue gas discharge port is opened at the top of the purification box, and the filter module is installed in the flue gas discharge port through bolts.

[0021] In the above technical solution, the flue gas will be discharged through this flue gas discharge port after cooling, and the filter module inside it will filter the discharged flue gas to achieve the purpose of purification.

[0022] Compared with the prior art, the beneficial effects of the present utility model are: this hot melt device for modified plastic processing

[0023] (1) During use, plastic particles can be placed into the feeding box, and then the plastic particles will enter the rotating cylinder from the discharge pipe and finally fall onto the dispersion disk located inside the melting box. The rotating cylinder, vertical rod and dispersion disk are driven to rotate by the driving mechanism, so that the plastic particles on the dispersion disk can be thrown outwards by centrifugal force, enabling the plastic particles to be evenly dispersed into the melting box, thus avoiding the difficulty of melting caused by the accumulation of plastic particles and greatly improving the melting efficiency of plastic particles;

[0024] (2) When melting plastic particles, high-temperature gas will enter the purification box through this exhaust pipe, and the spray pipe located above the exhaust pipe can spray water mist downward, so that it can cool down and remove dust from the upward flowing high-temperature flue gas, avoiding the impact of the discharged high-temperature flue gas on the room temperature environment, and the cooled flue gas will be discharged after being filtered by this filter module. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a front view structural schematic diagram of the present utility model;

[0026] Figure 2 is a sectional structural schematic diagram of the melting box and purification box of the present utility model;

[0027] Figure 3This is a schematic cross-sectional view of the rotary drum structure of the present utility model.

[0028] In the figure: 1, melting tank; 2, feeding tank; 3, discharge pipe; 4, rotary drum; 5, support; 6, vertical rod; 7, dispersion disc; 8, stirring rod; 9, anti-blocking mechanism, 901, rotating rod, 902, auger blade; 10, driving mechanism, 1001, motor, 1002, pulley; 11, flue gas purification mechanism, 1101, purification tank, 1102, exhaust pipe, 1103, spray pipe, 1104, filter module. Specific embodiments

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a hot melting device for modified plastic processing, as Figure 1 , Figure 2 and Figure 3 shown, a feeding tank 2 is fixed above the melting tank 1 through a fixing frame, and a discharge pipe 3 is fixed at the bottom of the feeding tank 2. A melting cavity is provided inside the melting tank 1, and a rotary drum 4 is arranged through a bearing at the top of the melting cavity. A support 5 is fixed inside the rotary drum 4, and a vertical rod 6 is fixed at the bottom of the support 5. A dispersion disc 7 is sleeved above the vertical rod 6, and stirring rods 8 are fixed at both ends of the bottom of the vertical rod 6;

[0031] An anti-blocking mechanism 9 is arranged above the support 5;

[0032] A driving mechanism 10 is arranged outside the melting tank 1, and the driving mechanism 10 is used to drive the rotary drum 4 to rotate;

[0033] A flue gas purification mechanism 11 is further arranged at the top of the melting tank 1.

[0034] As Figure 2 and Figure 3 shown, the anti-blocking mechanism 9 includes a rotating rod 901, the rotating rod 901 is vertically installed at the top of the support 5, and an auger blade 902 is fixed on the rotating rod 901. The top of the auger blade 902 is located inside the discharge pipe 3.

[0035] As Figure 1As shown, the driving mechanism 10 includes a motor 1001, which is fixed to the side of the melting tank 1, and a pulley 1002 is provided at the output end of the motor 1001. The pulley 1002 is connected to the rotating drum 4 through a belt.

[0036] As Figure 2 As shown, the flue gas purification mechanism 11 includes a purification tank 1101. The purification tank 1101 is communicated with the melting cavity through a smoke exhaust pipe 1102. A smoke exhaust port is opened at the bottom of the end of the smoke exhaust pipe 1102 passing through the inside of the purification tank 1101. A spray pipe 1103 is also fixed inside the purification tank 1101, and a filter module 1104 is provided at the top of the purification tank 1101.

[0037] The inner bottom of the purification tank 1101 is a water storage tank, and a delivery pump is installed in the water storage tank. The delivery pump is connected to the spray pipe 1103 through a delivery pipe.

[0038] A flue gas discharge port is opened at the top of the purification tank 1101, and the filter module 1104 is installed in the flue gas discharge port through bolts.

[0039] Working principle: During use, first pour the materials into the feeding box 2. The plastic particles will fall from the discharge pipe 3 into the rotating drum 4, and then the plastic particles will drop onto the dispersion disc 7. At this time, the motor 1001 can be turned on to drive the pulley 1002 to rotate, so that the pulley 1002 drives the rotating drum 4 to rotate through the belt. The rotating drum 4 will drive the bracket 5, the vertical rod 6, the dispersion disc 7 and the stirring rod 8 to rotate. The dispersion disc 7 will evenly throw the plastic particles into the feeding box 2, and the stirring rod 8 can stir the inside of the feeding box 2 to improve the melting efficiency. Then, the heater inside the melting tank 1 can be turned on to perform the melting operation on the plastic particles. During the melting operation, the high-temperature gas will enter the purification tank 1101 through the smoke exhaust pipe 1102, and the spray pipe 1103 can spray water mist downward, so that the upward flowing high-temperature flue gas can be cooled and dedusted, avoiding the impact of the discharged high-temperature flue gas on the room temperature environment. The cooled flue gas will be discharged after being filtered by the filter module 1104.

[0040] This completes the whole operation, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0041] The orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and is a simplified description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the protection scope of the present invention.

[0042] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A hot melt device for processing modified plastics, comprising a melting box (1), characterized in that: A feed box (2) is fixed above the melting box (1) via a fixed frame, and a discharge pipe (3) is fixed at the bottom of the feed box (2); a melting chamber is provided inside the melting box (1), and a rotating drum (4) is provided at the top of the melting chamber via a bearing, a bracket (5) is fixed inside the rotating drum (4), and a vertical rod (6) is fixed at the bottom of the bracket (5), a dispersion disk (7) is sleeved above the vertical rod (6), and stirring rods (8) are fixed at both ends of the bottom of the vertical rod (6); An anti-blocking mechanism (9) is provided above the bracket (5); A driving mechanism (10) is arranged on the outside of the melting box (1), and the driving mechanism (10) is used to drive the rotating drum (4) to rotate; A fume purification mechanism (11) is also provided on the top of the melting box (1).

2. A hot melt device for processing modified plastics according to claim 1, characterized in that: The anti-blocking mechanism (9) comprises a rotating rod (901), which is vertically mounted on the top of the bracket (5), and an auger blade (902) is fixed on the rotating rod (901), and the top of the auger blade (902) is located inside the discharge pipe (3).

3. A hot melt device for processing modified plastics according to claim 1, characterized in that: The driving mechanism (10) comprises a motor (1001), the motor (1001) is fixed to the side of the melting box (1), and a pulley (1002) is provided at the output end of the motor (1001), and the pulley (1002) is connected to the rotating drum (4) via a belt.

4. A hot melt device for processing modified plastics according to claim 1, characterized in that: The fume purification mechanism (11) comprises a purification box (1101), the purification box (1101) is connected to the melting chamber via a smoke exhaust pipe (1102), and a smoke exhaust port is provided at the bottom of one end of the smoke exhaust pipe (1102) that passes through the interior of the purification box (1101), a spray pipe (1103) is also fixed inside the purification box (1101), and a filter module (1104) is provided on the top of the purification box (1101).

5. A hot melt device for processing modified plastics according to claim 4, characterized in that: The inner bottom of the purification box (1101) is a water storage tank, and a delivery pump is installed in the water storage tank. The delivery pump is connected to the spray pipe (1103) through a delivery pipe.

6. A hot melt device for processing modified plastics according to claim 4, characterized in that: The top of the purification box (1101) is provided with a smoke exhaust port, and the filter module (1104) is installed in the smoke exhaust port by means of bolts.

Citation Information

Patent Citations

  • High-efficiency plastic particle hot melting device

    CN219748604U