Novel cooling and spraying device for PVC (polyvinyl chloride) pipe shaping

By designing a new cooling spray device for PVC pipe production, the uniform cooling of PVC pipes is achieved by using circulation pumps and water spray pipes, the problem of uneven temperature of the outer and inner walls of PVC pipes during the cooling process is solved, and the molding quality and resource utilization are improved.

CN223045138UActive Publication Date: 2025-07-01GKBM XIANYANG PIPELINE TECH
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Patent Information

Application Number
CN202421718804.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-01
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the production process of PVC pipes, when cooling for PVC pipes with thicker wall thickness, the temperature of the outer wall may be lowered in advance, while the temperature of the inner wall fails to reach the specified temperature, which affects the molding quality.

Method used

A new cooling spraying device is designed to pump water into the hollow block through a circulation pump and spray it into the cooling tank through a water spray pipe to achieve uniform cooling of PVC pipes. At the same time, the combination of fan and spiral tube increases the cooling effect on the water source, and ensures cooling efficiency and equipment reliability through components such as rollers and filter plates.

Benefits of technology

This device can effectively ensure uniform cooling of the inner and outer walls of PVC pipes, improve molding quality, and improve resource utilization and reduce water source waste by recycling water sources.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223045138U_ABST
    Figure CN223045138U_ABST
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Abstract

The utility model discloses a novel cooling spray device for PVC pipe shaping, which comprises a base, a cooling box is fixedly mounted at the top of the base, a cooling tank is fixedly connected to the inner cavity of the cooling box and located at one end of a feeding side, and a hollow block is fixedly mounted above the cooling tank and located on the inner wall surface of the cooling box. The cooling tank is internally provided with a hollow block, one side of the hollow block is communicated with a plurality of groups of water spraying pipes, the water outlet ends of the water spraying pipes point to an inner cavity of the cooling tank, and the surface of the hollow block is communicated with a water supply assembly. According to the PVC pipe cooling device, PVC is primarily cooled by a water source flowing to the outside, so that the surface of the PVC pipe is hardened and shaped, then the PVC pipe is further cooled by water sprayed by the water spraying pipe, and in the process that the PVC pipe moves towards the discharging end, the water source flowing to the inner cavity of the cooling box takes away residual heat in the PVC pipe, so that the cooling effect on the PVC pipe is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe production equipment, in particular to a novel cooling spray device for PVC pipe sizing. Background Technique

[0002] PVC pipes are extruded by hot pressing after being mixed with polyvinyl chloride resin, stabilizers, lubricants, etc. They are the earliest plastic pipes to be developed and applied. The main component is polyvinyl chloride, which is brightly colored, corrosion-resistant, and durable. Plasticizers and anti-aging agents are added during the manufacturing process to enhance its heat resistance, toughness, ductility, etc., and it has a wide range of applications.

[0003] According to the Chinese patent with the publication number CN216578824U, a novel spray cooling box for PVC pipe production is disclosed, which includes a bottom plate, a spray box main body, a circulation mechanism arranged on the bottom plate, and a filtering mechanism inside the spray box main body; the circulation mechanism includes a circulation pump, a circulation conduit, a circulation delivery pipe, a water tank, and a water injection component arranged at one end of the circulation delivery pipe; the circulation conduit penetrates through one side surface of the spray box main body and is connected to the water inlet end of the circulation pump at one end; the filtering mechanism includes a filtering plate and a pulling plate; through the operation of the circulation pump, the water below the filtering plate is exported by using the circulation conduit and introduced into the water tank through the circulation delivery pipe to recycle the spray water for convenient subsequent reuse, improving the utilization rate of resources. At the same time, some stains on the PVC pipe washed off by the spray water are filtered by the filtering plate, and the filtering plate is pulled out and cleaned by the pulling plate to avoid blockage at the water outlet, facilitating the use of personnel, and thus improving the working efficiency and use convenience of the equipment.

[0004] The above-mentioned novel spray cooling box for PVC pipe production has some problems in use. When cooling by the method of fixed-point spraying, when cooling PVC pipes with relatively thick wall thickness, it is very likely that the outer wall temperature of the PVC pipe has decreased, but the inner wall of the pipe has not yet decreased to the specified temperature, thus affecting the forming quality of the PVC pipe. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a novel cooling spray device for PVC pipe sizing, so as to solve the problem that when cooling PVC pipes with relatively thick wall thickness, it is very likely that the outer wall temperature of the PVC pipe has decreased, but the inner wall of the pipe has not yet decreased to the specified temperature as mentioned in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel cooling spray device for PVC pipe sizing, comprising a base, a cooling box is fixedly installed on the top of the base, a cooling tank is fixedly connected to the inner cavity of the cooling box and at one end on the feeding side, a hollow block is fixedly installed above the cooling tank and on the inner wall surface of the cooling box, several groups of spray pipes are communicated on one side of the hollow block, the water outlet ends of the spray pipes point to the inner cavity of the cooling tank, and a water supply assembly is communicated on the surface of the hollow block;

[0008] The water supply assembly includes a circulation pump, the circulation pump is fixedly installed on the top of the base and on one side of the cooling box, the water inlet end of the circulation pump is communicated with a water suction pipe, the other end of the water suction pipe is communicated with the inner cavity of the cooling box, the water outlet end of the circulation pump is communicated with a delivery pipe, and the other end of the delivery pipe is connected to the inner cavity of the hollow block.

[0009] Preferably, a housing is inlaid on the top of the cooling box, a spiral pipe is arranged in the inner cavity of the housing, the water inlet end of the spiral pipe is connected to the water outlet end of the delivery pipe, and the water outlet end of the spiral pipe is connected to the inner cavity of the hollow block.

[0010] Preferably, several groups of fans are inlaid on the top surface of the housing, and the air outlet ends of the fans are located in the inner cavity of the housing and blow air into the inner cavity of the cooling box.

[0011] Preferably, a plurality of rollers for supporting the PVC pipes to be cooled and sized are rotatably connected to the inner wall of the cooling tank.

[0012] Preferably, a filter plate is fixedly connected inside the cooling box, and the filter plate is located between the water inlet end of the water suction pipe and the cooling tank.

[0013] Preferably, a water receiving tray is fixedly connected to the surface of the cooling box and below the feeding end, a conduit is communicated with the inner cavity of the water receiving tray, and the other end of the conduit is connected to the inner cavity of the cooling box.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. Through the setting of the water supply assembly, the water source in the cooling box is pumped by the circulation pump to the inner cavity of the hollow block and sprayed into the cooling tank through the spray pipes. The PVC pipe is initially cooled by the flowing external water source, so that its surface is hardened and sized. Subsequently, the water sprayed by the spray pipes further cools the PVC pipe. And during the process of the PVC pipe moving towards the discharging end, the water source flowing into the inner cavity of the cooling box takes away the residual heat in the PVC pipe, thereby ensuring the cooling effect on the PVC pipe and guaranteeing the forming quality of the PVC pipe.

[0016] 2. By setting up the fan and the spiral pipe, the present utility model dries the water stains on the surface of the PVC pipe, cools the water source inside the spiral pipe, and the time for the water source to flow out from the spiral pipe is more than that of a straight pipe, thereby increasing the time for the fan to cool the water source inside the spiral pipe, and further improving the cooling effect on the water source. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural view of a new cooling and spraying device for PVC pipe shaping of the present utility model;

[0018] Figure 2 is a schematic structural view of another perspective of the new cooling and spraying device for PVC pipe shaping of the present utility model;

[0019] Figure 3 is a schematic sectional view of the new cooling and spraying device for PVC pipe shaping of the present utility model;

[0020] Figure 4 is a schematic structural view of the cooling tank of the present utility model.

[0021] In the figure: 100, cooling box; 101, circulation pump; 102, housing; 103, fan; 104, delivery pipe; 105, base; 106, cooling tank; 107, water spray pipe; 108, hollow block; 109, spiral pipe; 110, filter plate; 111, roller; 112, water suction pipe; 200, water receiving tray; 201, conduit. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , this embodiment provides a new cooling and spraying device for PVC pipe shaping, including a base 105. A cooling box 100 is fixedly installed on the top of the base 105. A cooling tank 106 is fixedly connected to one end of the inner cavity of the cooling box 100 and located on the feeding side. A hollow block 108 is fixedly installed above the cooling tank 106 and on the inner wall surface of the cooling box 100. A plurality of groups of water spray pipes 107 are communicated with one side of the hollow block 108. The water outlet ends of the water spray pipes 107 point to the inner cavity of the cooling tank 106. A water supply assembly is communicated with the surface of the hollow block 108;

[0024] Among them, through holes for passing through the PVC pipes to be cooled and shaped are formed in both side walls of the cooling box 100 corresponding to the two ends of the cooling tank 106.

[0025] Among them, the water supply assembly includes a circulation pump 101. The circulation pump 101 is fixedly installed on the top of the base 105 and is located on one side of the cooling box 100. The water inlet end of the circulation pump 101 is communicated with a water suction pipe 112. The other end of the water suction pipe 112 is communicated with the inner cavity of the cooling box 100. The water outlet end of the circulation pump 101 is communicated with a delivery pipe 104. The other end of the delivery pipe 104 is connected to the inner cavity of the hollow block 108. Through the setting of the water supply assembly, the water source in the cooling box 100 is pumped by the circulation pump 101 into the inner cavity of the hollow block 108, and is sprayed into the cooling tank 106 through the water spray pipe 107. The PVC pipe is initially cooled by the water source flowing to the outside, so that the surface thereof is hardened and shaped. Subsequently, the water sprayed by the water spray pipe 107 further cools the PVC pipe. And during the process that the PVC pipe moves towards the discharge end, the water source flowing into the inner cavity of the cooling box 100 takes away the residual heat in the PVC pipe, thereby ensuring the cooling effect on the PVC pipe.

[0026] Furthermore, a housing 102 is embedded in the top of the cooling box 100. A spiral pipe 109 is arranged in the inner cavity of the housing 102. The water inlet end of the spiral pipe 109 is communicated with the water outlet end of the delivery pipe 104. The water outlet end of the spiral pipe 109 is communicated with the inner cavity of the hollow block 108. A plurality of groups of fans 103 are embedded in the top surface of the housing 102. The air outlet ends of the fans 103 are located in the inner cavity of the housing 102 and blow air towards the inner cavity of the cooling box 100. Through the setting of the fans 103 and the spiral pipe 109, the water stains on the surface of the PVC pipe are dried, and the water source in the spiral pipe 109 is cooled. And the time for the water source to flow out of the spiral pipe 109 is more than that of a straight pipe, thereby increasing the time for the fans 103 to cool the water source in the spiral pipe 109, and thus improving the cooling effect on the water source.

[0027] Preferably, a plurality of groups of rollers 111 for supporting the PVC pipes to be cooled and shaped are rotatably connected to the inner wall of the cooling tank 106, which facilitates the movement of the PVC pipe towards the discharge end and prevents the PVC pipe from rubbing against the cooling tank 106.

[0028] It should be noted that a filter plate 110 is fixedly connected inside the cooling box 100. The filter plate 110 is located between the water inlet end of the water suction pipe 112 and the cooling tank 106 to filter the water source and prevent impurities from being sucked into the circulation pump 101.

[0029] Further, a water receiving tray 200 is fixedly connected to the surface of the cooling box 100 and below the feeding end. The inner cavity of the water receiving tray 200 is communicated with a conduit 201, and the other end of the conduit 201 is connected to the inner cavity of the cooling box 100. The water source flowing out of the cooling tank 106 first flows into the water receiving tray 200 and then flows into the inner cavity of the cooling box 100 through the conduit 201, collecting and guiding the water source flowing out of the cooling tank 106, thus saving water and preventing waste.

[0030] Working principle;

[0031] First, an appropriate amount of water source is injected into the cooling box 100. Subsequently, the circulation pump 101 is started. The water source in the cooling box 100 enters the hollow block 108 through the water suction pipe 112 and the spiral pipe 109, and is guided by the water spray pipe 107 and sprayed into the inner cavity of the cooling tank 106. The sprayed water flows to both sides of the cooling tank 106 through the cooling tank 106. The water source flowing to the outside of the cooling tank 106 first flows into the water receiving tray 200 and then flows back into the water tank through the conduit 201. Subsequently, the fan 103 is started. Then, through the pipeline traction device, the PVC pipeline is passed through the through-port at the feeding end of the cooling box 100 to the through-port at the discharging end. The PVC pipeline is first preliminarily cooled by the water source flowing from the cooling box 100 to the water receiving tray 200. Subsequently, the water source sprayed by the water spray pipe 107 further cools the PVC pipe. And during the process of the PVC pipe moving towards the discharging end, the water source flowing into the inner cavity of the cooling box 100 takes away the residual heat in the PVC pipe. And the fan 103 dries the water stains on the surface of the PVC pipe. And during the process of drying the PVC pipe, the water source in the spiral pipe 109 that conveys water to the hollow block 108 is further cooled, thus preventing the water source temperature in the cooling box 100 from being too high and affecting the cooling speed of the PVC pipeline.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of cooling spray device for shaping PVC pipes, characterized in that: The invention comprises a base (105), a cooling box (100) is fixedly installed on the top of the base (105), a cooling trough (106) is fixedly connected to the inner cavity of the cooling box (100) and one end located on the feeding side, a hollow block (108) is fixedly installed above the cooling trough (106) and on the inner wall surface of the cooling box (100), one side of the hollow block (108) is connected to a plurality of groups of water spray pipes (107), the water outlet end of the water spray pipe (107) points to the inner cavity of the cooling trough (106), and the surface of the hollow block (108) is connected to a water supply component; The water supply assembly comprises a circulation pump (101), the circulation pump (101) is fixedly mounted on the top of the base (105) and is located on one side of the cooling box (100), the water inlet end of the circulation pump (101) is connected to a water pumping pipe (112), the other end of the water pumping pipe (112) is connected to the inner cavity of the cooling box (100), the water outlet end of the circulation pump (101) is connected to a delivery pipe (104), the other end of the delivery pipe (104) is connected to the inner cavity of the hollow block (108); Openings for passing the PVC pipe to be cooled and shaped are provided on the two side walls of the cooling box (100) at the two ends corresponding to the cooling groove (106).

2. A novel cooling spray device for shaping PVC pipes according to claim 1, characterized in that; A shell (102) is embedded on the top of the cooling box (100), and a spiral tube (109) is provided in the inner cavity of the shell (102), the water inlet end of the spiral tube (109) is connected to the water outlet end of the delivery pipe (104), and the water outlet end of the spiral tube (109) is connected to the inner cavity of the hollow block (108).

3. A novel cooling spray device for shaping PVC pipes according to claim 2, characterized in that: A plurality of groups of fans (103) are inlaid on the top surface of the shell (102); the air outlet ends of the fans (103) are located in the inner cavity of the shell (102) and blow air toward the inner cavity of the cooling box (100).

4. A novel cooling spray device for shaping PVC pipes according to claim 1, characterized in that: A plurality of groups of rollers (111) for supporting the PVC pipe to be cooled and shaped are rotatably connected to the inner wall of the cooling trough (106).

5. A new type of cooling spray device for shaping PVC pipes according to claim 4, characterized in that: A filter plate (110) is fixedly connected to the interior of the cooling box (100), and the filter plate (110) is located between the water inlet end of the water pumping pipe (112) and the cooling tank (106).

6. A novel cooling spray device for shaping PVC pipes according to claims 1-5, characterized in that: A water tray (200) is fixedly connected to the surface of the cooling box (100) and located below the feed end, the inner cavity of the water tray (200) is connected to a conduit (201), and the other end of the conduit (201) is connected to the inner cavity of the cooling box (100).

Citation Information

Patent Citations

  • Novel spraying type cooling box for PVC pipe production

    CN216578824U