Pipeline shaping device
By designing the movable bracket and positioning wheel structure in the pipeline setting device, the problem of the pipe shift during the transportation process is solved, the effective limit of the pipe and the flatness of the cut are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202422177583.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the transportation process, the existing pipeline shaping device causes the pipeline to shift due to the length of the pipeline, and the conveyor belt on the positioning frame cannot be effectively limited, resulting in uneven cutouts and affecting product quality.
A pipeline shaping device is designed, including a movable bracket and a positioning wheel structure. A conveyor belt is provided on the movable bracket. The positioning wheel structure consists of a fixed column, a limiting wheel seat, a limiting wheel and a positioning column to limit the pipe and prevent deviation.
The pipe is limited through the positioning wheel structure to ensure that the pipe will not be offset during transportation, improve the cutting quality, and ensure the flatness of the pipe cutouts and product quality.
Smart Images

Figure CN223045141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe processing, in particular to a pipe sizing device. Background Technique
[0002] Plastic raw materials are added into an extruder through a hopper. After the screw is preheated, the plastic raw materials enter the barrel under the action of gravity or a feeding screw. Under the thrust and shearing action of the screw, the plastic gradually softens and melts, forming a continuous and uniform material flow. The completely plasticized and melted plastic is pushed into the head. Through the head and the die, the molten plastic is extruded into the required pipe.
[0003] The extruded pipe is discharged outwards through the die outlet. During the discharging process, a conveyor is used to convey the pipe, and then a cutter is used to complete the cutting of the pipe. Most conveyors of common pipe sizing devices are belt structures. The belt structure includes two positioning frames and two conveyor belts. One positioning frame is arranged above the die outlet, and the other positioning frame is arranged below the die outlet. The pipe passes through the middle, and the conveyor belts of the positioning frames send the pipe outwards. However, during the conveying process, due to the length of the pipe, the pipe will shift during conveying, and the conveyor belts on the positioning frames cannot effectively limit the pipe, resulting in uneven pipe cut during cutting and affecting the product quality. Content of the Utility Model
[0004] In view of the above problems, the utility model provides a pipe sizing device to solve the disadvantages that in the current pipe sizing device, due to the length of the pipe, the pipe will shift during conveying, and the conveyor belts on the positioning frames cannot effectively limit the pipe, resulting in uneven pipe cut during cutting and affecting the product quality.
[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A pipe sizing device includes an extruder, a cooling box, a pipe conveyor and a cutting machine. The cooling box is placed between the extruder and the pipe conveyor, and the pipe conveyor is placed between the cutting machine and the cooling box. The extruder is provided with a hopper and an outlet, and the outlet is communicated with the cooling box;
[0006] The pipe conveyor includes a machine table. Two fixed piles are arranged at the upper end of the machine table. Two movable brackets are arranged between the two fixed piles. The two movable brackets are arranged up and down and are slidably connected to the fixed piles. Conveyor belts are arranged on the sides of the two movable brackets close to each other;
[0007] Lifting mechanisms for adjusting the height of the movable brackets are arranged on the fixed piles. Positioning wheel structures for restricting the deviation of the pipe are arranged at both ends of the movable brackets, and the positioning wheel structures are detachably connected to the movable brackets.
[0008] A further improvement lies in that: the positioning wheel structure includes four fixed columns fixedly connected to both ends of the movable bracket. On the side of the fixed column facing the pipeline, there is a limit wheel seat. A limit wheel is arranged on the limit wheel seat, and the limit wheel is rotatably connected to the limit wheel seat. A positioning column is arranged at the upper end of the limit wheel seat, and the positioning column is fixedly connected to the limit wheel seat. The positioning column is detachably connected to the fixed column.
[0009] A further improvement lies in that: a slot allowing the positioning column to penetrate therein is opened on the fixed column, and the slot is slidably connected to the positioning column. A bolt connecting member for fixing the fixed column and the positioning column is arranged outside the fixed column.
[0010] A further improvement lies in that: the bolt connecting member includes a fixing bolt, and the fixing bolt is threadedly connected to one end of the fixed column away from the movable bracket. The fixing bolt penetrates into the slot. A plurality of positioning holes threadedly cooperating with the fixing bolt are opened on the outer side of the positioning column, and the positioning holes are uniformly arranged along the length direction of the positioning column.
[0011] A further improvement lies in that: the lifting mechanism includes a chute, which is opened on the side of the fixed pile close to the movable bracket. A double-headed screw rod and two mating blocks are arranged in the chute. The mating blocks are slidably connected to the chute, and the double-headed screw rod is rotatably connected to the chute. The mating blocks are sleeved outside the double-headed screw rod, and the double-headed screw rod is threadedly connected to the mating blocks. A motor is arranged at the upper end of the fixed pile, and the output end of the motor is fixedly connected to the double-headed screw rod. The mating blocks are fixedly connected to the movable bracket.
[0012] A further improvement lies in that: the two mating blocks are respectively sleeved at both ends of the double-headed screw rod, and two sets of threads, one positive and one negative, are opened on the outer side of the double-headed screw rod, and the two sets of threads are respectively threadedly connected to the two mating blocks.
[0013] A further improvement lies in that: pulley seats are arranged at the bottoms of the extruder, the machine table, the pipeline conveyor, and the slitter. The pulley seats are fixedly connected to the corners at the bottom of the machine table, and pulleys are arranged on the pulley seats.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The cooled and shaped pipeline is discharged through the outlet of the cooling box for slitting. The conveyor belt on the movable bracket sends the pipeline outwards. The positioning wheel structures arranged at both ends of the movable bracket will limit the pipeline, so that the pipeline will not shift during transportation, improving the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is the structural diagram of the extruder in the present utility model.
[0018] Figure 2 It is the structural diagram of the machine table in the present utility model.
[0019] Figure 3 It is the structural diagram of the movable bracket in the present utility model.
[0020] Figure 4 It is the structural diagram of the fixed column in the present utility model.
[0021] Figure 5 It is the structural diagram of the fixed pile in the present utility model.
[0022] Among them: 1. Extruder; 2. Hopper; 3. Discharge port; 4. Cooling box; 5. Pipe conveyor; 6. Slitter; 7. Machine table; 8. Fixed pile; 9. Movable bracket; 10. Conveyor belt; 11. Motor; 12. Fixed column; 13. Limiting wheel; 14. Limiting wheel seat; 15. Positioning column; 16. Positioning hole; 17. Fixed bolt; 18. Chute; 19. Double-headed screw; 20. Fitting block. Specific implementation manners
[0023] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.
[0024] According to Figure 1 、 2 As shown in 3, 4, 5, a pipe shaping device is proposed in this embodiment, which includes an extruder 1, a cooling box 4, a pipe conveyor 5 and a slitter 6. The cooling box 4 is placed between the extruder 1 and the pipe conveyor 5, and the pipe conveyor 5 is placed between the slitter 6 and the cooling box 4. A hopper 2 and a discharge port 3 are provided on the extruder 1, and the discharge port 3 is communicated with the cooling box 4;
[0025] Plastic raw materials are added into the extruder 1 through the hopper 2. After being heated, the plastic gradually softens and melts under the thrust and shearing action of the screw in the extruder 1, forming a continuous and uniform material flow. The completely plasticized and melted plastic is pushed into the discharge port 3. It enters the cooling box 4 through the discharge port 3, and the molten plastic is extruded into the required tubular shape and cooled.
[0026] The pipeline conveyor 5 includes a machine platform 7. At the upper end of the machine platform 7, there are two fixed piles 8. Between the two fixed piles 8, there are two movable brackets 9. The two movable brackets 9 are arranged vertically and are slidably connected to the fixed piles 8. On the side where the two movable brackets 9 are close to each other, there is a conveyor belt 10.
[0027] The cooled and shaped pipeline is discharged from the outlet of the cooling box 4 and passes between the two movable brackets 9. The conveyor belt 10 on the movable brackets 9 sends the pipeline outwards, and the cutting machine 6 cuts the pipeline.
[0028] On the fixed pile 8, there is a lifting mechanism for adjusting the height of the movable bracket 9. At both ends of the movable bracket 9, there is a positioning wheel structure for restricting the offset of the pipeline. The positioning wheel structure is detachably connected to the movable bracket 9.
[0029] The lifting mechanism is used to adjust the height between the two movable brackets 9 to ensure that the conveyor belt 10 on the movable brackets 9 is in close contact with the pipeline. In addition to playing a role in conveying the pipeline, the positioning wheel structure arranged at both ends of the movable bracket 9 will limit the pipeline, so that the pipeline will not shift during transportation, improving the cutting quality.
[0030] Regarding the positioning wheel structure:
[0031] The positioning wheel structure includes four fixed columns 12 fixedly connected to both ends of the movable bracket 9. On the side of the fixed column 12 facing the pipeline, there is a limit wheel seat 14. On the limit wheel seat 14, there is a limit wheel 13. The limit wheel 13 is rotatably connected to the limit wheel seat 14. At the upper end of the limit wheel seat 14, there is a positioning column 15. The positioning column 15 is fixedly connected to the limit wheel seat 14, and the positioning column 15 is detachably connected to the fixed column 12.
[0032] The cooled and shaped pipeline is discharged from the outlet of the cooling box 4. The fixed columns 12 are fixed at the left and right ends of the movable bracket 9. The pipeline passing between the two movable brackets 9 will pass between the respective limit wheel seats 14. Each limit wheel 13 surrounds the pipeline. While not restricting the forward delivery of the pipeline, by guiding the pipeline, it avoids the pipeline from shifting during discharging.
[0033] Specifically, the fixed column 12 is provided with a slot allowing the positioning column 15 to penetrate into it. The slot is slidably connected to the positioning column 15. On the outside of the fixed column 12, there is a bolt connecting piece for fixing the fixed column 12 and the positioning column 15. The limit wheel seat 14 is fixed to the fixed column 12 in a plug-and-play manner. When removing the limit wheel seat 14 from the fixed column 12 for replacement, the fixing of the positioning column 15 by the bolt connecting piece can be released.
[0034] It is further worth noting that the bolt connection member includes a fixing bolt 17, which is threadedly connected to one end of the fixing column 12 away from the movable bracket 9. The fixing bolt 17 penetrates into the slot. A plurality of positioning holes 16 that are threadedly engaged with the fixing bolt 17 are formed on the outer side of the positioning column 15, and the positioning holes 16 are evenly arranged along the length direction of the positioning column 15. Rotate the fixing bolt 17 to screw the fixing bolt 17 out of the positioning hole 16, and the positioning column 15 can slide normally along the slot to adjust the fixed position of the positioning column 15, so that the limiting wheel 13 remains in close contact with the outer wall of the pipeline.
[0035] Regarding the lifting mechanism:
[0036] The lifting mechanism includes a chute 18, which is formed on one side of the fixing pile 8 close to the movable bracket 9. A double-headed screw 19 and two mating blocks 20 are arranged in the chute 18. The mating blocks 20 are slidably connected to the chute 18, the double-headed screw 19 is rotatably connected to the chute 18, the mating blocks 20 are sleeved on the outer side of the double-headed screw 19, and the double-headed screw 19 is threadedly connected to the mating blocks 20. An electric motor 11 is provided at the upper end of the fixing pile 8, and the output end of the electric motor 11 is fixedly connected to the double-headed screw 19. The mating blocks 20 are fixedly connected to the movable bracket 9. The electric motor 11 drives the double-headed screw 19 to rotate. During the rotation of the double-headed screw 19, it cooperates with the mating blocks 20 and moves along the rod body of the double-headed screw 19. Since the mating blocks 20 are fixed to the movable bracket 9, when the mating blocks 20 move, the movable bracket 9 will also drive the conveyor belt 10 to move together, so that the conveyor belt 10 is in close contact with the pipeline.
[0037] It is further worth noting that the two mating blocks 20 are respectively sleeved on both ends of the double-headed screw 19, and two sets of positive and negative threads are formed on the outer side of the double-headed screw 19, and the two sets of threads are respectively threadedly connected to the two mating blocks 20. Since the thread directions on the outer side of the double-headed screw 19 are opposite, when the double-headed screw 19 rotates, the two mating blocks 20 sleeved on the outer side of the double-headed screw 19 will move in opposite directions along the rod body of the double-headed screw 19.
[0038] To facilitate the transfer of the pipeline shaping device by the operator, pulley seats are provided at the bottoms of the extruder 1, the machine platform 7, the pipeline conveyor 5, and the slitter 6. The pulley seats are fixedly connected to the corners at the bottom of the machine platform 7, and pulleys are provided on the pulley seats. The pulleys at the bottoms of the extruder 1, the machine platform 7, the pipeline conveyor 5, and the slitter 6 support the extruder 1, the machine platform 7, the pipeline conveyor 5, and the slitter 6 to move on a smooth ground to adjust the setting position of the device.
[0039] The working principle of this application:
[0040] The plastic raw material is added into the extruder 1 through the hopper 2. After being heated, the plastic gradually softens and melts under the thrust and shearing action of the screw in the extruder 1, forming a continuous and uniform material flow. The completely plasticized and melted plastic is pushed into the discharge port 3. It enters the cooling box 4 through the discharge port 3, and the molten plastic is extruded into the required tubular shape and cooled. The cooled and shaped pipe is discharged from the outlet of the cooling box 4 and passes between two movable brackets 9. The conveyor belt 10 on the movable brackets 9 sends the pipe outwards, and the cutting machine 6 cuts the pipe. The lifting mechanism is used to adjust the height between the two movable brackets 9 to ensure that the conveyor belt 10 on the movable brackets 9 is in close contact with the pipe. In addition to playing a role in conveying the pipe, the positioning wheel structure arranged at both ends of the movable bracket 9 limits the pipe, so that the pipe will not shift during transportation, improving the cutting quality.
[0041] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation to the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0042] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A pipe shaping device, comprising an extruder (1), a cooling box (4), a pipe conveyor (5) and a slitting machine (6), characterized in that: The cooling box (4) is placed between the extruder (1) and the pipeline conveyor (5), and the pipeline conveyor (5) is placed between the slitting machine (6) and the cooling box (4). The extruder (1) is provided with a hopper (2) and a discharge port (3), and the discharge port (3) is connected to the cooling box (4); The pipeline conveyor (5) comprises a machine platform (7), two fixed piles (8) are arranged at the upper end of the machine platform (7), two movable brackets (9) are arranged between the two fixed piles (8), the two movable brackets (9) are arranged up and down and are slidably connected to the fixed piles (8), and a conveyor belt (10) is arranged on one side of the two movable brackets (9) close to each other; The fixed pile (8) is provided with a lifting mechanism for adjusting the height of the movable bracket (9), and both ends of the movable bracket (9) are provided with positioning wheel structures for limiting pipeline deviation, and the positioning wheel structure is detachably connected to the movable bracket (9).
2. A pipeline shaping device according to claim 1, characterized in that: The positioning wheel structure comprises four fixing columns (12) fixedly connected to the two ends of the movable bracket (9); a limiting wheel seat (14) is provided on the side of the fixing column (12) facing the pipeline; a limiting wheel (13) is provided on the limiting wheel seat (14); the limiting wheel (13) is rotatably connected to the limiting wheel seat (14); a positioning column (15) is provided at the upper end of the limiting wheel seat (14); the positioning column (15) is fixedly connected to the limiting wheel seat (14); and the positioning column (15) is detachably connected to the fixing column (12).
3. A pipeline shaping device according to claim 2, characterized in that: The fixing column (12) is provided with a slot allowing the positioning column (15) to pass therethrough, the slot is slidably connected to the positioning column (15), and a bolt connector for fixing the fixing column (12) and the positioning column (15) is provided on the outside of the fixing column (12).
4. A pipeline shaping device according to claim 3, characterized in that: The bolt connector comprises a fixing bolt (17), wherein the fixing bolt (17) is threadedly connected to an end of the fixing column (12) away from the movable bracket (9), and the fixing bolt (17) is inserted into the slot. A plurality of positioning holes (16) threadedly matched with the fixing bolt (17) are provided on the outer side of the positioning column (15), and each of the positioning holes (16) is evenly arranged along the length direction of the positioning column (15).
5. A pipeline shaping device according to claim 1, characterized in that: The lifting mechanism comprises a slide groove (18), wherein the slide groove (18) is arranged on a side of the fixed pile (8) close to the movable bracket (9), and a double-headed screw (19) and two matching blocks (20) are arranged in the slide groove (18), wherein the matching blocks (20) are slidably connected to the slide groove (18), wherein the double-headed screw (19) is rotatably connected to the slide groove (18), wherein the matching blocks (20) are sleeved on the outside of the double-headed screw (19), wherein the double-headed screw (19) is threadedly connected to the matching blocks (20), and wherein a motor (11) is arranged at the upper end of the fixed pile (8), wherein an output end of the motor (11) is fixedly connected to the double-headed screw (19), and wherein the matching blocks (20) are fixedly connected to the movable bracket (9).
6. A pipeline shaping device according to claim 5, characterized in that: The two matching blocks (20) are respectively sleeved on the two ends of the double-headed screw (19); the double-headed screw (19) is provided with two positive and negative threads on the outside, and the two threads are respectively threadedly connected to the two matching blocks (20).
7. A pipeline shaping device according to claim 1, characterized in that: The bottoms of the extruder (1), the machine platform (7), the pipeline conveyor (5), and the slitting machine (6) are all provided with pulley seats, the pulley seats are fixedly connected to the corners of the bottom of the machine platform (7), and the pulley seats are provided with pulleys.