Washing device of flat screen printing machine
By introducing a combination design of limit rollers, brush rollers, extrusion rollers and nozzles into the flat screen printing machine, combined with sound wave cleaning and hot air fan, the problem of dirt sticking to brush rollers is solved, and efficient cleaning and resource-saving water washing effect is achieved.
Patent Information
- Application Number
- CN202421820940.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-30
AI Technical Summary
After the washing device of the existing flat screen printing machine is used for a period of time, the brush roller is prone to stick to dirt, affecting the cleaning efficiency, and easily dirty the conductor belt during the cleaning process, resulting in poor overall cleaning effect.
A water washing device including a limiting roller, a brush roller, an extrusion roller and a spray head is designed. Through the combination of acoustic cleaning and hot air fan, the deep cleaning and air drying of the printed guide belt is achieved, improving cleaning efficiency and saving water resources.
Effectively clean the printed guide belt, improves cleaning efficiency, avoids splashing, saves water resources, and facilitates the maintenance and preservation of equipment.
Smart Images

Figure CN223045388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing, and particularly relates to a water washing device for a flat screen printing machine. Background Art
[0002] The flat screen printing machine is an important production equipment in the textile printing and dyeing industry, especially in garment manufacturing enterprises. Taking garment printing and dyeing as an example, its production process is as follows: First, fix the white garment blank at a predetermined position on the guide belt, then start the guide belt drive device to drag the guide belt. When the garment on the guide belt stops steadily at the position aligned with the printing flat screen, the flat screen frame presses down and clings tightly to the garment. The thin round magnetic steel bars placed in the screen frame roll back and forth, and the pigment placed in the flat screen is printed onto the garment through the hollowed-out pattern.
[0003] In the prior art, the water washing device of the flat screen printing machine drives a brush roller to remove the dirt on the surface of the printing guide belt by the low-speed operation of an ordinary motor. Its basic principle is to control the rotation of the brush roller through the motor. The upper edge of the brush roller is tangent to the surface of the guide belt and clings tightly to the surface of the guide belt. The lower edge of the brush roller is immersed in the water tank. During the rotation of the brush roller, water is brought to the surface of the guide belt or a spraying device is used to make the surface of the guide belt have the effect of water washing and cleaning. After the above water washing device is used for a period of time, the brush roller itself will adhere to the dirt brushed off from the surface of the guide belt, such as slurry, thread ends, etc. In this way, if it is not removed in time, it will affect the cleaning effect of the brush roller on the guide belt, the cleaning efficiency will decrease, and even the guide belt will be soiled instead. Therefore, for the improvement of the existing water washing device of the flat screen printing machine, it is particularly important to design a new water washing device for the flat screen printing machine to solve the above technical defects and improve the practicability of the overall water washing device of the flat screen printing machine. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a water washing device for a flat screen printing machine, which can deeply clean the printing guide belt, improve the cleaning efficiency, and at the same time air-dry it after cleaning, making it convenient for storage and improving the overall safety of the water washing device of the flat screen printing machine, so as to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A water washing device for a flat screen printing machine, comprising a main body, one end of the main body is provided with a maintenance cabinet, a water washing pool is opened at the top of the main body, a limiting roller is rotatably connected inside the water washing pool, a first brush roller is rotatably connected inside the water washing pool and above the limiting roller, a second brush roller is rotatably connected inside the water washing pool and above the first brush roller, two groups of opposite fixing grooves are opened on the outer sides of the first brush roller and the second brush roller, two groups of brush sleeves are arranged on the outer sides of the first brush roller and the second brush roller, a second pressing roller is rotatably connected inside the water washing pool and on the side of the second brush roller away from the limiting roller, a first pressing roller is rotatably connected inside the water washing pool and above the second pressing roller, a first fixing block is fixedly connected to one end of the top of the water washing pool and away from the second brush roller, and a guiding roller is rotatably connected to one end of the first fixing block close to the maintenance cabinet.
[0007] As a preferred solution of the present utility model, the brush sleeve is designed in a semi-circular shape, and two groups of opposite insertion blocks are provided at the semi-circular bottom edge of the brush sleeve, and the insertion blocks are designed to be adapted to the fixing grooves.
[0008] As a preferred solution of the present utility model, one end of the limiting roller extending into the maintenance cabinet is fixedly connected with a first rotating shaft, and a first transmission belt is arranged on the outer side of the first rotating shaft.
[0009] As a preferred solution of the present utility model, one end of the first brush roller extending into the maintenance cabinet is fixedly connected with a second rotating shaft, the second rotating shaft is connected with the first rotating shaft through the first transmission belt, and a second transmission belt is arranged outside the second rotating shaft and at one end of the first transmission belt away from the main body.
[0010] As a preferred solution of the present utility model, the first pressing roller is tangent to the second pressing roller, one end of the second pressing roller extending into the maintenance cabinet is fixedly connected with a third rotating shaft, the third rotating shaft is connected with the second rotating shaft through the second transmission belt, and a third transmission belt is arranged on the outer side of the third rotating shaft and between the main body and the second transmission belt.
[0011] As a preferred solution of the present utility model, a motor housing is arranged at one end of the third rotating shaft away from the main body and inside the maintenance cabinet, a motor is arranged inside the motor housing, and the driving end of the motor inside the motor housing is fixedly connected with the third rotating shaft.
[0012] As a preferred solution of the present utility model, a second fixing block is fixedly connected to one side of the motor housing away from the second rotating shaft and inside the maintenance cabinet, a fourth rotating shaft is rotatably connected to one end of the second fixing block close to the main body, the fourth rotating shaft is connected with the third rotating shaft through the third transmission belt, and one end of the guiding roller away from the first fixing block is fixedly connected with the fourth rotating shaft.
[0013] As a preferred embodiment of the present utility model, a spray head is fixedly connected between the top of the main body and between the second brush roller and the first extrusion roller, and a water outlet is provided on the outer side of the main body and at one end of the limiting roller away from the first brush roller.
[0014] As a preferred embodiment of the present utility model, a hot air blower is fixedly connected between the top of the main body and between the spray head and the guiding roller, and an ultrasonic cleaning machine is fixedly connected inside the water washing tank and between the limiting roller and the first brush roller.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, through the design of the main body, water washing tank, maintenance cabinet, first rotating shaft, limiting roller, second rotating shaft, first brush roller, second brush roller, fixed groove, third rotating shaft, first extrusion roller, motor housing, first transmission belt, second transmission belt, brush sleeve, insertion block, spray head and ultrasonic cleaning machine, when the device is put into use, the maintenance cabinet is convenient for future inspection and maintenance, and the brush sleeve can be replaced according to needs, which is convenient for cleaning. After turning on the power, the driving end of the motor inside the motor housing rotates to drive the third rotating shaft to rotate, thereby driving the second transmission belt to rotate, thereby driving the second rotating shaft to rotate, thereby driving the first brush roller to rotate, thereby driving the first transmission belt to rotate, thereby driving the first rotating shaft to rotate, thereby driving the limiting roller to rotate. The printing guide belt enters the water washing tank and passes through the bottom of the limiting roller to ensure that the printing guide belt is immersed in water and is impacted by the bubbles produced by the ultrasonic cleaning machine to initially break up the attached dirt. Then it reaches between the first brush roller and the second brush roller, and the printing guide belt is brushed clean by the brush sleeve, and then enters the bottom of the spray head and is sprayed with water by the spray head to further deepen the cleaning degree, which can effectively clean the printing guide belt and improve the cleaning efficiency of the water washing device.
[0017] 2. In the present utility model, through the design of the main body, water washing tank, maintenance cabinet, third rotating shaft, first extrusion roller, second extrusion roller, motor housing, fourth rotating shaft, guiding roller, third transmission belt and hot air blower, when the device is put into use, after turning on the power, the driving end of the motor inside the motor housing rotates to drive the third rotating shaft to rotate, thereby driving the second extrusion roller to rotate, thereby driving the third transmission belt to rotate, thereby driving the fourth rotating shaft to rotate, thereby driving the guiding roller to rotate. The printing guide enters between the first extrusion roller and the second extrusion roller to squeeze out the water in the printing guide belt after cleaning. The squeezed-out water drops into the water washing tank, which not only avoids splashing water during cleaning and is difficult to clean, but also saves water resources. Then it enters the bottom of the hot air blower and is completely dried by the hot air blower, which is convenient for storage, and finally is guided out of the water washing tank by the guiding roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main structure of the present utility model;
[0019] Figure 2 Schematic diagram of the internal structure of the maintenance cabinet of the present utility model;
[0020] Figure 3 Schematic diagram of the side sectional structure of the water washing tank of the present utility model;
[0021] Figure 4 Schematic diagram of the brush structure of the present utility model.
[0022] In the figure: 1. Main body; 11. Water washing tank; 12. Water outlet; 2. Maintenance cabinet; 3. First rotating shaft; 31. Limiting roller; 4. Second rotating shaft; 41. First brush roller; 42. Second brush roller; 43. Fixed groove; 5. Third rotating shaft; 51. First squeezing roller; 52. Second squeezing roller; 53. Motor housing; 6. Fourth rotating shaft; 61. Guide roller; 62. First fixing block; 63. Second fixing block; 7. First transmission belt; 71. Second transmission belt; 72. Third transmission belt; 8. Brush sleeve; 81. Insert block; 9. Nozzle; 91. Hot air blower; 92. Sonic cleaner. Specific implementation manners
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment:
[0025] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0026] A water washing device for a flat screen printing machine, including a main body 1, an inspection cabinet 2 is provided at one end of the main body 1, a water washing pool 11 is opened at the top of the main body 1, a limiting roller 31 is rotatably connected inside the water washing pool 11, and a first brush roller 41 is rotatably connected inside the water washing pool 11 and above the limiting roller 31. A second brush roller 42 is rotatably connected inside the water washing pool 11 and above the first brush roller 41. Two groups of opposite fixing grooves 43 are opened on the outer sides of the first brush roller 41 and the second brush roller 42. Two groups of brush sleeves 8 are provided on the outer sides of the first brush roller 41 and the second brush roller 42. A second squeezing roller 52 is rotatably connected inside the water washing pool 11 on the side of the second brush roller 42 away from the limiting roller 31. A first squeezing roller 51 is rotatably connected inside the water washing pool 11 above the second squeezing roller 52. A first fixing block 62 is fixedly connected to the top of the water washing pool 11 at one end of the first squeezing roller 51 away from the second brush roller 42. A guiding roller 61 is rotatably connected to one end of the first fixing block 62 close to the inspection cabinet 2. The brush sleeve 8 is designed in a semi-circular shape. Two groups of opposite inserting blocks 81 are provided at the semi-circular bottom edge of the brush sleeve 8. The inserting blocks 81 are designed to be adapted to the fixing grooves 43. When the device is put into use, the two groups of brush sleeves 8 are sleeved on the outer side of the first brush roller 41 through the inserting blocks 81 and the fixing grooves 43, and then the other two groups of brush sleeves 8 are sleeved on the outer side of the second brush roller 42 through the inserting blocks 81 and the fixing grooves 43. The printing guide belt is cleaned by the brush sleeves 8, and the brush sleeves 8 can be replaced according to needs, which is convenient for cleaning. The inspection cabinet 2 is convenient for future inspection and maintenance. The printing guide belt enters the water washing pool 11, passes through the bottom of the limiting roller 31, then enters between the first brush roller 41 and the second brush roller 42 and is brushed clean, then enters between the first squeezing roller 51 and the second brush roller 42 and is squeezed dry, and finally is led out of the water washing pool 11 by the guiding roller 61 to complete the water washing, which can effectively clean the printing guide belt and improve the cleaning efficiency of the water washing device.
[0027] Further, one end of the limiting roller 31 extending into the inspection cabinet 2 is fixedly connected with a first rotating shaft 3. A first transmission belt 7 is arranged on the outer side of the first rotating shaft 3. When the device is put into use, the first transmission belt 7 rotates to drive the first rotating shaft 3 to rotate, thereby driving the limiting roller 31 to rotate, so as to press the printing guide belt against the bottom of the limiting roller 31, thereby ensuring that the printing guide belt is immersed in water, which is convenient for the next cleaning.
[0028] Among them, two groups of opposite fixing grooves 43 are opened on the outer sides of the first brush roller 41 and the second brush roller 42. One end of the first brush roller 41 extending into the inspection cabinet 2 is fixedly connected with a second rotating shaft 4. The second rotating shaft 4 is connected with the first rotating shaft 3 through the first transmission belt 7. A second transmission belt 71 is arranged outside the second rotating shaft 4 at one end of the first transmission belt 7 away from the main body 1. When the device is put into use, the first transmission belt 7 rotates to drive the second rotating shaft 4 to rotate, thereby driving the first brush roller 41 to rotate, so as to clean the printing guide belt passing between the first brush roller 41 and the second brush roller 42.
[0029] Secondly, the first squeezing roller 51 is tangent to the second squeezing roller 52. One end of the second squeezing roller 52 extending into the maintenance cabinet 2 is fixedly connected to a third rotating shaft 5. The third rotating shaft 5 is connected to the second rotating shaft 4 through a second transmission belt 71. A third transmission belt 72 is provided outside the third rotating shaft 5 and between the main body 1 and the second transmission belt 71. A motor housing 53 is provided inside the maintenance cabinet 2 at the end of the third rotating shaft 5 away from the main body 1. A motor is provided inside the motor housing 53. The driving end of the motor inside the motor housing 53 is fixedly connected to the third rotating shaft 5. When the device is put into use, the driving end of the motor inside the motor housing 53 rotates to drive the third rotating shaft 5 to rotate, thereby driving the second squeezing roller 52 to rotate, so as to squeeze out the water in the printed guide belt after cleaning through the first squeezing roller 51 and the second squeezing roller 52. The squeezed-out water drops into the inside of the water washing pool 11, which not only avoids splashing water during cleaning and is difficult to clean, but also saves water resources.
[0030] Furthermore, a second fixing block 63 is fixedly connected inside the maintenance cabinet 2 on the side of the motor housing 53 away from the second rotating shaft 4. One end of the second fixing block 63 close to the main body 1 is rotatably connected to a fourth rotating shaft 6. The fourth rotating shaft 6 is connected to the third rotating shaft 5 through a third transmission belt 72. One end of the guiding roller 61 away from the first fixing block 62 is fixedly connected to the fourth rotating shaft 6. When the device is put into use, the third transmission belt 72 drives the fourth rotating shaft 6 to rotate, thereby driving the guiding roller 61 to rotate, so as to lead out the printed guide belt from the inside of the water washing pool 11, thus completing the cleaning.
[0031] Furthermore, a spray head 9 is fixedly connected to the top of the main body 1 and between the second brush roller 42 and the first squeezing roller 51. A water outlet 12 is provided on the outside of the main body 1 at the end of the limiting roller 31 away from the first brush roller 41. When the device is put into use, the spray head 9 sprays water on the printed guide belt, further cleaning the printed guide belt. After cleaning, the water is discharged into the water washing pool 11 through the water outlet 12.
[0032] Furthermore, a hot air blower 91 is fixedly connected to the top of the main body 1 and between the spray head 9 and the guiding roller 61. An ultrasonic cleaner 92 is fixedly connected inside the water washing pool 11 and between the limiting roller 31 and the first brush roller 41. When the device is put into use, the hot air blower 91 completely dries the squeezed printed guide belt, which is convenient for storage. The ultrasonic cleaner 92 can make a lot of bubbles in the water inside the water washing pool 11, making the cleaning of the printed guide belt more thorough.
[0033] In this embodiment, the implementation scenario is specifically as follows: during actual use, when the device is put into use, two sets of brush sleeves 8 are sleeved on the outer side of the first brush roller 41 through the insertion blocks 81 and the fixing grooves 43, and then another two sets of brush sleeves 8 are sleeved on the outer side of the second brush roller 42 through the insertion blocks 81 and the fixing grooves 43. The brush sleeves 8 can be replaced as needed, which is convenient for cleaning. Water is discharged into the inside of the water washing pool 11 through the nozzle 9 until it submerges the first brush roller 41. The power is turned on, and the driving end of the motor inside the motor housing 53 rotates to drive the third rotating shaft 5 to rotate, thereby driving the second squeezing roller 52 to rotate, thereby driving the third transmission belt 72 to rotate, thereby driving the fourth rotating shaft 6 to rotate, thereby driving the guiding roller 61 to rotate, thereby driving the second transmission belt 71 to rotate, thereby driving the second rotating shaft 4 to rotate, thereby driving the first brush roller 41 to rotate, thereby driving the first transmission belt 7 to rotate, thereby driving the first rotating shaft 3 to rotate, thereby driving the limiting roller 31 to rotate. The printing guide belt enters the water washing pool 11 and passes through the bottom of the limiting roller 31 to ensure that the printing guide belt is immersed in water and is impacted by the bubbles produced by the sonic cleaner 92, so as to initially break up the attached dirt. Then it reaches between the first brush roller 41 and the second brush roller 42, and the printing guide belt is brushed clean by the brush sleeves 8. Then it enters the bottom of the nozzle 9 and is sprayed with water by the nozzle 9 to further deepen the cleaning degree, which can effectively clean the printing guide belt and improve the cleaning efficiency of the water washing device. Then it enters between the first squeezing roller 51 and the second squeezing roller 52, and the water in the printing guide belt after cleaning is squeezed out. The squeezed water drops into the inside of the water washing pool 11, which not only avoids splashing of water during cleaning and is difficult to clean, but also saves water resources. Then it enters the bottom of the hot air blower 91 and is completely dried by the hot air blower 91, which is convenient for storage. Finally, it is guided out of the water washing pool 11 by the guiding roller 61 to complete the cleaning. The sewage is discharged through the water outlet 12. The maintenance cabinet 2 is convenient for future inspection and maintenance. Compared with the water washing device of the existing flat screen printing machine, the overall practicability of the water washing device of the flat screen printing machine can be improved by the design of the present utility model.
[0034] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A washing device for a flat screen printing machine, comprising a main body (1), characterized in that: An inspection cabinet (2) is provided at one end of the main body (1), a water washing tank (11) is provided on the top of the main body (1), the water washing tank (11) is rotatably connected to a limiting roller (31) inside the water washing tank (11), a first brush roller (41) is rotatably connected inside the water washing tank (11) and located on the top of the limiting roller (31), a second brush roller (42) is rotatably connected inside the water washing tank (11) and located on the top of the first brush roller (41), a second squeezing roller (52) is rotatably connected inside the water washing tank (11) and located on the side of the second brush roller (42) away from the limiting roller (31), a first squeezing roller (51) is rotatably connected inside the water washing tank (11) and located on the top of the second squeezing roller (52), a first fixing block (62) is fixedly connected to the top of the water washing tank (11) and located on the end of the first squeezing roller (51) away from the second brush roller (42), and a guide roller (61) is rotatably connected to the end of the first fixing block (62) close to the inspection cabinet (2); Two sets of opposite fixing grooves (43) are provided on the outer sides of the first brush roller (41) and the second brush roller (42); Two groups of brush sleeves (8) are provided on the outer sides of the first brush roller (41) and the second brush roller (42); the brush sleeves (8) are semicircular in design; two groups of opposing plug blocks (81) are provided on the semicircular bottom edges of the brush sleeves (8); the plug blocks (81) are designed to be compatible with the fixing grooves (43).
2. A water washing device for a flat screen printing machine according to claim 1, characterized in that: One end of the limiting roller (31) extending into the interior of the inspection cabinet (2) is fixedly connected to the first rotating shaft (3), and a first transmission belt (7) is provided on the outer side of the first rotating shaft (3). One end of the first brush roller (41) extending into the interior of the inspection cabinet (2) is fixedly connected to the second rotating shaft (4), and the second rotating shaft (4) is connected to the first rotating shaft (3) via the first transmission belt (7). A second transmission belt (71) is provided on the outer side of the second rotating shaft (4) and at the end of the first transmission belt (7) away from the main body (1).
3. A water washing device for a flat screen printing machine according to claim 2, characterized in that: The first squeezing roller (51) is tangent to the second squeezing roller (52); one end of the second squeezing roller (52) extending into the interior of the inspection cabinet (2) is fixedly connected to a third rotating shaft (5); the third rotating shaft (5) is connected to the second rotating shaft (4) via a second transmission belt (71); a third transmission belt (72) is provided outside the third rotating shaft (5) and between the main body (1) and the second transmission belt (71).
4. A water washing device for a flat screen printing machine according to claim 3, characterized in that: A motor housing (53) is provided at one end of the third rotating shaft (5) away from the main body (1) and located inside the maintenance cabinet (2), a motor is provided inside the motor housing (53), and a driving end of the motor inside the motor housing (53) is fixedly connected to the third rotating shaft (5).
5. The water washing device of a flat screen printing machine according to claim 4, characterized in that: A second fixed block (63) is fixedly connected to a side of the motor housing (53) away from the second rotating shaft (4) and located inside the maintenance cabinet (2); an end of the second fixed block (63) close to the main body (1) is rotatably connected to a fourth rotating shaft (6); the fourth rotating shaft (6) is connected to the third rotating shaft (5) via a third transmission belt (72); and an end of the guide roller (61) away from the first fixed block (62) is fixedly connected to the fourth rotating shaft (6).
6. The water washing device of a flat screen printing machine according to claim 2, characterized in that: A nozzle (9) is fixedly connected to the top of the main body (1) and located between the second brush roller (42) and the first squeezing roller (51), and a water outlet (12) is provided on the outside of the main body (1) and located at the end of the limiting roller (31) away from the first brush roller (41).
7. A water washing device for a flat screen printing machine according to claim 6, characterized in that: A hot air blower (91) is fixedly connected to the top of the main body (1) and located between the nozzle (9) and the guide roller (61), and a sonic cleaning machine (92) is fixedly connected to the inside of the water washing tank (11) and located between the limiting roller (31) and the first brush roller (41).