Feeding and discharging device for lens pad printing machine
By designing the loading and unloading device for the lens pad printing machine, the problem of inefficient manual placement during the lens pad printing process is solved, and automatic loading and unloading is realized, which improves production efficiency and reduces the risk of lens contamination.
Patent Information
- Application Number
- CN202421506981.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing lenses need to be placed manually during the pad printing process, resulting in low mass production efficiency and manual contact increases the risk of lens contamination.
A loading and unloading device for a lens pad printing machine is designed, including a feeding assembly, a discharge assembly and a grabbing assembly, combined with an induction synchronous belt conveying assembly and a lens in place sensor, to realize the automatic loading and unloading of the lens, and reduce manual operation time and contact times.
It improves the working efficiency of lens pad printing, reduces the risk of lens surface contamination, and achieves efficient and automated lens processing.
Smart Images

Figure CN223046494U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to automatic loading and unloading of a lens pad printer, belonging to the field of automatic lens production. Background Technique
[0002] In the production process of prescription lenses, lens pad printing is one of the essential steps. Lens pad printing is a technique commonly used for marking or printing on the surface of optical elements. During lens pad printing, first, a pattern or text is printed on a special pad printing template, then the template is aligned with the surface of the lens to be printed, and appropriate pressure is applied to transfer the ink to the lens surface, finally forming a clear printed pattern.
[0003] Lens pad printing technology is widely used in products such as glasses, camera lenses, and optical instruments, and can achieve functions such as personalized customization, brand identification, and product information marking. This technology can achieve fine and durable printing effects on the surface of optical elements and has a low cost, so it is favored by manufacturers and consumers.
[0004] In view of the above-mentioned existing technology, the inventor found that existing lenses need to be manually placed on the pad printing platform, which is not convenient for large-scale and high-efficiency production. Content of the Utility Model
[0005] In order to solve the above technical problems, this application provides a loading and unloading device for a lens pad printer.
[0006] The loading and unloading device for a lens pad printer provided by this application adopts the following technical solution:
[0007] A loading and unloading device for a lens pad printer includes:
[0008] A feeding assembly, the feeding assembly is provided with a feeding belt, and the feeding belt moves circumferentially to transfer lens materials from one end of the feeding assembly to the other end;
[0009] A discharging assembly, the discharging assembly is arranged on one side of the feeding assembly and is arranged in parallel with the feeding assembly. The discharging assembly is provided with a discharging belt, and the discharging belt moves circumferentially to transfer lens materials from one end of the feeding assembly to the other end. The moving direction of the discharging belt is opposite to that of the feeding belt;
[0010] A grasping assembly, the grasping assembly is vertically arranged above the feeding assembly and the discharging assembly. The grasping assembly is provided with two groups of clamping jaws. A servo rotating structure is arranged at the upper ends of the two groups of clamping jaws. One end of the servo rotating structure is provided with a vertical moving cylinder to enable the two groups of clamping jaws to move up and down along the vertical direction of the grasping assembly. One end of the vertical moving cylinder is further provided with a horizontal moving cylinder to enable the two groups of clamping jaws to be movable along the horizontal direction of the grasping assembly.
[0011] Through the above technical solution, by setting the cooperation of the grasping component, the feeding component and the discharging component, multiple lenses can be placed at one time, improving the working efficiency and saving the manual operation time. At the same time, the structure of the grasping component can reduce the number of times of manual contact with the lenses, effectively reducing the risk of lens surface contamination.
[0012] A loading and unloading device for a lens pad printer further includes:
[0013] An induction synchronous belt conveying component, which is arranged at the other end of the feeding component and is coaxially abutted with the feeding component. A lens in-place sensor is arranged at the end of the induction synchronous belt conveying component, and lens position adjusting plates are oppositely arranged on both sides of the induction synchronous belt conveying component to quickly adjust the lens position.
[0014] Through the above technical solution, by setting the induction synchronous belt conveying component, the efficiency and quality of precisely grasping the lenses are further improved. By setting the lens in-place sensor, multiple lenses can be placed at one time, improving the working efficiency and saving the manual operation time.
[0015] Furthermore, the feeding component further includes:
[0016] A first speed-regulating motor, which is arranged below the feeding belt;
[0017] A first driving shaft, which is fixedly connected to the first speed-regulating motor and circumferentially movable along its axial direction;
[0018] A first driven shaft, which is rotationally connected to the first driving shaft through a belt so that the first driven shaft circumferentially moves driven by the first driving shaft. At least a part of the first driven shaft is abutted against the feeding belt to drive the feeding belt to circumferentially move;
[0019] Two first belt machine side plates, which are relatively spaced on both sides of the feeding belt.
[0020] Furthermore, the discharging component further includes:
[0021] A second speed-regulating motor, which is arranged below the discharging belt;
[0022] A second driving shaft, which is fixedly connected to the second speed-regulating motor and circumferentially movable along its axial direction;
[0023] A second driven shaft, which is rotationally connected to the second driving shaft by a belt so that the second driven shaft performs circumferential movement driven by the second driving shaft. At least a part of the second driven shaft is in contact with the discharge belt to drive the discharge belt to perform circumferential movement;
[0024] Two second belt machine side plates, which are relatively spaced apart on both sides of the discharge belt;
[0025] A lens sensor, which is arranged on one side of the second belt machine side plate close to the feeding assembly.
[0026] Further, the induction synchronous belt conveying assembly includes:
[0027] A conveying synchronous belt, which is coaxially arranged with the feeding belt, and the conveying synchronous belt has the same movement direction as the feeding belt;
[0028] A third speed regulating motor, which is arranged below the conveying synchronous belt;
[0029] A third driving shaft, which is fixedly connected to the third speed regulating motor and circumferentially movable along its axial direction;
[0030] A third driven shaft, which is rotationally connected to the third driving shaft by a belt so that the third driven shaft performs circumferential movement driven by the third driving shaft. At least a part of the third driven shaft is in contact with the conveying synchronous belt to drive the conveying synchronous belt to perform circumferential movement.
[0031] In summary, the present application includes at least one of the following beneficial technical effects:
[0032] 1. By the coordinated setting of the grasping assembly, the feeding assembly and the discharging assembly, the present application can place multiple lenses at one time, improve the working efficiency, save the manual operation time, and at the same time, the structure of the grasping assembly can reduce the number of times of manual contact with the lenses, effectively reducing the risk of lens surface contamination.
[0033] 2. By setting the induction synchronous belt conveying assembly, the present application further improves the efficiency and quality of accurately grasping the lenses. By setting the lens in-place sensor, multiple lenses are placed at one time, improving the working efficiency and saving the manual operation time. Description of the Drawings
[0034] Figure 1 It is a schematic structural diagram of the loading and unloading device for the lens pad printer in the embodiment of the present application.
[0035] Figure 2It is a schematic structural diagram of the feeding component in the loading and unloading device for the lens pad printer in the embodiment of the present application.
[0036] Figure 3 It is a schematic structural diagram of the discharging component in the loading and unloading device for the lens pad printer in the embodiment of the present application.
[0037] Figure 4 It is a schematic structural diagram of the grasping component in the loading and unloading device for the lens pad printer in the embodiment of the present application.
[0038] Figure 5 It is a schematic structural diagram of the induction synchronous belt conveying component in the loading and unloading device for the lens pad printer in the embodiment of the present application.
[0039] Explanation of reference numerals: 1. Feeding component; 11. Feeding belt; 12. First speed regulating motor; 13. First driving shaft; 14. First driven shaft; 15. First belt conveyor side plate; 2. Discharging component; 21. Discharging belt; 22. Second speed regulating motor; 23. Second driving shaft; 24. Second driven shaft; 25. Second belt conveyor side plate; 26. Lens inductor; 3. Grasping component; 31. Claw; 32. Servo rotating structure; 33. Up and down moving cylinder; 34. Horizontal moving cylinder; 4. Induction synchronous belt conveying component; 41. Conveying synchronous belt; 42. Third speed regulating motor; 43. Third driving shaft; 44. Third driven shaft; 45. Lens in place sensor; 46. Lens position adjusting plate. Detailed implementation manners
[0040] The following further elaborates on the present application in conjunction with the attached Figures 1-5 For a more detailed description of the present application.
[0041] As Figures 1-2 , a loading and unloading device for a lens pad printer includes a feeding component 1. Among them, a feeding belt 11 is provided on the feeding component 1. Below the feeding belt 11, a first speed regulating motor 12 is provided. One end of the first speed regulating motor 12 is fixedly connected to a first driving shaft 13. The first driving shaft 13 is connected to a first driven shaft 14 through a belt, so that when the first speed regulating motor 12 rotates, the first driven shaft 14 is driven to move by the first driving shaft 13. The first driven shaft 14 is in contact with the feeding belt 11 to drive the feeding belt 11 to move along its circumferential direction; on both sides of the feeding belt 11, two first belt conveyor side plates 15 are relatively and spaced apart for protecting the feeding belt 11 to achieve normal operation;
[0042] As Figure 5At the other end of the feeding assembly 1, an induction synchronous belt conveying assembly 4 is abutted and arranged. A conveying synchronous belt 41 coaxial with the feeding belt 11 is arranged on the induction synchronous belt conveying assembly 4. Among them, the conveying synchronous belt 41 moves in the same direction as the feeding belt 11. On both sides of the conveying synchronous belt 41 close to the feeding assembly 1, lens position adjusting plates 46 are oppositely arranged to quickly adjust the lens position. On the side of the conveying synchronous belt 41 far from the feeding assembly 1, a lens in-place sensor 45 is arranged.
[0043] As Figure 3 On one side parallel to the feeding assembly 1, a discharging assembly 2 is arranged at intervals. Among them, a discharging belt 21 is arranged on the discharging assembly 2. Below the discharging belt 21, a second speed regulating motor 22 is arranged. One end of the second speed regulating motor 22 is fixedly connected with a second driving shaft 23. The second driving shaft 23 is connected with a second driven shaft 24 through a belt, so that when the second speed regulating motor 22 rotates, the second driven shaft 24 is driven to move by the second driving shaft 23. The second driven shaft 24 is abutted against the discharging belt 21 to drive the discharging belt 21 to move along its circumferential direction; on both sides of the discharging belt 21, two second belt machine side plates 25 are oppositely arranged at intervals to protect the feeding belt 11 to realize normal operation; on the side of the second belt machine side plate 25 close to the feeding assembly 1, a lens inductor 26 is further arranged to detect the movement and position of the lens after pad printing.
[0044] As Figure 4 Above the discharging assembly 2 and the induction synchronous belt conveying assembly 4, a grasping assembly 3 is arranged at intervals. The grasping assembly 3 is provided with a horizontal moving cylinder 34. The horizontal moving cylinder 34 is vertically arranged above the discharging assembly 2 and the induction synchronous belt conveying assembly 4. One end of the horizontal moving cylinder 34 is fixedly connected with a vertical moving cylinder 33. At the end of the vertical moving cylinder 33, a servo rotating structure 32 is arranged. At one end of the servo rotating structure 32, two groups of clamping jaws 31 are arranged. The two groups of clamping jaws 31 can move in the 180° direction under the rotation of the servo rotating structure 32.
[0045] The operation steps of the loading and unloading device for the lens pad printer of the present application include:
[0046] (1) Place a row of lenses to be pad printed on the discharging belt 21 of the discharging assembly 2. Under the rotation of the first speed regulating motor 12, the lenses to be pad printed are continuously conveyed to the induction synchronous belt conveying assembly 4 in sequence.
[0047] (2) The induction synchronous belt conveyor assembly 4 quickly takes a lens from the discharge belt 21 to the top of the lens in place sensor 45 each time. When the lens passes through the lens position adjustment plate 46, the lens can be quickly corrected to prevent the lens from being misaligned and affecting the subsequent grabbing action. When the lens in place sensor 45 senses the lens, the feed assembly 1 and the induction synchronous belt conveyor assembly 4 stop running at the same time. Until the lens above the lens in place sensor 45 is taken away, the feed assembly 1 and the induction synchronous belt conveyor assembly 4 resume running and repeat this action continuously.
[0048] (3) The gripping component 3 grabs the lens above the lens in place sensor 45 through the gripper 31 and transports it to the lens workbench. The discharge gripper 31 takes the lens on the lens workbench. The servo rotating structure 32 swaps the positions of the two sets of grippers 31. The gripper 31 places the lens on the lens workbench. When the servo rotating structure 32 is reset, the gripping component 3 returns to the top of the feeding component 1 and places the lens on the gripper 31 on the discharge belt 21 of the discharge component 2. At the same time, the gripper 31 takes the next lens above the lens in place sensor again. This action is repeated continuously.
[0049] (4) The discharge belt 21 continuously transports the printed lenses. When the lens sensor 26 detects that no lenses are passing through, the discharge belt 21 stops running. When the lens sensor 26 senses that there are lenses, the discharge assembly 2 starts running again, thereby realizing the automatic and reciprocating loading and unloading steps of lens pad printing.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A loading and unloading device for a lens pad printer, characterized in that: include: A feeding assembly (1), wherein the feeding assembly (1) is provided with a feeding belt (11), wherein the feeding belt (11) moves along its circumference so as to transfer lens material from one end of the feeding assembly (1) to the other end; A discharge assembly (2), the discharge assembly (2) being arranged on one side of the feed assembly (1) and being arranged parallel to the feed assembly (1), the discharge assembly (2) being provided with a discharge belt (21), the discharge belt (21) being movable along its circumference so as to transfer lens materials from one end of the feed assembly (1) to the other end, the movement direction of the discharge belt (21) being opposite to that of the feed belt (11); A gripping assembly (3), wherein the gripping assembly (3) is vertically arranged above the feeding assembly (1) and the discharging assembly (2), and the gripping assembly (3) is provided with two groups of clamping jaws (31), and the upper ends of the two groups of clamping jaws (31) are provided with a servo rotating structure (32), and one end of the servo rotating structure (32) is provided with an up-and-down moving cylinder (33) so that the two groups of clamping jaws (31) can move up and down along the vertical direction of the gripping assembly (3), and one end of the up-and-down moving cylinder (33) is also provided with a horizontal moving cylinder (34) so that the two groups of clamping jaws (31) can move along the horizontal direction of the gripping assembly (3).
2. A loading and unloading device for a lens pad printer according to claim 1, characterized in that: Also includes: An induction synchronous belt conveying assembly (4) is arranged at the other end of the feeding assembly (1) and is coaxially abutted with the feeding assembly (1). A lens position sensor (45) is arranged at the end of the induction synchronous belt conveying assembly (4). Lens position adjustment plates (46) are arranged on both sides of the induction synchronous belt conveying assembly (4) to quickly adjust the lens position.
3. The loading and unloading device for a lens pad printer according to claim 1, characterized in that: The feed assembly (1) further comprises: A first speed regulating motor (12), wherein the first speed regulating motor (12) is arranged below the feeding belt (11); A first driving shaft (13), the first driving shaft (13) being fixedly connected to the first speed regulating motor (12) and being movable in a circumferential direction along the axial direction thereof; a first driven shaft (14), the first driven shaft (14) being rotationally connected to the first driving shaft (13) via a belt so that the first driven shaft (14) moves circumferentially under the drive of the first driven shaft (14), and at least a portion of the first driven shaft (14) being arranged in contact with the feed belt (11) so as to drive the feed belt (11) to move circumferentially; Two first belt conveyor side plates (15), the two first belt conveyor side plates (15) are arranged at opposite sides of the feed belt (11) at a distance from each other.
4. The loading and unloading device for a lens pad printer according to claim 1, characterized in that: The discharging assembly (2) further comprises: A second speed regulating motor (22), wherein the second speed regulating motor (22) is arranged below the discharge belt (21); A second driving shaft (23), the second driving shaft (23) being fixedly connected to the second speed regulating motor (22) and being movable in a circumferential direction along the axial direction thereof; a second driven shaft (24), the second driven shaft (24) being rotationally connected to the second driving shaft (23) via a belt so that the second driven shaft (24) moves circumferentially under the drive of the second driven shaft (24), and at least a portion of the second driven shaft (24) is disposed in contact with the discharge belt (21) so as to drive the discharge belt (21) to move circumferentially; Two second belt conveyor side plates (25), the two second belt conveyor side plates (25) are arranged at opposite sides of the discharge belt (21) at a distance from each other; A lens sensor (26), wherein the lens sensor (26) is arranged on a side of the second belt conveyor side plate (25) close to the feeding assembly (1).
5. The loading and unloading device for a lens pad printer according to claim 2, characterized in that: The induction synchronous belt conveying assembly (4) comprises: A conveying synchronous belt (41), wherein the conveying synchronous belt (41) is coaxially arranged with the feeding belt (11), and the conveying synchronous belt (41) and the feeding belt (11) have the same movement direction; A third speed regulating motor (42), the third speed regulating motor (42) being arranged below the conveying synchronous belt (41); A third driving shaft (43), the third driving shaft (43) being fixedly connected to the third speed regulating motor (42) and being movable in a circumferential direction along the axial direction thereof; A third driven shaft (44), wherein the third driven shaft (44) is rotationally connected to the third driving shaft (43) via a belt so that the third driven shaft (44) moves circumferentially driven by the third driven shaft (44), and at least a portion of the third driven shaft (44) is disposed in contact with the conveying synchronous belt (41) to drive the conveying synchronous belt (41) to move circumferentially.