Automatic cleaning system

By designing an automatic cleaning system, using robotic arms and pneumatic devices to automatically flip and convey rubber baskets, the problems of damage to rubber baskets and fragments entering the fish embryo caused by artificial overturning are solved, and the production of dried fish is automated and efficient.

CN223046785UActive Publication Date: 2025-07-01PINGJIANG JINZAI FOOD CO LTD
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Patent Information

Application Number
CN202421917992.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-07-01
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the production process of dried fish, artificially pouring the basket is prone to fatigue, resulting in bumping and damage to the rubber basket, and fragments enter the fish embryo, affecting processing.

Method used

An automatic cleaning system is designed, including a casing conveyor, a basket turner and a conveying roller. The rubber basket is automatically flipped and conveyed through a robotic arm and a pneumatic device to reduce manual operation and bumps.

Benefits of technology

The automatic processing of rubber baskets is realized, reducing the collision between rubber baskets and between rubber baskets and equipment, avoiding fragments entering the fish embryo, and improving the efficiency and quality of dried fish production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223046785U_ABST
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Abstract

The utility model relates to the technical field of cleaning equipment, and discloses an automatic cleaning system which comprises a basket body conveyor, an upper conveying platform and a lower conveying platform which are arranged on the basket body conveyor, a first conveying roller is arranged on the lower conveying platform, a second conveying roller is arranged on the upper conveying platform, the upper conveying platform is connected with a basket returning step, and a third conveying roller is arranged on the basket returning step. A basket overturning machine is arranged on one side of the basket body conveyor and used for overturning the rubber baskets conveyed by the first conveying roller, and the second conveying roller is used for conveying the rubber baskets reset after overturning to the third conveying roller. According to the automatic cleaning system, the first conveying roller, the basket overturning machine, the second conveying roller and the third conveying roller are matched with one another, so that the multiple rubber baskets are dumped in order, collision between the rubber baskets or between the rubber baskets and equipment is reduced, rubber basket fragments are prevented from being mixed into fish embryos, and the influence of the rubber basket fragments on subsequent fish embryo processing is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, and particularly relates to an automatic cleaning system. Background Art

[0002] Dried fish generally refers to small fish that have been dried or baked. It is a common food ingredient. Dried fish is rich in protein, calcium, iron and various vitamins, and is relatively nutritious. Due to the drying process, dried fish has a long shelf life, can be stored without refrigeration facilities, and is not easily spoiled.

[0003] Generally, there are two production lines for the production of dried fish. During the production process, it is necessary to clean the fish embryos. During the cleaning process, two people are required to pour the fish embryos in the rubber baskets on the production line. Due to the large workload, it is easy to get tired when manually pouring the baskets, and it is easy to damage the rubber baskets by bumping, resulting in rubber basket fragments falling into the fish embryos, which affects the subsequent processing of the fish embryos. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic cleaning system to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an automatic cleaning system, including: a basket conveyor, the basket conveyor is provided with upper and lower conveying platforms, the lower conveying platform is provided with a first conveying roller, the upper conveying platform is provided with a second conveying roller, the upper conveying platform is connected to a basket-returning step, the basket-returning step is provided with a third conveying roller, a basket-turning machine is arranged on one side of the basket conveyor, the basket-turning machine is used to turn over the rubber basket conveyed by the first conveying roller, and the second conveying roller is used to convey the turned-over and reset rubber basket to the third conveying roller.

[0006] Preferably, the rotation directions of the first conveying roller and the second conveying roller are opposite.

[0007] Preferably, a material-distributing conveyor is arranged on one side of the basket-turning machine, and the material-distributing conveyor is provided with a material-distributing belt.

[0008] Preferably, the material-distributing belt is an inclined conveyor belt structure.

[0009] Preferably, the material-distributing conveyor is provided with a discharge port.

[0010] Preferably, a floating pool is arranged on one side of the material-distributing conveyor.

[0011] Preferably, the floating pool is provided with a material-guiding platform.

[0012] Preferably, a conveyor is arranged on one side of the floating pool, and the conveyor includes a reverse belt, and the reverse belt is a reciprocating conveyor belt structure.

[0013] Preferably, two material receiving buckets are arranged below the inverted belt.

[0014] Preferably, it further includes a platform scale, and the material receiving bucket is arranged on the platform scale.

[0015] This automatic cleaning system has the following beneficial effects:

[0016] In this automatic cleaning system, the glue basket is conveyed to the basket turning machine by the first conveying roller. The basket turning machine turns the glue basket to dump the fish embryos in the basket. After the material dumping is completed, the basket turning machine turns the glue basket back to its original position. The glue basket is moved out through the second conveying roller and the third conveying roller. The mutual cooperation of the first conveying roller, the basket turning machine, the second conveying roller, and the third conveying roller enables the dumping of multiple glue baskets to proceed in an orderly manner, reducing the collision between the glue baskets or between the glue baskets and the equipment, thereby avoiding the mixing of glue basket fragments into the fish embryos and reducing the impact of glue basket fragments on the subsequent processing of fish embryos. Description of the Drawings

[0017] Figure 1 is a schematic diagram of the automatic cleaning system provided by the embodiment of the present application;

[0018] Figure 2 is Figure 1 the enlarged view of part A in

[0019] Figure 3 is Figure 1 the schematic diagram of the material distribution conveyor in

[0020] Figure 4 is Figure 1 the enlarged view of part B in

[0021] In the figure: 1. Basket conveyor; 11. First conveying roller; 12. Second conveying roller; 13. Third conveying roller; 2. Basket turning machine; 3. Material distribution conveyor; 31. Material distribution belt; 32. Discharge port; 5. Floating pool; 51. Guide table; 6. Inverted belt; 7. Material receiving bucket; 8. Platform scale. Detailed Embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] As Figure 1 - Figure 2As shown in the figure, the present utility model provides an automatic cleaning system, including: a basket conveyor 1, the basket conveyor 1 is provided with upper and lower conveying platforms. The lower conveying platform is provided with a first conveying roller 11, and the upper conveying platform is provided with a second conveying roller 12. The rotation directions of the first conveying roller 11 and the second conveying roller 12 are opposite, specifically, the first conveying roller 11 rotates counterclockwise, and the second conveying roller 12 rotates clockwise.

[0024] Among them, the upper conveying platform is connected to a basket-returning step, and the basket-returning step is provided with a third conveying roller 13.

[0025] Furthermore, a basket-turning machine 2 is arranged on one side of the basket conveyor 1. The basket-turning machine 2 is used to turn over the plastic baskets conveyed by the first conveying roller 11, and the second conveying roller 12 conveys the plastic baskets that are turned over and reset to the third conveying roller 13.

[0026] Specifically, the basket conveyor 1 includes a plurality of robotic arms and a pneumatic device. The pneumatic device includes, but is not limited to, cylinders and pneumatic motors, and can adjust the tilt angle and turning action of the plastic baskets. In some embodiments, the pneumatic device can also be replaced by a hydraulic device.

[0027] In this embodiment, the pneumatic device lifts the plastic baskets conveyed by the first conveying roller 11 to the height of the upper conveying platform, and then the robotic arm turns over the plastic baskets to pour out the fish embryos in the plastic baskets. After the plastic baskets are poured out, the robotic arm turns the plastic baskets back to their original positions. The plastic baskets are moved into the basket-returning step through the second conveying roller 12, and then the empty baskets are moved out by the third conveying roller 13. The mutual cooperation of the first conveying roller 11, the basket-turning machine 2, the second conveying roller 12, and the third conveying roller 13 enables the orderly pouring of multiple plastic baskets, reducing the collision between plastic baskets or between plastic baskets and equipment, thereby avoiding the mixing of plastic basket fragments into the fish embryos and reducing the impact of plastic basket fragments on the subsequent processing of fish embryos.

[0028] As Figure 1 、 Figure 3 - Figure 4 shown, a material distribution conveyor 3 is arranged on one side of the basket-turning machine 2. The material distribution conveyor 3 is provided with a material distribution belt 31. The material distribution belt 31 is an inclined conveyor belt structure. The material distribution conveyor 3 is provided with a discharge port 32. A floating pool 5 is arranged on one side of the material distribution conveyor 3. The floating pool 5 is provided with a guide table 51. The fish embryos poured out by the basket-turning machine 2 fall onto the material distribution belt 31, and the material distribution belt 31 conveys the fish embryos into the floating pool 5. The fish embryos are soaked and cleaned in the floating pool 5. The impurities and dirt attached to the fish embryos float to form floating objects in the floating pool 5, and the floating objects are manually salvaged. The fish embryo materials are conveyed outwards from the guide table 51.

[0029] As Figure 4As shown in the figure, a conveyor is provided on one side of the floating pool 5. The conveyor includes an inverted conveyor belt 6, which is a reciprocating conveyor belt structure. Two receiving buckets 7 are arranged below the inverted conveyor belt 6. The fish embryo material flowing out from the feeding table 51 falls on the inverted conveyor belt 6, and the inverted conveyor belt 6 distributes the fish embryos into the left and right receiving buckets 7. The receiving buckets 7 are arranged on the platform scale 8, and the platform scale 8 weighs the fish embryo material.

[0030] It can be understood that generally there are two production lines for producing dried fish. During the process of cleaning fish embryos on the production line, two people are required to pour the fish embryos in the glue baskets on the production line, and then one person is responsible for fishing out floating objects, two people are responsible for receiving water, and two people are responsible for pulling the washed fish embryo material. Due to the large workload, at least five people need to work together on the two production lines.

[0031] In this embodiment, an automatic cleaning system is respectively arranged on the two production lines. The two production lines are used as an operation unit. During operation, one person places the glue basket containing the fish embryo material on the first conveying roller 11 of the two production lines, and one person fishes out floating objects beside the floating pool 5 of the two production lines. When the fish embryos in the receiving bucket 7 reach the preset weight, two people are respectively responsible for pulling the receiving bucket 7 on the two production lines. A total of four people are required to operate, which further improves the efficiency of the production line and reduces the labor cost.

[0032] In addition, the lower conveying platform of the basket conveyor 1 can pre-store 10 glue baskets, so that each production line can cache 10 glue baskets. Even if the speed of placing the glue baskets slows down due to manual fatigue, it does not affect the dumping of materials by the basket turning machine 2.

[0033] Working principle: The basket turning machine 2 lifts the glue basket conveyed by the first conveying roller 11 to the height of the upper conveying platform, and then turns the glue basket over to pour out the fish embryos in the glue basket. After the glue basket is emptied, the glue basket turns back to its original position. The glue basket is moved into the basket returning step through the second conveying roller 12, and then the empty basket is moved out by the third conveying roller 13. The fish embryos poured by the basket turning machine 2 fall onto the distributing belt 31, and the distributing belt 31 conveys the fish embryos into the floating pool 5. The fish embryos are soaked and cleaned in the floating pool 5. The impurities and dirt attached to the fish embryos float up in the floating pool 5 to form floating objects, which are fished out manually. The fish embryo material falls from the feeding table 51 onto the inverted conveyor belt 6, and the inverted conveyor belt 6 distributes the fish embryos into the left and right receiving buckets 7. The receiving buckets 7 are arranged on the platform scale 8, and the platform scale 8 weighs the fish embryo material. When the fish embryos in the receiving bucket 7 reach the preset weight, the receiving bucket 7 is pulled manually again.

[0034] In summary, although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cleaning system, characterized in that: include: A basket conveyor (1), the basket conveyor (1) being provided with an upper and lower conveying platform, the lower conveying platform being provided with a first conveying roller (11), the upper conveying platform being provided with a second conveying roller (12), the upper conveying platform being connected to a basket return step, the basket return step being provided with a third conveying roller (13); A basket turning machine (2) is provided on one side of the basket conveyor (1), and the basket turning machine (2) is used to turn over the plastic basket conveyed by the first conveying roller (11); The second conveying roller (12) is used to convey the turned and reset rubber basket to the third conveying roller (13).

2. An automatic cleaning system according to claim 1, characterized in that: The first conveying roller (11) and the second conveying roller (12) rotate in opposite directions.

3. An automatic cleaning system according to claim 1, characterized in that: A material distribution conveyor (3) is arranged on one side of the basket turning machine (2), and the material distribution conveyor (3) is provided with a material distribution belt (31).

4. An automatic cleaning system according to claim 3, characterized in that: The material distribution belt (31) is a conveyor belt structure arranged obliquely.

5. An automatic cleaning system according to claim 3, characterized in that: The material distribution conveyor (3) is provided with a discharge port (32).

6. An automatic cleaning system according to claim 3, characterized in that: A floating pool (5) is arranged on one side of the material distribution conveyor (3).

7. An automatic cleaning system according to claim 6, characterized in that: The floating pool (5) is provided with a material guiding platform (51).

8. An automatic cleaning system according to claim 6, characterized in that: A conveyor is arranged on one side of the floating pool (5), and the conveyor comprises a reciprocating belt (6). The reciprocating belt (6) is a reciprocating conveyor belt structure.

9. An automatic cleaning system according to claim 8, characterized in that: Two material receiving barrels (7) are arranged below the reverse belt (6).

10. An automatic cleaning system according to claim 9, characterized in that: It also comprises a floor scale (8), and the material receiving bucket (7) is arranged on the floor scale (8).