Copper stranded wire rolling, detecting and discharging device
By introducing a laser rangefinder and an automated drive system into the copper stranded wire winding device, the automation problems of stranded wire diameter detection and unloading are solved, and efficient and automatic winding and unloading process is achieved.
Patent Information
- Application Number
- CN202421936286.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing copper stranded wire winding device cannot automatically detect the diameter of the stranded wire, and it requires manual disassembly and unloading after winding is completed, which is cumbersome and time-consuming.
A laser rangefinder is used to detect the winding diameter of the twisted wire, and the wheel drives the movement of the wheel through a linear module and an electric cylinder, combining the push rod cutting mechanism to achieve automatic winding and cutting.
Automatic inspection and unloading of stranded wire winding is realized, improving the quality and efficiency of winding is improved, reducing manpower operations and simplifying the process.
Smart Images

Figure CN223046953U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper stranded wire processing, and more specifically, particularly relates to a copper stranded wire winding detection and blanking device. Background Technique
[0002] At present, in life, practical copper wires are used as conductors. It has very good electrical conductivity and is widely used in manufacturing electric wires, cables, electric brushes, etc.; it has good thermal conductivity and is often used to manufacture magnetic instruments and meters that need to prevent magnetic interference, such as compasses, aviation instruments, etc.; it has extremely good plasticity and is easy to be hot-pressed and cold-pressed, and can be made into copper materials such as tubes, rods, wires, strips, tapes, plates, foils, etc. Pure copper products have two types: smelting products and processing products. However, after the copper wire is produced, it needs to be wound up for convenient transportation and use.
[0003] Chinese Patent with publication number CN219093181U discloses a copper stranded wire winding device, belonging to the technical field of copper wire winding, including a winding main body. The winding main body is rotatably installed with a winding column, and a winding disc is detachably installed on the winding column. A translation lead screw is rotatably installed on the winding main body. The advantages of the utility model are as follows: when the winding device is used, the copper stranded wire to be wound is connected to the winding disc through a wire passing hole and a translation box, and then the winding main body is started to make the winding column and the translation lead screw rotate, so as to wind the copper stranded wire. At this time, the motor and the heating wire plate work. The work of the motor drives the fan blades to rotate, and the heat generated by the heating wire plate is blown onto the copper wire to slightly heat the copper wire. The residual temperature is collected by the air collecting groove and then transported to the water washing bin through the air duct. In this way, the copper wire can be appropriately heated before winding, making it more convenient to wind copper wires with different radii, and the residual temperature can be appropriately reused.
[0004] Although this can wind copper stranded wires, however: when winding this copper stranded wire, it is impossible to detect the diameter of the stranded wire wound on the wheel disc, and it is impossible to control the winding amount. It can only be detected manually. At the same time, after winding is completed, it needs to be manually removed and carried out of the processing area, which is very time-consuming and laborious, and cannot be automatically pushed out for blanking treatment, and the operation is cumbersome. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a copper stranded wire winding detection and blanking device to solve the problems put forward in the above background technique.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a copper stranded wire winding and detecting and unloading device, comprising a driving seat, a linear module is arranged on the driving seat, a moving end of the linear module is connected to the moving seat, a rotating mechanism is arranged on the moving seat, a positioning column is arranged at one end of the rotating mechanism, a threaded surface is arranged at one end of the positioning column, a locking disk is threadedly connected to the threaded surface, a wheel is installed on the positioning column, and the wheel is fastened and installed by the locking disk, the wheel is used for collecting the stranded wire, the wheel is located on one side of the driving seat, a positioning seat is arranged on the side wall of the driving seat, an adjusting rod is fixed in the positioning seat, a wire outlet wheel is arranged at one end of the adjusting rod for leading out the stranded wire, an electric cylinder is arranged above the wheel, the electric cylinder is installed on the driving seat, a mounting arm is connected to the pushing end of the electric cylinder, a guide detection mechanism is arranged at one end of the mounting arm, the stranded wire is detected and wound up by the guide detection mechanism, and a unloading mechanism is arranged below the wheel.
[0007] As an optional scheme of the utility model, the rotating mechanism includes a side mounting plate, a driving motor is arranged on one side of the side mounting plate, one end of the driving motor is connected to the driving gear, a transfer gear set is meshed below the driving gear, the transfer gear set is mounted on the side mounting plate, the transfer gear set is composed of a double gear combination, one gear is meshed with the driving gear, and the other gear is meshed with the transmission gear, the transmission gear is mounted on the rotating shaft, the rotating shaft is mounted in the side mounting plate, a side mounting frame is arranged on one side of the side mounting plate, a bearing seat is arranged in the side mounting frame, the bearing seat is assembled with the rotating shaft for transmission, and one end of the rotating shaft is connected to the positioning column.
[0008] As an optional scheme of the utility model, the guide detection mechanism includes a wire wheel, which is arranged on one side of the mounting arm, a transfer plate is arranged above the wire wheel, and the transfer plate is fixed to the other side of the mounting arm, a first transfer wheel is arranged on the transfer plate, and a second transfer wheel is arranged below the first transfer wheel. The stranded wire on the outlet wheel is steered by the first transfer wheel and the second transfer wheel until it is transported to the wire wheel for final winding. A detection plate is arranged below the transfer plate, and the detection plate is parallel to the tangent surface of the wheel disc. A laser rangefinder is arranged on the detection plate, and the winding diameter of the stranded wire is detected by the laser rangefinder.
[0009] As an optional solution of the utility model, the unloading mechanism includes a slide seat, a slide groove is arranged in the slide seat, a unloading seat is slidably matched in the slide groove, an arc groove is arranged on the top of the unloading seat for placing the wheel disc, and a pushing mechanism is arranged on one side of the unloading seat.
[0010] As an alternative embodiment of the present utility model, the pushing mechanism includes a transfer frame fixed to one side of the moving seat. Symmetric push rods are provided at the bottom of the transfer frame. The push rods are slidably engaged in the driving seat, and one end of each push rod abuts against the side surface of the blanking seat to drive the blanking seat to move.
[0011] As an alternative embodiment of the present utility model, a material guiding seat is provided on one side of the sliding seat. The material guiding seat is provided with an inclined surface for rolling the wheel disc.
[0012] The present utility model provides a copper stranded wire winding detection and blanking device, which has the following beneficial effects:
[0013] By providing an adjustable wire outlet wheel to drive the stranded wire to be conveyed. At the same time, it then bypasses the second transition wheel and the first transition wheel, and finally is recycled to the wheel disc through the wire guiding wheel. The electric telescopic cylinder drives the mounting arm to continuously move in a cycle, thereby realizing the uniform winding of the stranded wire. The laser rangefinder on the detection plate will detect the diameter after winding to avoid excessive winding on the wheel disc. After winding is completed, the linear module drives the movement of the positioning post on the moving seat, thereby driving the wheel disc to move to the sliding seat end. At the same time, the blanking seat is synchronously pushed by the push rod at the bottom, and the wheel disc is supported by the blanking seat and rolled to the designated area for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural view of the present utility model;
[0015] Figure 2 is a front view of the present utility model;
[0016] Figure 3 is a side view of the present utility model;
[0017] Figure 4 is a B-B cross-sectional view of the present utility model.
[0018] In the figure: 1, driving seat; 2, linear module; 3, moving seat; 301, side mounting plate; 302, driving motor; 303, side mounting frame; 304, bearing seat; 4, rotating shaft; 401, transmission gear; 402, driving gear; 403, transfer gear set; 404, positioning post; 5, electric cylinder; 501, mounting arm; 502, wire guiding wheel; 6, positioning seat; 601, adjusting rod; 602, wire outlet wheel; 7, transfer plate; 701, first transfer wheel; 702, second transfer wheel; 8, detection plate; 801, laser rangefinder; 9, wheel disc; 901, locking disc; 10, sliding seat; 11, blanking seat; 12, transfer frame; 121, push rod; 13, material guiding seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0020] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figures 1 to 4 The utility model provides a technical solution: a copper stranded wire winding detection and unloading device, including a driving seat 1, a linear module 2 is arranged on the driving seat 1, a moving end of the linear module 2 is connected to a moving seat 3, a rotating mechanism is arranged on the moving seat 3, a positioning column 404 is arranged at one end of the rotating mechanism, and the rotating mechanism includes a side mounting plate 301, a driving motor 302 is arranged on one side of the side mounting plate 301, one end of the driving motor 302 is connected to a driving gear 402, a transfer gear set 403 is meshed below the driving gear 402, and the transfer gear set 403 is installed on the side mounting plate 301, and the transfer gear set 403 is composed of a double gear combination, one of which is connected to the driving gear 402. The movable gear 402 is meshed, and another gear is meshed with the transmission gear 401. The transmission gear 401 is installed on the rotating shaft 4, and the rotating shaft 4 is installed in the side mounting plate 301. A side mounting frame 303 is provided on one side of the side mounting plate 301, and a bearing seat 304 is provided in the side mounting frame 303. The bearing seat 304 and the rotating shaft 4 are assembled for transmission. One end of the rotating shaft 4 is connected to the positioning column 404, and one end of the positioning column 404 is provided with a threaded surface. The threaded surface is threadedly connected to the locking disk 901, and a wheel disc 9 is installed on the positioning column 404. The wheel disc 9 is fastened and installed by the locking disk 901. The wheel disc 9 is used for collecting the stranded wire, and the wheel disc 9 is located on one side of the driving seat 1.
[0023] A positioning seat 6 is provided on the side wall of the driving seat 1. An adjusting rod 601 is fixed inside the positioning seat 6. One end of the adjusting rod 601 is provided with a wire outlet wheel 602 for leading out the stranded wire. An electric cylinder 5 is provided above the wheel disc 9. The electric cylinder 5 is installed on the driving seat 1. The pushing end of the electric cylinder 5 is connected with an installation arm 501. One end of the installation arm 501 is provided with a guiding and detecting mechanism. The stranded wire is detected and wound through the guiding and detecting mechanism. The guiding and detecting mechanism includes a wire guiding wheel 502. The wire guiding wheel 502 is arranged on one side of the installation arm 501. A transfer plate 7 is provided above the wire guiding wheel 502. The transfer plate 7 is fixed on the other side of the installation arm 501. A first transfer wheel 701 is arranged on the transfer plate 7. A second transfer wheel 702 is arranged below the first transfer wheel 701. The stranded wire on the wire outlet wheel 602 is turned through the first transfer wheel 701 and the second transfer wheel 702 until it is conveyed to the wire guiding wheel 502 for final wire winding.
[0024] A detecting plate 8 is provided below the transfer plate 7. The detecting plate 8 is parallel to the tangent plane of the wheel disc 9. A laser rangefinder 801 is arranged on the detecting plate 8. The winding diameter of the stranded wire is detected through the laser rangefinder 801 to facilitate accurate blanking. A blanking mechanism is provided below the wheel disc 9. After the winding is completed, the wheel disc 9 is moved and blanked through the blanking mechanism. The blanking mechanism includes a sliding seat 10. A sliding groove is arranged inside the sliding seat 10. A blanking seat 11 is slidably matched in the sliding groove. An arc groove is arranged at the top of the blanking seat 11 for placing the wheel disc 9. A pushing mechanism is arranged on one side of the blanking seat 11.
[0025] The pushing mechanism includes a transfer frame 12. The transfer frame 12 is fixed on one side of the moving seat 3. Symmetrical push rods 121 are arranged at the bottom of the transfer frame 12. The push rods 121 are slidably matched inside the driving seat 1. One end of the push rod 121 is attached to the side surface of the blanking seat 11 to drive the blanking seat 11 to move. A material guiding seat 13 is arranged on one side of the sliding seat 10. The material guiding seat 13 is provided with an inclined surface for quickly rolling the wheel disc 9 to a specified area.
[0026] The specific usage mode and function of this embodiment are as follows: First, the wheel disc 9 is installed on the positioning column 404. The stranded wire is conveyed to the wire outlet wheel 602 through the equipment, then bypasses the second transition wheel and the first transition wheel, and finally is recycled to the wheel disc 9 through the wire guiding wheel 502. During this period, the installation arm 501 is driven by the electric telescopic cylinder to continuously move in a cycle, so as to realize the uniform winding of the stranded wire. The laser rangefinder 801 on the detecting plate 8 will detect the diameter after winding to avoid excessive winding of the wheel disc 9. After the winding is completed, the linear module 2 is started to drive the movement of the positioning column 404 on the moving seat 3, thereby driving the wheel disc 9 to move to the end of the sliding seat 10. At the same time, the blanking seat 11 is synchronously pushed by the push rod 121 at the bottom. The removed wheel disc 9 is supported by the blanking seat 11 and finally rolls to the specified area through the material pouring seat for recycling.
[0027] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A copper stranded wire winding detection and unloading device, characterized in that: The invention comprises a driving seat (1), wherein a linear module (2) is arranged on the driving seat (1), wherein a movable end of the linear module (2) is connected to a movable seat (3), wherein a rotating mechanism is arranged on the movable seat (3), wherein a positioning column (404) is arranged at one end of the rotating mechanism, wherein a threaded surface is arranged at one end of the positioning column (404), wherein a locking disk (901) is threadedly connected to the threaded surface, wherein a wheel disc (9) is installed on the positioning column (404), wherein the wheel disc (9) is fastened and installed by the locking disk (901), wherein the wheel disc (9) is used for collecting the stranded wire, and wherein the wheel disc (9) is located on the driving seat. (1) On one side, a positioning seat (6) is provided on the side wall of the driving seat (1), an adjusting rod (601) is fixed inside the positioning seat (6), one end of the adjusting rod (601) is provided with a wire-out wheel (602) for leading out the stranded wire, an electric cylinder (5) is provided above the wheel disc (9), the electric cylinder (5) is mounted on the driving seat (1), the pushing end of the electric cylinder (5) is connected to a mounting arm (501), one end of the mounting arm (501) is provided with a guide detection mechanism, and the stranded wire is detected and reeled up by the guide detection mechanism, and a material discharge mechanism is provided below the wheel disc (9).
2. A copper stranded wire winding detection and unloading device according to claim 1, characterized in that: The rotating mechanism comprises a side mounting plate (301), a driving motor (302) is arranged on one side of the side mounting plate (301), one end of the driving motor (302) is connected to a driving gear (402), a transfer gear set (403) is meshed below the driving gear (402), the transfer gear set (403) is mounted on the side mounting plate (301), the transfer gear set (403) is composed of a double gear combination, one gear is meshed with the driving gear (402), and the other gear is meshed with the transmission gear (401), the transmission gear (401) is mounted on a rotating shaft (4), the rotating shaft (4) is mounted in the side mounting plate (301), a side mounting frame (303) is arranged on one side of the side mounting plate (301), a bearing seat (304) is arranged in the side mounting frame (303), the bearing seat (304) and the rotating shaft (4) are assembled and driven, and one end of the rotating shaft (4) is connected to a positioning column (404).
3. A copper stranded wire winding detection and unloading device according to claim 1, characterized in that: The guide detection mechanism comprises a wire wheel (502), the wire wheel (502) is arranged on one side of the mounting arm (501), an adapter plate (7) is arranged above the wire wheel (502), the adapter plate (7) is fixed on the other side of the mounting arm (501), a first adapter wheel (701) is arranged on the adapter plate (7), a second adapter wheel (702) is arranged below the first adapter wheel (701), the stranded wire on the outlet wheel (602) is turned by the first adapter wheel (701) and the second adapter wheel (702), until it is transported to the wire wheel (502) for final winding, a detection plate (8) is arranged below the adapter plate (7), the detection plate (8) is parallel to the tangent surface of the wheel disc (9), a laser rangefinder (801) is arranged on the detection plate (8), and the winding diameter of the stranded wire is detected by the laser rangefinder (801).
4. A copper stranded wire winding detection and unloading device according to claim 1, characterized in that: The material discharge mechanism comprises a slide seat (10), a slide groove is arranged in the slide seat (10), a material discharge seat (11) is slidably matched in the slide groove, a circular arc groove is arranged on the top of the material discharge seat (11) for placing the wheel disc (9), and a push-out mechanism is arranged on one side of the material discharge seat (11).
5. A copper stranded wire winding detection and unloading device according to claim 4, characterized in that: The ejection mechanism comprises an adapter frame (12), the adapter frame (12) is fixed on one side of the movable seat (3), a symmetrical push rod (121) is arranged at the bottom of the adapter frame (12), the push rod (121) is slidably fitted in the driving seat (1), and one end of the push rod (121) is in contact with the side surface of the material discharge seat (11), thereby driving the material discharge seat (11) to move.
6. A copper stranded wire winding detection and unloading device according to claim 4, characterized in that: A material guide seat (13) is provided on one side of the slide seat (10), and the material guide seat (13) is provided with an inclined surface for rolling the wheel disc (9).
Citation Information
Patent Citations
Copper stranded wire winding equipment
CN219093181U