Microbial fermentation feed production device based on palm meal

Abstract

The utility model discloses a microbial fermentation feed production device based on palm meal, which belongs to the technical field of microbial fermentation feed production and comprises a crushing bin, a crushing cutter group is arranged in an inner cavity of the crushing bin, and the crushing cutter group realizes rotary crushing through a rotating mechanism fixedly mounted on the outer wall of the crushing bin. A fermentation bin for fermentation is arranged on the side portion of the crushing bin, and a filtering assembly convenient to disassemble is arranged at the top of the fermentation bin. According to the utility model, through the arrangement of the filter assembly and the filter cloth bag, not only can gas in the inner cavity of the fermentation bin be filtered, but also air entering the fermentation bin from the outside can be filtered, so that harmful gas is prevented from being discharged and entering, and the fermentation of palm meal feed is ensured; the emission of harmful gas possibly generated in the fermentation process is reduced, the influence on the environment is reduced, the filter cloth bag is convenient to replace under the action of the hoop, the maintenance cost of the device is reduced, and the use effect of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of microbial fermentation feed production, in particular to a microbial fermentation feed production device based on palm meal. Background Technique

[0002] Microorganisms include a large group of organisms such as bacteria, viruses, fungi, and some small protists and microscopic algae. They are tiny in individual and closely related to humans. It covers a wide variety of beneficial and harmful types and is widely involved in many fields such as food, medicine, industry and agriculture, environmental protection, and sports. In the production process of microbial fermentation feed, it is usually necessary to strictly control the amount of fermentation raw materials. This process is generally controlled manually. However, during manual operation, errors may occur, and sometimes the error value may even be too large, thus affecting the final product.

[0003] The Chinese patent discloses a production platform for producing microbial fermentation feed (publication number: CN210711564U). This patent monitors the amount of added raw materials by setting a gravity sensor inside the adjusting plate. When the amount reaches the set value, it controls the baffle to move away, enabling the raw materials to fall into the fermentation tank for fermentation. This not only improves the accuracy of feeding but also greatly reduces the possible errors during the production process. By respectively setting an air inlet valve and an exhaust valve at the top of the fermentation tank, it is convenient for the staff to control the air content in the fermentation tank according to the aerobic degree of the fermented matter in the fermentation tank. However, this patent directly discharges the harmful gases generated by the fermentation of palm meal feed without filtering, which is likely to cause environmental pollution. At the same time, the palm meal raw materials are not crushed, resulting in different sizes of palm meal raw materials and causing asynchronous fermentation effects, affecting the fermentation completion rate. Therefore, the utility model provides a microbial fermentation feed production device based on palm meal to solve the above-mentioned problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a microbial fermentation feed production device based on palm meal to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A microbial fermentation feed production device based on palm meal includes a crushing bin. A crushing knife group is arranged in the inner cavity of the crushing bin. The crushing knife group realizes rotational crushing through a rotating mechanism fixedly installed on the outer wall of the crushing bin. A fermentation bin for fermentation is arranged on the side of the crushing bin. A filter assembly that is convenient for disassembly is arranged at the top of the fermentation bin.

[0007] The filtering component includes a filtering cloth bag. A connecting pipe is arranged on the side of the filtering cloth bag. A sealing plate is fixedly connected to the side of the connecting pipe. The side of the sealing plate is fixedly connected to the side of the fermentation tank through a plurality of first bolts. The connecting pipe and the filtering cloth bag are fixedly connected through a clamp.

[0008] As a further solution of the present utility model, the rotating mechanism includes a motor arranged on the side of the crushing chamber. The output shaft of the motor is fixedly connected with a first rotating wheel. A second rotating wheel is arranged on the side of the first rotating wheel. The second rotating wheel and the first rotating wheel are sleeved and connected through a first belt. The second rotating wheel is fixedly sleeved with a first rotating rod. One end of the first rotating rod is fixedly connected with the crushing knife group on the periphery.

[0009] As a further solution of the present utility model, a third rotating wheel is arranged at the bottom of the second rotating wheel. The third rotating wheel and the second rotating wheel are sleeved and connected through a second belt. A spiral rod is fixedly sleeved on the side of the third rotating wheel. A receiving bin is rotatably sleeved on the periphery of the spiral rod. The receiving bin is fixedly installed at the bottom of the crushing chamber. One end of the receiving bin away from the third rotating wheel is fixedly sleeved on the side of the fermentation chamber.

[0010] As a further solution of the present utility model, a filtering plate is arranged at the top of the receiving bin. The filtering plate is fixedly installed between the receiving bin and the crushing chamber.

[0011] As a further solution of the present utility model, a stirring rod for stirring is arranged in the inner cavity of the fermentation chamber. A second rotating rod is fixedly sleeved in the inner cavity of the stirring rod. A fourth rotating wheel is fixedly sleeved on the periphery of the end of the second rotating rod away from the fermentation chamber. A fifth rotating wheel is arranged at the top of the fourth rotating wheel. The fifth rotating wheel and the fourth rotating wheel are sleeved and connected through a third belt. The side of the fifth rotating wheel is fixedly sleeved with the end of the first rotating rod away from the second rotating wheel. Support blocks are rotatably sleeved at the ends of the second rotating rod away from the stirring rod and the spiral rod away from the third rotating wheel.

[0012] As a further solution of the present utility model, a discharge pipe is fixedly sleeved at the bottom end of the fermentation chamber. A cap is rotatably threaded on the periphery of the discharge pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. When the utility model is in use, through the arranged filtering component, the filter bag can not only filter the gas in the inner cavity of the fermentation tank, but also filter the air entering the fermentation tank from the outside, thereby preventing the discharge and entry of harmful gases, ensuring the fermentation of palm kernel meal feed, reducing the emission of harmful gases that may be generated during the fermentation process, reducing the impact on the environment, facilitating the replacement of the filter bag under the action of the clamp, reducing the maintenance cost of the device, and improving the use effect of the device.

[0015] 2. When the utility model is in use, through the arranged rotating mechanism, it can not only crush the palm kernel meal raw material, improve the synchronization of the fermentation of palm kernel meal feed, but also improve the automation degree of the device, reduce the need for manual operation, accelerate the conversion speed of palm kernel meal raw material to finished feed, and help improve the nutritional value and digestion and absorption rate of the final feed through the stirring method. Brief Description of the Drawings

[0016] Figure 1 It is the front view of the overall structure of a microbial fermentation feed production device based on palm kernel meal.

[0017] Figure 2 It is the side view of the overall structure of a microbial fermentation feed production device based on palm kernel meal.

[0018] Figure 3 It is the internal structure diagram of the crushing chamber in a microbial fermentation feed production device based on palm kernel meal.

[0019] Figure 4 It is a microbial fermentation feed production device based on palm kernel meal at Figure 3 The enlarged view at A.

[0020] Figure 5 It is the partial structure diagram of the discharge pipe in a microbial fermentation feed production device based on palm kernel meal.

[0021] In the figure: 1. Crushing chamber; 2. Protection plate; 3. Crushing knife group; 4. Support frame; 5. Motor; 6. First rotating wheel; 7. First belt; 8. Second belt; 9. Fermentation tank; 10. First intake pipe; 11. Second intake pipe; 12. Exhaust pipe; 13. Filter bag; 14. Temperature sensor; 15. Fifth rotating wheel; 16. Third belt; 17. Second rotating wheel; 18. First rotating rod; 19. Third rotating wheel; 20. Support block; 21. Feeding bin; 22. Filter plate; 23. Screw rod; 24. Fourth rotating wheel; 25. Second rotating rod; 26. Stirring rod; 27. Discharge pipe; 28. Cap; 29. Convex block; 30. Sealing plate; 31. First bolt; 32. Connecting pipe; 33. Clamp; 34. Humidity sensor. Detailed Implementation Manner

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Example 1: Please refer to Figure 1 - Figure 5 , in the embodiment of the present utility model, a microbial fermentation feed production device based on palm meal includes a crushing bin 1, a protective plate 2 hinged to the side of the crushing bin 1, so as to prevent the dust of the palm meal feed during crushing from flying, playing a role in protecting the environment. A crushing knife group 3 is arranged in the inner cavity of the crushing bin 1. By setting the crushing knife group 3, the palm meal raw material can be crushed, the size of the raw material can be reduced, so that the palm meal feed can be fermented simultaneously and the fermentation effect can be provided. The crushing knife group 3 realizes rotational crushing through a rotating mechanism fixedly installed on the outer wall of the crushing bin 1. A fermentation bin 9 for fermentation is arranged on the side of the crushing bin 1, and a filter assembly that is convenient to disassemble is arranged on the top of the fermentation bin 9;

[0024] The filter assembly includes a filter cloth bag 13. The filter cloth bag 13 can not only filter the gas in the inner cavity of the fermentation bin 9, but also filter the air entering the fermentation bin 9 from the outside, thereby preventing the discharge and entry of harmful gases, ensuring the fermentation of the palm meal feed while playing a role in protecting the environment. A connecting pipe 32 is arranged on the side of the filter cloth bag 13. A sealing plate 30 is fixedly connected to the side of the connecting pipe 32. The side of the sealing plate 30 is fixedly connected to the side of the fermentation bin 9 through a plurality of first bolts 31. The connecting pipe 32 and the filter cloth bag 13 are fixedly connected through a clamp 33. The clamp 33 is used to fix the connection part of the connecting pipe 32 and the filter cloth bag 13, so as to facilitate the installation and replacement of the filter cloth bag 13.

[0025] Example 2: Please refer to Figure 1 - Figure 5, on the basis of Embodiment 1, the rotating mechanism includes a motor 5 arranged on the side of the crushing bin 1. The motor 5 is the power source of this device, providing power support. And a support frame 4 is fixedly installed at the bottom of the motor 5. The top of the support frame 4 is fixedly connected to the periphery of the crushing bin 1. The output shaft of the motor 5 is fixedly connected to a first rotating wheel 6. A second rotating wheel 17 is arranged on the side of the first rotating wheel 6. The second rotating wheel 17 and the first rotating wheel 6 are sleeved and connected by a first belt 7. A first rotating rod 18 is fixedly sleeved on the second rotating wheel 17. One end of the first rotating rod 18 is fixedly connected to the crushing knife group 3. The first rotating rod 18 is rotatably sleeved on both sides of the inner cavity of the crushing bin 1, and can drive the crushing knife group 3 to rotate, thereby realizing the crushing of palm meal raw materials;

[0026] Please refer to Figure 1 , Figure 2 and Figure 3 , a third rotating wheel 19 is arranged at the bottom end of the second rotating wheel 17. The third rotating wheel 19 and the second rotating wheel 17 are sleeved and connected by a second belt 8. The second belt 8 and the first belt 7 are far away from each other and do not contact, and can rotate synchronously at the same time to realize the transmission of force. A spiral rod 23 is fixedly sleeved on the side of the third rotating wheel 19. The spiral rod 23 is rotatably sleeved with a material receiving bin 21. The material receiving bin 21 is fixedly installed at the bottom of the crushing bin 1. One end of the material receiving bin 21 far away from the third rotating wheel 19 is fixedly sleeved on the side of the fermentation bin 9. A rotating groove adapted to the spiral rod 23 is opened in the inner cavity of the material receiving bin 21, so as to realize the conveying of materials;

[0027] Please refer to Figure 3 , a filter plate 22 is arranged on the top of the material receiving bin 21. The filter plate 22 is fixedly installed between the material receiving bin 21 and the crushing bin 1. By setting the filter plate 22, larger palm meal particles can be intercepted, so that the sizes of the filtered palm meal feed particles are consistent, improving the simultaneity of fermentation and the fermentation effect;

[0028] Please refer to Figure 3, a stirring rod 26 for stirring is arranged in the inner cavity of the fermentation bin 9. A second rotating rod 25 is fixedly sleeved in the inner cavity of the stirring rod 26. A fourth rotating wheel 24 is fixedly sleeved on the outer periphery of the end of the second rotating rod 25 far away from the fermentation bin 9. A fifth rotating wheel 15 is arranged on the top of the fourth rotating wheel 24. The fifth rotating wheel 15 and the fourth rotating wheel 24 are sleeved and connected by a third belt 16. The side part of the fifth rotating wheel 15 is fixedly sleeved with the end of the first rotating rod 18 far away from the second rotating wheel 17. Support blocks 20 are rotatably sleeved on the ends of the second rotating rod 25 far away from the stirring rod 26 and the end of the screw rod 23 far away from the third rotating wheel 19. The screw rod 23 can send the palm meal feed in the inner cavity of the feeding bin 21 into the inner cavity of the fermentation bin 9 to realize the conveying of materials. An air outlet pipe 12 is fixedly installed on the side part of the fermentation bin 9. The air outlet pipe 12 is fixedly connected with the first bolt 31 on the filtering component. A temperature sensor 14 and a humidity sensor 34 are installed on the side part of the fermentation bin 9. A first air inlet pipe 10 and a second air inlet pipe 11 are installed on the opposite side parts of the temperature sensor 14 and the humidity sensor 34, so as to realize the regulation of the temperature and humidity in the inner cavity of the fermentation bin 9;

[0029] Please refer to Figure 3 and Figure 4 , the bottom end of the fermentation bin 9 is fixedly sleeved with a discharge pipe 27. A cap 28 is rotatably sleeved on the outer periphery of the discharge pipe 27 by threads. Thread grooves are arranged on the parts of the discharge pipe 27 and the cap 28 in contact with each other, so that the discharge pipe 27 and the cap 28 can be rotatably connected by threads to improve the sealing effect. A convex block 29 is installed on the top of the cap 28. The convex block 29 can seal the inner cavity of the discharge pipe 27 to prevent the flow of air and improve the sealing effect.

[0030] The working principle of the present utility model is as follows: When using this device to produce feed from palm meal, first, the palm meal raw material needs to be poured into the inner cavity of the crushing bin 1. Then, through the driving motor 5, the rotation of the motor 5 can drive the first rotating wheel 6 to rotate, and further drive the second rotating wheel 17 to rotate through the first belt 7. The rotation of the second rotating wheel 17 can drive the first rotating rod 18 and the crushing knife group 3 to rotate, thereby realizing the crushing of the palm meal raw material. The crushed palm meal material will be filtered through the filter plate 22, and the filtered feed will fall downward into the inner cavity of the material receiving bin 21. Since the second rotating wheel 17 and the third rotating wheel 19 are synchronously rotated through the second belt 8, the screw rod 23 in the inner cavity of the material receiving bin 21 can be driven to rotate. The rotation of the screw rod 23 can drive the feed to spiral into the inner cavity of the fermentation bin 9. Since the first rotating rod 18 and the second rotating rod 25 are rotated through the fifth rotating wheel 15, the third belt 16 and the fourth rotating wheel 24, the feed entering the inner cavity of the fermentation bin 9 will achieve a stirring effect through the rotation of the stirring rod 26, and the temperature and humidity in the inner cavity of the fermentation bin 9 will be monitored in real time through the temperature sensor 14 and the humidity sensor 34. When necessary, the humidity and temperature in the inner cavity of the fermentation bin 9 can be increased through the first air inlet pipe 10 and the second air inlet pipe 11, so as to meet the fermentation requirements of palm meal feed. Through the set filtering component, under the action of the filter bag 13, the gas in the inner cavity of the fermentation bin 9 can be filtered and discharged, and the outside air can also be filtered to facilitate the entry of oxygen into the inner cavity of the fermentation bin 9, meeting the fermentation requirements of palm meal microbial feed. After fermentation, by rotating the capping 28, it is convenient for the palm meal microbial feed in the inner cavity of the fermentation bin 9 to be discharged through the discharge pipe 27 for collection;

[0031] When using this device, the filter bag 13 can be conveniently taken out and replaced by adjusting the clamp 33, which is convenient for next use, improves the filtering effect, can prevent air pollution, and plays a role in protecting the environment.

[0032] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent replacements or changes should be covered within the protection scope of the present utility model.

Claims

1. A palm meal-based microbial fermentation feed production device, comprising a crushing bin (1), characterized in that: The inner cavity of the crushing bin (1) is provided with a crushing knife group (3), and the crushing knife group (3) realizes rotational crushing through a rotating mechanism fixedly mounted on the outer wall of the crushing bin (1); a fermentation bin (9) for fermentation is provided on the side of the crushing bin (1), and a filter assembly that is easy to disassemble is provided on the top of the fermentation bin (9); The filter assembly comprises a filter bag (13), a connecting pipe (32) is provided on the side of the filter bag (13), a sealing plate (30) is fixedly connected to the side of the connecting pipe (32), the side of the sealing plate (30) is fixedly connected to the side of the fermentation bin (9) by a plurality of first bolts (31), and the connecting pipe (32) and the filter bag (13) are fixedly connected by a clamp (33).

2. A palm meal-based microbial fermentation feed production device according to claim 1, characterized in that: The rotating mechanism comprises a motor (5) arranged on the side of the crushing bin (1), the output shaft of the motor (5) is fixedly connected to a first rotating wheel (6), and a second rotating wheel (17) is arranged on the side of the first rotating wheel (6).

3. A palm meal-based microbial fermentation feed production device according to claim 2, characterized in that: The second rotating wheel (17) is sleeved and connected to the first rotating wheel (6) via a first belt (7); the second rotating wheel (17) is fixedly sleeved with a first rotating rod (18); the outer periphery of the first rotating rod (18) is fixedly connected to one end of the crushing knife assembly (3).

4. A palm meal-based microbial fermentation feed production device according to claim 3, characterized in that: A third rotating wheel (19) is provided at the bottom end of the second rotating wheel (17); the third rotating wheel (19) is sleeved and connected to the second rotating wheel (17) via a second belt (8); a spiral rod (23) is fixedly sleeved on the side of the third rotating wheel (19).

5. A palm meal-based microbial fermentation feed production device according to claim 4, characterized in that: A material receiving bin (21) is rotatably sleeved on the periphery of the spiral rod (23), the material receiving bin (21) being fixedly mounted on the bottom of the crushing bin (1), and one end of the material receiving bin (21) away from the third rotating wheel (19) being fixedly sleeved on the side of the fermentation bin (9).

6. A palm meal-based microbial fermentation feed production device according to claim 5, characterized in that: A filter plate (22) is provided on the top of the material receiving bin (21), and the filter plate (22) is fixedly installed between the material receiving bin (21) and the crushing bin (1).

7. A palm meal-based microbial fermentation feed production device according to claim 6, characterized in that: The inner cavity of the fermentation bin (9) is provided with a stirring rod (26) for stirring, and the inner cavity of the stirring rod (26) is fixedly sleeved with a second rotating rod (25).

8. The device for producing palm meal-based microbial fermentation feed according to claim 7, characterized in that: A fourth rotating wheel (24) is fixedly sleeved on the periphery of one end of the second rotating rod (25) away from the fermentation bin (9), a fifth rotating wheel (15) is arranged on the top of the fourth rotating wheel (24), and the fifth rotating wheel (15) is sleeved and connected to the fourth rotating wheel (24) via a third belt (16).

9. A palm meal-based microbial fermentation feed production device according to claim 8, characterized in that: The side portion of the fifth rotating wheel (15) is fixedly sleeved with an end of the first rotating rod (18) away from the second rotating wheel (17), and an end of the second rotating rod (25) away from the stirring rod (26) and an end of the spiral rod (23) away from the third rotating wheel (19) are both rotatably sleeved with a support block (20).

10. The device for producing palm meal-based microbial fermentation feed according to claim 1, characterized in that: A discharge pipe (27) is fixedly sleeved on the bottom end of the fermentation bin (9), and a cap (28) is rotatably sleeved on the outer periphery of the discharge pipe (27).

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