Heat treatment device for lower yoke plate precision forging die
Through the lifting frame and support pallet structure driven by electric push rod, combined with the air hood and condenser box, the problems of loading and unloading of the mold heat treatment device and water vapor diffusion are solved, convenient operation and efficient cooling are achieved, and heating uniformity and cooling effect are improved.
Patent Information
- Application Number
- CN202422695691.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing mold heat treatment devices require special fixtures when loading and unloading materials, which are laborious and water vapor is easy to diffuse when cooling, which increases the humidity of the factory and wastes coolant.
The lifting frame and support pallet structure driven by electric push rod are adopted, combined with the air hood and condenser box, and the automatic loading and unloading of the mold and the recovery of water vapor are realized. The electric heating plate is uniformly heated and cooled through the water jet pipe, combining the stable slide rod and the slide chute to improve the movement stability.
It realizes convenient loading and unloading of molds and adapting to different sizes, reduces water vapor diffusion, improves heating uniformity and cooling efficiency, saves coolant, and reduces operation difficulty.
Smart Images

Figure CN223047562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die heat treatment devices, and more specifically to a die heat treatment device for a lower connecting plate precision forging. Background Art
[0002] The connecting plates on the motorcycle include the upper connecting plate and the lower connecting plate. The lower connecting plate mainly provides load-bearing for the shock absorber and plays a steering role. The upper and lower connecting plates belong to the suspension components of the motorcycle and are one of the important components for connecting the steering devices. The mold used for the quenching heat treatment of the precision forging of the lower connecting plate is the mold used to make the lower connecting plate. Mold heat treatment refers to a metal heat processing process in which the material is heated, kept warm and cooled in the solid state to obtain the expected structure and performance.
[0003] When placing the mold in the existing mold heat treatment device, a special clamp is required to move the mold to a specified position inside the heat treatment device before placement can be achieved, or the clamp needs to be extended into the heat treatment device to complete the loading and unloading of the mold, which is relatively laborious and inconvenient to use. In addition, water vapor diffusion is easily generated during cooling and quenching, which increases the overall humidity in the factory and wastes coolant. Therefore, a lower connecting plate precision forging mold heat treatment device is proposed. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a heat treatment device for a lower connecting plate precision forging die to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment device for a lower connecting plate precision forging die, comprising a box body, a porous plate fixedly connected to the middle of the box body, first electric push rods symmetrically fixedly connected to the inner cavity of the box body on both sides, a lifting frame fixedly connected to the output end of the first electric push rod, the lifting frame is started to control the lifting frame to move up and down, so as to conveniently drive the die to move upward in turn, and facilitate loading and unloading, a second electric push rod fixedly connected to the middle of one side of the lifting frame, a support plate fixedly connected to the output end of the second electric push rod, the second electric push rod is started to control the support plate to move, the die can be clamped and supported, and it is convenient to adapt to the placement of molds of different sizes for heat treatment;
[0006] The two ends of the lifting frame near the supporting plate are symmetrically connected to auxiliary rods, one end of the auxiliary rod is rotatably connected to a connecting slider, and a connecting slot is provided at a position corresponding to the connecting slider on one side of the supporting plate. The cooperation of the auxiliary rod, the connecting slider and the connecting slot can improve the stability of the movement of the supporting plate and the supporting stability of the supporting plate;
[0007] A heat-conducting plate is fixedly connected to the center of the top of the porous plate. A first electric heating plate is arranged in the middle of the heat-conducting plate. A cover plate is rotatably connected to the top of the box body. A second electric heating plate and a water spray pipe are arranged at the bottom of the cover plate. An air extraction hood is arranged at the top of the cover plate. A condensation box is arranged on one side of the box body. A water pump is arranged in the middle of the box body. When the water pump is started to inject liquid into the water spray pipe, the liquid can be sprayed out through the water spray pipe to cool the mold, and the first electric heating plate and the second electric heating plate are controlled by a controller to heat, so as to perform heat treatment on the mold simultaneously from the upper and lower sides, improve the uniformity of heating. When cooling by spraying water, the water vapor can be drawn into through the air extraction hood and condensed and recycled through the condensation box, avoiding liquid waste and improving the use effect.
[0008] Preferably, stable sliding grooves are symmetrically formed on both sides at one end of the lifting frame. Stable sliding rods are fixedly connected to the top of the porous plate. The stable sliding rods are adapted to the stable sliding grooves. The stable sliding rods penetrate through the middle of the stable sliding grooves. Through the cooperation of the stable sliding grooves and the stable sliding rods, the stability of the up-and-down movement of the lifting frame is improved.
[0009] Preferably, one end of the connecting slider is set in an "L" shape. One end of the connecting slider is located inside the connecting sliding groove. The cross-sectional shape of the supporting tray is set in an "L" shape. Through the cooperation of the connecting slider and the connecting sliding groove, one end of the auxiliary rod slides on one side of the supporting tray. The stability of the movement of the supporting tray is improved through the auxiliary rod and the supporting strength of the supporting tray for the mold is improved, thus improving the use effect.
[0010] Preferably, the output end of the water pump is communicated with the inner cavities of a plurality of water spray pipes through pipelines. The air extraction hood is displaced from the second electric heating plate and the water spray pipe. When the water pump is started to control the water spray pipe to spray water, it is convenient to cool and cool the high-temperature mold, improve the quenching effect, and absorb the water vapor generated by quenching through the air extraction hood, which is convenient for condensation and recycling.
[0011] Preferably, one end of the air extraction hood is connected to the inner cavity of the condensation box. A water return pipe is arranged on one side of the condensation box. The water return pipe is communicated with the inner cavity of the box body. The liquid condensed by the condensation box flows into the inside of the box body through the water return pipe, improving the use effect.
[0012] Preferably, a controller and a buffer rod are respectively arranged on both sides of the box body. Both ends of the buffer rod are rotatably connected to the wall bodies of the box body and the cover plate respectively. A handle is fixedly connected to one end of the cover plate. It is convenient to open and close the cover plate through the handle, and the use effect of opening the cover plate is improved through the buffer rod.
[0013] Preferably, the controller is electrically connected to the first electric heating plate and the second electric heating plate. The controller is electrically connected to the water pump and the first electric push rod. It is convenient to control the start through the controller, improving the use effect.
[0014] Technical effects and advantages of the present utility model:
[0015] 1. First, by starting the first electric push rod to control the up and down movement of the lifting frame, the supporting tray can be driven to move to the opening of the box body, which is convenient for placing the mold on the top between the two supporting trays. By starting the second electric push rod to control the movement of the supporting tray to adjust the distance between the two supporting trays, it is convenient to adapt to molds of different sizes for loading and unloading. At the same time, through the cooperation of the air extraction hood and the condensation box, the water vapor generated by condensation can be absorbed and condensed to realize liquid recovery, avoid the diffusion of water vapor, affect the overall humidity in the workshop, and improve the use effect;
[0016] 2. The present utility model also heats the mold located in the middle of the box body by setting the first electric heating plate and the second electric heating plate to achieve the effect of heat treatment, and realizes the effect of cooling and quenching by starting the water pump to spray liquid through the water spray pipe. Through the cooperation of the stable slide rod and the stable slide groove, the stability of the up and down movement of the lifting frame is improved. Through the cooperation of the auxiliary rod and the connecting slider and the connecting slide groove, the horizontal movement of the supporting tray is supported, and the stability of the movement of the supporting tray is improved, and the use effect is improved;
[0017] In summary, through the mutual influence of the above multiple functions, the supporting tray can be moved to the opening of the box body, which is convenient for loading and unloading, and is convenient for clamping and fixing molds of different sizes. At the same time, it is convenient to absorb and condense the water vapor generated by condensation, realize liquid recovery, and avoid the diffusion of water vapor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model.
[0019] Figure 2 It is a schematic cross-sectional structure diagram of the present utility model.
[0020] Figure 3 It is a schematic diagram of the structure of the present utility model from another angle.
[0021] Figure 4 For the present utility model Figure 2 It is a partial enlarged schematic structure diagram of part A in the present utility model.
[0022] Figure 5 It is a schematic diagram of the split structure of the lifting frame and the supporting tray of the present utility model.
[0023] The accompanying drawings are marked as follows: 1. box body; 2. porous plate; 3. first electric push rod; 4. lifting frame; 5. second electric push rod; 6. auxiliary rod; 7. connecting slider; 8. supporting tray; 9. connecting slide; 10. heat conduction plate; 11. first electric heating plate; 12. cover plate; 13. second electric heating plate; 14. water spray pipe; 15. exhaust hood; 16. condensation box; 17. water pump; 18. buffer rod; 19. handle; 20. controller; 21. stabilizing slide bar; 22. stabilizing slide. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] As attached Figures 1-5 A heat treatment device for a lower connecting plate precision forging die shown in the figure comprises a box body 1, a porous plate 2 is fixedly connected to the middle of the box body 1, first electric push rods 3 are symmetrically fixedly connected to the inner cavity of the box body 1 on both sides, and the output end of the first electric push rod 3 is fixedly connected to a lifting frame 4. The first electric push rod 3 is started to control the lifting frame 4 to move up and down, so as to conveniently drive the die to move upward in turn, and facilitate loading and unloading. A second electric push rod 5 is fixedly connected to the middle of one side of the lifting frame 4, and a support plate 8 is fixedly connected to the output end of the second electric push rod 5. The second electric push rod 5 is started to control the movement of the support plate 8, so as to clamp and support the die, and facilitate the placement and heat treatment of die of different sizes;
[0026] On both ends of one side of the lifting frame 4 close to the supporting tray 8, auxiliary rods 6 are symmetrically and rotatably connected. One end of the auxiliary rod 6 is rotatably connected with a connecting slider 7. At a position corresponding to the connecting slider 7 on one side of the supporting tray 8, a connecting chute 9 is provided. At the center of the top of the perforated plate 2, a heat conducting plate 10 is fixedly connected. In the middle of the heat conducting plate 10, a first electric heating plate 11 is provided. On the top of the box body 1, a cover plate 12 is rotatably connected. At the bottom of the cover plate 12, a second electric heating plate 13 and a water spray pipe 14 are provided. On the top of the cover plate 12, an air extraction hood 15 is provided. On one side of the box body 1, a condensation box 16 is provided. In the middle of the box body 1, a water pump 17 is provided. Through the cooperation of the auxiliary rod 6 and the connecting slider 7 with the connecting chute 9, the moving stability of the supporting tray 8 can be improved, and the supporting stability of the supporting tray 8 can be enhanced. By starting the water pump 17 to inject liquid into the water spray pipe 14, it can be sprayed out through the water spray pipe 14 to cool the mold, and the first electric heating plate 11 and the second electric heating plate 13 are controlled by the controller 20 to heat, so as to heat-treat the mold simultaneously from the upper and lower sides, improving the heating uniformity. When cooling with water spray, the water vapor can be drawn in through the air extraction hood 15 and condensed and recycled through the condensation box 16, avoiding liquid waste and improving the use effect.
[0027] As shown in the appended Figure 2 , 4 , as shown in Figure 5, on both sides of one end of the lifting frame 4, stable chutes 22 are symmetrically provided. On the top of the perforated plate 2, stable sliding rods 21 are fixedly connected. The stable sliding rods 21 are adapted to the stable chutes 22. The stable sliding rods 21 penetrate through the middle of the stable chutes 22. One end of the connecting slider 7 is set in an "L" shape. One end of the connecting slider 7 is located inside the connecting chute 9. The cross-sectional shape of the supporting tray 8 is set in an "L" shape. Through the cooperation of the stable chutes 22 and the stable sliding rods 21, the up-and-down moving stability of the lifting frame 4 is improved. Through the cooperation of the connecting slider 7 and the connecting chute 9, one end of the auxiliary rod 6 slides on one side of the supporting tray 8. Through the auxiliary rod 6, the moving stability of the supporting tray 8 is improved and the supporting strength of the supporting tray 8 for the mold is enhanced, improving the use effect.
[0028] As shown in the appended Figures 1-4As shown, the output end of the water pump 17 is connected to the inner cavity of multiple water spray pipes 14 through a pipeline, the exhaust hood 15 is staggered with the second electric heating plate 13 and the water spray pipe 14, one end of the exhaust hood 15 is connected to the inner cavity of the condensation box 16, and a return pipe is provided on one side of the condensation box 16, and the return pipe is connected to the inner cavity of the box body 1, and a controller 20 and a buffer rod 18 are respectively provided on both sides of the box body 1, and the two ends of the buffer rod 18 are respectively rotatably connected to the wall of the box body 1 and the cover plate 12, and one end of the cover plate 12 is fixedly connected to the handle 19, and the controller 20 is connected to the first electric heating plate 11 and the second electric heating plate 12. The two electric heating plates 13 are electrically connected, and the controller 20 is electrically connected to the water pump 17 and the first electric push rod 3. The water pump 17 is started to control the water spray pipe 14 to spray water, which is convenient for cooling the high-temperature mold and improving the quenching effect. The water vapor generated by quenching is absorbed by the vacuum hood 15 to facilitate condensation recovery. The liquid condensed in the condensation box 16 flows into the interior of the box body 1 through the return pipe to improve the use effect. The handle 19 is used to facilitate the opening and closing of the cover 12, and the buffer rod 18 is used to improve the use effect of opening the cover 12. The controller 20 is used to facilitate control of the start and improve the use effect.
[0029] The working principle of the utility model is as follows: when in use, the cover plate 12 is opened by the handle 19, and then the first electric push rod 3 is controlled by the controller 20 to start and drive the support plate 8 to move upward in sequence, and the lower connecting plate precision forging die is placed between the two support plates 8, and the second electric push rod 5 is started to control the support plate 8 to fix the die extrusion support, and the lifting frame 4 is controlled to drive the die to move downward to the middle of the box body 1 in sequence;
[0030] Then, the cover plate 12 is closed and the controller 20 is used to control the first electric heating plate 11 and the second electric heating plate 13 to start heat treatment on the mold. Then, the water pump 17 is started to spray water through the water spray pipe 14 to achieve quenching treatment. The generated water vapor is absorbed by the exhaust hood 15 and then input into the condensation box 16 for condensation recovery. The excess liquid flows back into the bottom of the inner cavity of the box body 1 through the small holes on the surface of the porous plate 2 to achieve heat treatment.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A heat treatment device for a lower connecting plate precision forging die, comprising a box (1), characterized in that: A porous plate (2) is fixedly connected to the middle of the box body (1), first electric push rods (3) are symmetrically fixedly connected to both sides of the inner cavity of the box body (1), an output end of the first electric push rod (3) is fixedly connected to a lifting frame (4), a second electric push rod (5) is fixedly connected to the middle of one side of the lifting frame (4), and an output end of the second electric push rod (5) is fixedly connected to a supporting plate (8); The two ends of one side of the lifting frame (4) close to the supporting plate (8) are symmetrically rotatably connected to auxiliary rods (6), one end of the auxiliary rod (6) is rotatably connected to a connecting slider (7), and a connecting slide groove (9) is provided at a position corresponding to the connecting slider (7) on one side of the supporting plate (8); A heat conducting plate (10) is fixedly connected to the middle of the top of the porous plate (2), a first electric heating plate (11) is arranged in the middle of the heat conducting plate (10), a cover plate (12) is rotatably connected to the top of the box body (1), a second electric heating plate (13) and a water spray pipe (14) are arranged at the bottom of the cover plate (12), an exhaust hood (15) is arranged at the top of the cover plate (12), a condensation box (16) is arranged on one side of the box body (1), and a water pump (17) is arranged in the middle of the box body (1).
2. A heat treatment device for a lower connecting plate precision forging die according to claim 1, characterized in that: One end of the lifting frame (4) is symmetrically provided with stable slide grooves (22), and the top of the porous plate (2) is fixedly connected with a stable slide rod (21), the stable slide rod (21) is adapted to the stable slide groove (22), and the stable slide rod (21) runs through the middle of the stable slide groove (22).
3. The heat treatment device for the lower connecting plate precision forging die according to claim 1 is characterized in that: One end of the connecting slider (7) is configured to be in an "L" shape, one end of the connecting slider (7) is located inside the connecting slide groove (9), and the cross-sectional shape of the supporting support plate (8) is configured to be in an "L" shape.
4. The heat treatment device for the lower connecting plate precision forging die according to claim 1 is characterized in that: The output end of the water pump (17) is connected to the inner cavities of a plurality of water spray pipes (14) through a pipeline, and the exhaust hood (15) is offset from the second electric heating plate (13) and the water spray pipes (14).
5. The heat treatment device for the lower connecting plate precision forging die according to claim 1 is characterized in that: One end of the exhaust hood (15) is connected to the inner cavity of the condensation box (16); a water return pipe is provided on one side of the condensation box (16); the water return pipe is in communication with the inner cavity of the box body (1).
6. The heat treatment device for the lower connecting plate precision forging die according to claim 1, characterized in that: A controller (20) and a buffer rod (18) are respectively provided on both sides of the box body (1); both ends of the buffer rod (18) are rotatably connected to the box body (1) and the wall of the cover plate (12); and one end of the cover plate (12) is fixedly connected to a handle (19).
7. The heat treatment device for the lower connecting plate precision forging die according to claim 6 is characterized in that: The controller (20) is electrically connected to the first electric heating plate (11) and the second electric heating plate (13), and the controller (20) is electrically connected to the water pump (17) and the first electric push rod (3).