Bearing ring phosphating device
By designing the bearing ring phosphating device, the threaded connection between the suspension rod and the protective member is used to achieve the raceway seal of multiple bearing rings, and the cooperation of the roller and the guide groove is used to solve the problem of large raceway protection workload during the bearing ring phosphating process, and the phosphating efficiency and automation are improved.
Patent Information
- Application Number
- CN202421624606.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, during the phosphating process of bearing rings, the protection workload of the raceway is large, resulting in cumbersome batch operation and large workload.
A bearing ring phosphating device is designed, including a phosphating tank, a support rod and a suspension rod. The suspension rod is equipped with protective parts 1, protective parts 2 and protective parts 3. The raceway seal of multiple bearing rings is achieved through threaded connections. Combined with the design of rollers and guide grooves, the translational movement of the bearing ring in the phosphating tank is realized to ensure sufficient reaction.
The batch operation of the bearing ring phosphating process is realized, the phosphating efficiency is improved, the protection work is simplified, and the operation automation and uniformity of phosphating are improved.
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Figure CN223047594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bearing manufacturing, and particularly relates to a phosphating device for bearing rings. Background Art
[0002] The surface of a bearing ring generally needs to be phosphated. The raceways of ordinary bearing rings participate in phosphating, and then the phosphating layer on the raceways is ground off by a grinding machine; for high-quality bearing rings, the raceways are generally protected against phosphating. The existing protection method is to install special protective seals for each bearing ring respectively, resulting in a cumbersome batch phosphating operation process and a large workload. Summary of the Utility Model
[0003] The utility model aims to overcome the above-mentioned disadvantages of the prior art and provides a phosphating device for bearing rings, which solves the problem of large workload in protecting the raceways of bearing rings during the phosphating process of bearing rings.
[0004] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0005] A phosphating device for bearing rings includes a phosphating tank, a support rod, and a suspension rod. A first protective member, a second protective member, and a third protective member are sleeved on the suspension rod; the top of the suspension rod is connected to the middle of the support rod; both ends of the support rod are supported on the top of the tank wall of the phosphating tank; bearing rings are slidably sleeved on the suspension rod at intervals from top to bottom; the first protective member is arranged between the bearing rings; the opposite side raceways of two adjacent bearing rings are in contact with the two sealing ring surfaces of the first protective member up and down; the second protective member is arranged above the bearing ring at the highest position; the third protective member is arranged below the bearing ring at the lowest position; an upper nut threadedly connected to the suspension rod is arranged above the second protective member; a lower nut threadedly connected to the suspension rod is arranged below the third protective member; both the second protective member and the third protective member are provided with a sealing ring surface in contact with one side raceway of the adjacent bearing ring.
[0006] Further, guide grooves are arranged on the top of the tank wall of the phosphating tank; rollers for rolling along the guide grooves are arranged at both ends of the support rod.
[0007] Further, it further includes a strip plate, and through holes are arranged at intervals on the strip plate; at least two of the support rods are arranged at intervals on the phosphating tank; cross bars are arranged at the outer extensions of the ends of the support rods, and the through holes are sleeved on the cross bars.
[0008] Further, a detachable hook is arranged at the top end of the suspension rod, and the hook is hooked to the support rod.
[0009] Further, the first protective member includes two annular support plates spaced up and down, and the center of the support plate is slidably sleeved with the suspension rod; protective washers are respectively arranged around the two support plates; the upper protective washer is similar in shape to and fits the lower raceway of the bearing ring; the lower protective washer is similar in shape to and fits the upper raceway of the bearing ring.
[0010] Further, the second protective member includes an annular support plate, and the center of the support plate is slidably sleeved with the suspension rod; a protective washer is arranged around the support plate; the protective washer is similar in shape to the raceway, and the protective washer closely fits the raceway.
[0011] Further, the support plate is provided with liquid through holes.
[0012] Further, a sealing ring is arranged on the fitting surface of the protective washer.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model provides a phosphating device for a bearing ring, which includes a phosphating tank, and the suspension rod is suspended in the phosphating tank through a support rod; the suspension rod is slidably sleeved with a second protective member, a first protective member and a third protective member from top to bottom; a plurality of bearing rings are slidably sleeved on the suspension rod from top to bottom; the first protective member is located between two bearing rings; the second protective member is on the upper side of the highest bearing ring; the third protective member is on the lower side of the lowest bearing ring; by threadedly connecting the upper nut and the lower nut of the suspension rod, the sealing ring surface of the protective member is tightly fitted with the corresponding raceway of the bearing ring in batches, improving the phosphating efficiency of the bearing.
[0015] 2. Rollers are arranged at both ends of the support rod, and the rollers move along the guiding groove on the phosphating tank; the support rod drives the bearing ring to move horizontally in the phosphating tank, so that it reacts fully and the phosphating efficiency is improved.
[0016] 3. A hook is arranged at the top of the suspension rod, and it is convenient to connect with the support rod through the hook, facilitating the adjustment of the hovering position of the bearing ring in the phosphating tank along the support rod.
[0017] 4. The first protective member, the second protective member and the third protective member adopt similar structures, all including an annular support plate, and the center of the support plate is slidably sleeved with the suspension rod; protective washers are arranged around the support plate, and the protective washers are in contact with the raceway of the bearing ring; liquid through holes are opened on the support plate, facilitating the flow of phosphating liquid between the bearing rings and enabling full reaction. Description of the Drawings
[0018] The following further describes the utility model with reference to the drawings:
[0019] Figure 1 is the front view of the utility model;
[0020] Figure 2 is the top view (rotated) of the present utility model;
[0021] Figure 3 is Figure 1 the sectional view taken along line C-C in
[0022] Figure 4 is Figure 3 the enlarged partial view at position A in
[0023] Figure 5 is the three-dimensional structural schematic diagram of the present utility model;
[0024] Figure 6 is Figure 5 the enlarged partial view at position B in
[0025] In the figure, 1 is a phosphating tank; 11 is a guiding groove; 2 is a support rod; 21 is a roller; 22 is a strip board; 23 is a cross bar; 3 is a suspension rod; 31 is an upper nut; 32 is a lower nut; 33 is a hook; 4 is a first protective member; 41 is a support plate; 411 is a liquid passing hole; 42 is a protective washer; 5 is a second protective member; 6 is a third protective member; 7 is a bearing race; 71 is a raceway. Detailed implementation manners
[0026] To make the objectives, features, and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the specific embodiments of the present utility model.
[0027] As Figure 1 - Figure 2 shown, the present utility model provides a phosphating device for bearing races, including a phosphating tank 1. A discharge port is arranged on one side of the phosphating tank 1. The phosphating device further includes a support rod 2 and a suspension rod 3. A first protective member 4, a second protective member 5, and a third protective member 6 are sleeved on the suspension rod 3. The top of the suspension rod 3 is connected to the middle of the support rod 2. The two ends of the support rod 2 are supported on the top of the tank wall of the phosphating tank 1. Bearing races 7 are slidably sleeved on the suspension rod 3 at intervals from top to bottom. The first protective member 4 is arranged between the bearing races 7. The opposite raceways 71 of two adjacent bearing races 7 are in upper and lower contact with the two sealing ring surfaces of the first protective member 4.
[0028] The second protective member 5 is arranged on the upper side of the bearing race 7 at the highest position. The third protective member 6 is arranged on the lower side of the bearing race 7 at the lowest position. The upper nut 31 threadedly connected to the suspension rod 3 is arranged on the upper side of the second protective member 5. The lower nut 32 threadedly connected to the suspension rod 3 is arranged on the lower side of the third protective member 6. The second protective member 5 and the third protective member 6 are each provided with a sealing ring surface in contact with one raceway 71 of the adjacent bearing race 7.
[0029] The upper nut 31 is screwed on, and the lower nut 32 is brought closer, so that the second protective part 5, the bearing race 7, the first protective part 4, and the third protective part 6 are in close contact with each other, ensuring that each sealing ring surface is reliably and tightly fitted to the corresponding raceway 71.
[0030] As Figure 2 , Figure 3 shown, the installation process of this device is as follows: First, the lower nut 32 is threadedly connected to the bottom end of the suspension rod 3, and the third protective part 6 is sleeved on the suspension rod 3 and pressed against the upper side of the lower nut 32; the lower nut 32 serves to support the upper protective parts and the bearing race 7.
[0031] Then, a plurality of bearing races 7 and the first protective part 4 are sleeved on the suspension rod 3 in sequence, and each sealing ring surface is aligned and closely stacked with the corresponding raceway 71; the lower raceway 71 of the lowermost bearing race 7 is aligned and closely attached to the sealing ring surface of the third protective part 6; then, the second protective part 5 is sleeved on the suspension rod 3, and the upper raceway 71 of the uppermost bearing race 7 is aligned and closely attached to the sealing ring surface of the second protective part 5.
[0032] Finally, the upper nut 31 is threadedly connected to the top of the suspension rod 3, and the upper nut 31 is screwed. By relying on the upper nut 31 and the lower nut 32, the second protective part 5, the bearing race 7, the first protective part 4, and the third protective part 6 are clamped; the top of the suspension rod 3 is connected to the support rod 2, and the suspension rod 3 is suspended in the phosphating tank 1 by relying on the support rod 2. With this device, multiple bearing races 7 can be assembled at one time, and the sealing work of the raceways 71 of the bearing races 7 can be completed in batches, improving the phosphating efficiency of the bearing races 7.
[0033] Specifically, as Figure 4 shown, the first protective part 4 includes two annular support plates 41 spaced up and down. The center of the support plate 41 is slidably sleeved with the suspension rod 3; protective washers 42 are respectively arranged around the two support plates 41; the upper protective washer 42 is similar in shape to and fits the lower raceway 71 of the bearing race 7; the lower protective washer 42 is similar in shape to and fits the upper raceway 71 of the bearing race 7; the second protective part 5 and the third protective part 6 have the same structure. The second protective part 5 includes an annular support plate 41, and the center of the support plate 41 is slidably sleeved with the suspension rod 3; a protective washer 42 is arranged around the support plate 41; the protective washer 42 is similar in shape to the raceway 71, and the protective washer 42 closely fits the raceway 71. Preferably, a sealing ring is arranged on the fitting surface of the protective washer 42. After being squeezed, the sealing ring closely fits the raceway 71, improving the fitting tightness and preventing liquid from leaking in and damaging the raceway 71.
[0034] As Figure 2As shown in the figure, a guiding groove 11 is provided at the top of the pool wall of the phosphating tank 1; rollers 21 that roll along the guiding groove 11 are provided at both ends of the support rod 2. Preferably, a handle is provided at the end of the support rod 2; by pushing and pulling the handle, the support rod 2 moves along the guiding groove 11, and the support rod 2 drives the suspension rod 3 and its bearing race 7 to move horizontally in the phosphating tank 1, which is beneficial for the bearing race 7 to fully contact the liquid, fully react, and improve the phosphating efficiency.
[0035] As Figure 5 , Figure 6 As shown in the figure, the device further includes a strip plate 22, and through holes are spacedly provided on the strip plate 22; at least two support rods 2 are spacedly provided on the phosphating tank 1; a cross bar 23 is provided at the end of the support rod 2 extending outwards, and the through holes are sleeved on the cross bar 23. By reciprocally translating the strip plate 22, the strip plate 22 drives a plurality of support rods 2 to move synchronously; preferably, an automatic reciprocating telescopic rod for driving the strip plate 22 to translate is provided on one side of the phosphating tank 1 to replace manual operation and make the phosphating process automated.
[0036] As Figure 2 As shown in the figure, a detachable hook 33 is provided at the top of the suspension rod 3, and the hook 33 is hooked to the support rod 2. The hook 33 is connected to the top of the suspension rod 3 by threads or claws; the suspension rod 3 and the support rod 2 are connected by the hook 33, which is convenient for disassembly and assembly, and the rotation of the support rod 2 does not affect the hanging state of the suspension rod 3.
[0037] As Figure 4 As shown in the figure, the support plate 41 is provided with liquid through holes 411. During the phosphating process, the liquid flows through the liquid through holes 411, avoiding the protection member from hindering the liquid flow and enabling every part of the bearing race 7 to fully react.
[0038] In the description of the present invention, the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only a relational term for facilitating the description of the present invention. It is not necessary for the present invention to be constructed or operated in a specific orientation, and does not specifically refer to any component or element, and should not be construed as a limitation to the present invention.
[0039] The terms "connected" and "connection" in the present invention should be understood in a broad sense. For example, it can be a connection, or a detachable connection; it can be a direct connection, or an indirect connection through an intermediate component. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
[0040] The embodiments of the present utility model are only a part of the embodiments, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application. This specification is described according to the implementation manners. For the sake of clarity only, those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments can also be appropriately combined to form other implementation manners understandable by those skilled in the art.
Claims
1. A bearing ring phosphating device, comprising a phosphating tank (1), characterized in that: The invention also comprises a support rod (2) and a hanging rod (3); a protective member 1 (4), a protective member 2 (5) and a protective member 3 (6) are sleeved on the hanging rod (3); the top of the hanging rod (3) is connected to the middle of the supporting rod (2); the two ends of the supporting rod (2) are supported on the top of the wall of the phosphating pool (1); bearing rings (7) are sleeved and slidably arranged from top to bottom along the hanging rod (3); a protective member 1 (4) is arranged between the bearing rings (7); the opposite side raceways (71) of two adjacent bearing rings (7) are in contact with the protective member 1 up and down. (4); a second protective member (5) is arranged on the upper side of the bearing ring (7) at the highest position; a third protective member (6) is arranged on the lower side of the bearing ring (7) at the lowest position; an upper nut (31) threadedly connected to the suspension rod (3) is arranged on the upper side of the second protective member (5); a lower nut (32) threadedly connected to the suspension rod (3) is arranged on the lower side of the third protective member (6); and the second protective member (5) and the third protective member (6) are both provided with a raceway (71) on one side of the bearing ring (7) with a sealing ring surface close to the sealing ring surface.
2. A bearing ring phosphating device as claimed in claim 1, characterized in that: A guide groove (11) is arranged on the top of the wall of the phosphating pool (1); rollers (21) that roll along the guide groove (11) are arranged at both ends of the support rod (2).
3. A bearing ring phosphating device as claimed in claim 2, characterized in that: It also comprises a strip plate (22) on which through holes are arranged at intervals; at least two support rods (2) are arranged at intervals on the phosphating pool (1); a cross rod (23) is arranged at the end of the support rod (2) extending outwards, and the through holes are inserted into the cross rod (23).
4. A bearing ring phosphating device as claimed in claim 1, characterized in that: A detachable hook (33) is provided at the top end of the hanging rod (3), and the hook (33) is hooked to the supporting rod (2).
5. A bearing ring phosphating device as claimed in claim 1, characterized in that: The protective member 1 (4) comprises two annular support plates (41) spaced apart from each other, the center of the support plate (41) being slidably sleeved on the suspension rod (3); protective washers (42) are respectively arranged around the two support plates (41); the protective washers (42) located at the upper part are similar in shape to and fit closely with the lower raceway (71) of the bearing ring (7); the protective washers (42) located at the lower part are similar in shape to and fit closely with the upper raceway (71) of the bearing ring (7).
6. A bearing ring phosphating device as claimed in claim 1, characterized in that: The second protective member (5) comprises an annular support plate (41), the center of which is slidably sleeved with a suspension rod (3); protective washers (42) are arranged around the support plate (41); the protective washers (42) are similar in shape to the raceway (71), and the protective washers (42) are tightly fitted to the raceway (71).
7. A bearing ring phosphating device as claimed in any one of claims 5 and 6, characterized in that: The support plate (41) has a liquid passage hole (411).
8. A bearing ring phosphating device as claimed in claim 5, characterized in that: A sealing ring is provided on the fitting surface of the protective gasket (42).