Local concave-convex embossment fabric

By weaving the flat weaving area, embossing area, perforation area and convex area on the fabric, and using multiple yarns and needle turning technology, the problems of poor breathability and insufficient layering of existing knitted fabrics are solved, and the breathability and visual effect of the fabric is improved.

CN223047694UActive Publication Date: 2025-07-01BAIRUN (JINJIANG) TECH CO LTD
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Patent Information

Application Number
CN202421496948.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-01
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing knitted fabrics have poor breathability, single texture, lack of layering and fun, and have poor visual experience.

Method used

On the fabric body, the flat woven area, the embossing area, the through hole area, the first convex area and the second convex area are integrated, and a plurality of main color yarns, secondary color yarns and monofilament yarns are used to form the through hole tissue through the tilt needle and the hanging needle to form a unique concave and convex relief effect.

Benefits of technology

It enhances the breathability and spatial layering of the fabric, enriches the visual effect, and improves the color richness and design sense of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of fabrics, and particularly relates to a local concave-convex embossment fabric which is characterized by comprising a fabric body, a plain weave area, an embossment area, a through hole area, a first convex face area and a second convex face area are integrally woven on the fabric body, the first convex face area is higher than the second convex face area, and the embossment area is arranged on the first convex face area. The second convex surface area is higher than the embossed surface, the fabric is formed by weaving a plurality of main color yarns, a plurality of auxiliary color yarns and at least one monofilament yarn, the through hole area of the fabric body comprises a monofilament layer and through hole tissues, and the through hole tissues are located below the monofilament layer. The plain weaving area, the first convex face area, the second convex face area, the embossment area and the through hole area are integrally woven on the fabric, so that on the premise that the fabric obtains air permeability, the space layering sense of the fabric is enhanced, and the visual effect of a product is enriched.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fabrics, and in particular relates to a local concave-convex embossed fabric. Background Art

[0002] With the development of society, people have higher and higher requirements for the quality of life, and the requirements for clothing and accessories are also gradually getting higher. Knitted fabrics are also loved by people because of their comfort and beauty. Especially in the selection of fabrics for sports and casual shoes, knitted fabrics are very representative. Among them, the "sandwich" structure fabric is a special fabric that is very popular among people.

[0003] However, most of the fabrics on the market currently have poor air permeability, and the textures and patterns of the fabrics are mostly simple, lacking in interest, poor visual experience, and lack of layering. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides a kind of partially concave-convex embossed fabric, characterized in that it includes a fabric body, on which a plain woven area, a embossed area, a perforated area, a first convex area and a second convex area are integrally woven, the height of the first convex area is higher than that of the second convex area, and the height of the second convex area is higher than that of the embossed surface.

[0005] Preferably, the fabric is woven by a plurality of primary color yarns, a plurality of secondary color yarns and at least one monofilament yarn.

[0006] Preferably, the perforated area of ​​the fabric body includes a monofilament layer and a perforated tissue, and the perforated tissue is located below the monofilament layer.

[0007] Preferably, the perforated area of ​​the fabric body includes a surface layer and a bottom layer, and the perforated tissue is formed by turning needles and hanging needles on the surface layer and the bottom layer, and the perforated tissue includes semi-perforated holes and fully perforated holes.

[0008] Preferably, the first convex area comprises a bottom layer, a surface layer and a first middle layer for connecting the bottom layer and the surface layer, and the first middle layer is woven with monofilament yarn.

[0009] Preferably, the second convex area comprises a bottom layer, a surface layer and a second middle layer for connecting the bottom layer and the surface layer, and the second middle layer is woven with multifilament yarns.

[0010] Preferably, the embossed area of ​​the fabric comprises a surface layer and a bottom layer, and the surface layer is woven by connecting the bottom layer with loops to form the embossed area.

[0011] Preferably, the plain weave area of the fabric includes a surface layer and a bottom layer. The surface layer is provided with plain weave, and the surface layer and the bottom layer form a plain weave area through an interlaced weaving method of separating needles on the surface and gathering the bottom.

[0012] Preferably, the main color yarn and the secondary color yarn are made of multifilament.

[0013] Preferably, the fabric is used for shoe uppers, clothing, furniture or home textile products

[0014] Preferably, a manufacturing method of a locally concave-convex relief fabric is characterized by including the following steps:

[0015] Weave in a group of seven paths using a machine

[0016] Weave monofilament on the first path, weave the cylinder at the relief plain weave, and perform upper and lower gathering knitting in the convex area;

[0017] Weave the main color A on the second path, weave plain weave in the convex area, perform needle disc knitting at the relief, and gather the cylinder;

[0018] Weave the main color B on the second path, weave plain weave in the convex area, perform needle disc knitting at the relief, and gather the cylinder;

[0019] Weave the secondary color on the fourth path, weave the bottom of the cylinder at the convex area and the relief, and perform needle disc knitting or gathering cylinder knitting at the plain weave jacquard area;

[0020] Weave the secondary color on the fifth path, pass through the convex area and the relief and weave the bottom of the cylinder, and perform needle disc knitting or gathering cylinder knitting at the plain weave jacquard area;

[0021] Turn the needles on the sixth path, turn the cylinder to the needle disc;

[0022] Turn the needles on the seventh path, turn the needle disc to the cylinder;

[0023] The technical solution provided by the present utility model has at least the following technical effects:

[0024] By integrally weaving the plain weave area, the air layer concave-convex area, the relief area, and the through-hole area on the fabric, the present utility model enables the fabric to enhance the spatial layering of the fabric while obtaining breathability, and enriches the visual effect of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0026] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;

[0027] Figure 2 This is the process flow diagram of the manufacturing method of the embodiment of the present utility model;

[0028] Main reference numerals description: 1, fabric body; 2, plain weave area; 3, first convex area; 4, second convex area; 5, relief area; 6, through-hole area. Specific embodiments

[0029] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation of the present utility model.

[0030] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.

[0031] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the embodiments of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.

[0032] Embodiment 1

[0033] Please refer to Figure 1 , this embodiment discloses a locally concave-convex relief fabric, including a fabric body 1, on which a relief area 5, a through-hole area 6, a first convex area 3 and a second convex area 4 are integrally woven. The height of the first convex area 3 is higher than that of the second convex area 4, and the height of the second convex area 4 is higher than that of the relief surface. The relief area 5 includes a relief jacquard layer, a relief layer and a relief base layer stacked in sequence from top to bottom.

[0034] In the embodiment of the present utility model, the fabric is woven from two main color yarns, two secondary color yarns, and one monofilament yarn. The main color yarns and the secondary color yarns are one or a combination of two of colored yarns, luminous yarns, and reflective yarns. Among them, the colored yarn can be a mixed-color linen-colored low-elastic ply yarn or a segment-dyed multicolored low-elastic yarn, which is used to enrich the color of the fabric body 1; it can also be paired with luminous yarns and reflective yarns. By utilizing the luminous and reflective characteristics of the yarns, the relief effect of the relief fabric can be clearly felt in an environment with weak light. In the embodiment of the present utility model, the first convex area 3 has a structure of a monofilament air layer sandwich, that is, the main color woven surface, the remaining colors woven at the bottom, and the monofilaments are connected in the middle to form the first air layer convex area. The second convex area 4 is made by connecting multifilaments in the middle of the air layer sandwich. And the second main color is on the front. Among them, the multifilaments are in the middle. They are connected in a loop up and down in the middle, and the remaining colors are woven at the bottom. The relief surface is a double-layer structure and is woven by the method of upper weaving and lower gathering. The monofilaments are woven at the bottom, and different colors are used for jacquard in different areas on the surface layer. The plain weave area 2 is also a double-layer structure and is woven by using the main color as the surface and the secondary color surface layer gathering at the bottom to make up and down connections or the secondary color is directly woven on the surface layer. At the same time, in the plain weave area 2, we can also weave the monofilaments on the surface and the remaining colors at the bottom, forming a transparent effect on the surface layer.

[0035] The monofilament yarn is a transparent single yarn or a single TPU-like elastic yarn. Among them, the transparent yarn is a polyester monofilament, which can greatly enhance the transparent visual effect; by using elastic yarns for weaving, the extensibility of the mesh fabric is stronger.

[0036] It can also be increased or decreased according to actual needs to change the overall color of the fabric, and it is not limited to this. The through-hole area 6 of the fabric body 1 includes a monofilament layer and a through-hole structure. The through-hole structure is located below the monofilament layer. In this embodiment, the through-hole structure is formed by purl knitting.

[0037] The beneficial effects of this embodiment are as follows: In this embodiment, by integrally weaving the relief area 5, the through-hole area 6, the first convex area 3, and the second convex area 4 on the fabric body 1, the fabric has a rich sense of hierarchy. By using multiple main color yarns and secondary color yarns, the color richness of the fabric is enhanced. At the same time, in this embodiment, the through-hole structure formed by purl knitting on the fabric can enhance the air permeability of the fabric without affecting other fabric structures.

[0038] The fabric in this embodiment can be applied to at least the following fields:

[0039] Garment field:

[0040] Fashion casual wear: The rich layering and color diversity of the fabric make it suitable for fashion casual clothing such as jackets, shirts, T-shirts, etc. Its concave-convex relief effect can add a sense of design and artistry to the clothing, meeting the pursuit of fashion and individuality among the young population.

[0041] Sports clothing: The breathable performance of the fabric makes it very suitable for sports clothing. Athletes need to keep their bodies dry during exercise, and the through-hole design of this fabric can effectively discharge sweat and improve wearing comfort.

[0042] Outdoor clothing: The luminous yarns and reflective yarns in the fabric enable the clothing to have a reflective effect in low-light environments, enhancing the safety of the wearer. Therefore, this fabric is also suitable for outdoor clothing such as mountaineering clothes and hiking clothes.

[0043] Home decoration field

[0044] Curtains: The layering and color diversity of the fabric make it possible to be used for making curtains, adding beauty to the home environment. At the same time, its breathable performance can also improve the indoor air quality.

[0045] Sofa covers, bedspreads, etc.: The softness and comfort of the fabric make it suitable for the production of household items such as sofa covers and bedspreads. Its concave-convex relief effect can add a sense of artistry and fashion to the home environment.

[0046] Automobile interiors: The breathability and comfort of the fabric make it suitable for the production of automobile interiors such as seat covers and steering wheel covers. Its unique visual effect can also enhance the sense of grade of the automobile interior.

[0047] Bags: The wear resistance and aesthetic property of the fabric make it suitable for bag making. Its concave-convex relief effect can add a sense of design and fashion to the bags.

[0048] Please refer to Figure 2 , and the embodiments of the present utility model can also be applied to the field of shoe uppers, and have at least the following advantages:

[0049] Unique visual effect: The plain weave area 2, relief area 5, through-hole area 6, first convex area 3, and second convex area 4 on the fabric form rich textures and layers, which can bring a unique visual effect to the shoe upper, increasing the fashion sense and design sense of the shoes.

[0050] Breathability and comfort: The existence of the through-hole area 6 can greatly improve the breathability of the shoe upper, reduce foot sweating and stuffiness, and improve wearing comfort.

[0051] Good wear resistance and strength: The main color yarns and secondary color yarns in the fabric are made of multifilament materials, having high strength and wear resistance, making the shoe upper more durable and not easily damaged.

[0052] Excellent elasticity and adaptability: The special weaving method of the relief area 5 and the plain weave area 2 endows the fabric with good elasticity and adaptability, enabling the shoe upper to fit the foot shape and providing a better wearing experience.

[0053] Easy to clean and maintain: The relief texture and through-hole design on the fabric surface can reduce the adhesion of stains, making the shoe upper easier to clean and maintain.

[0054] Personalized customization options: By adjusting the proportion and arrangement of different areas on the fabric, personalized customized designs can be achieved to meet the personalized needs of consumers for the appearance of the shoe upper.

[0055] Example 2

[0056] In this embodiment, the fabric body 1 includes a through-hole area 6, a plain weave area 2, and a relief area 5. The through-hole area 6 includes semi-through-holes and full-through-holes formed by turning over and tucking stitches of monofilament yarns. The height of the relief area 5 is higher than that of the plain weave area 2. In this embodiment, the monofilament yarn is a transparent monofilament, specifically a TPU monofilament. The relief area 5 includes a relief jacquard layer, a relief layer, and a relief base layer stacked in sequence from top to bottom. In this embodiment, the plain weave area 2 is woven with cotton yarn.

[0057] In this embodiment, by combining the plain weave area 2 with the relief area 5 and the through-hole area 6, different textures and effects can be presented on the same fabric, increasing the three-dimensional sense of hierarchy and design sense of the fabric. At the same time, the design of the full-through-holes with the upper and lower loop transfer in the through-hole area 6 enables the fabric to maintain breathability while quickly discharging sweat and reducing the sense of dampness, which is particularly suitable for products that require high breathability such as sports equipment and underwear. The relief area 5 can form unique flower patterns and designs through the combination of through-hole and plain weave designs. The three-dimensional sense of hierarchy with ups and downs adds artistic and fashionable senses to the fabric. The plain weave area 2 has a soft, smooth, and comfortable texture, which can enhance the comfort of users when wearing.

[0058] Example 3

[0059] In this embodiment, the through-hole area 6 of the fabric body 1 includes a fabric body 1 layer and a through-hole structure. The through-hole structure is located above the fabric body 1 layer and is formed by tucking stitches. The first convex area 3 includes a bottom layer, a surface layer, and a first intermediate layer for connecting the bottom layer and the surface layer. The first intermediate layer is woven with monofilament yarns. The second convex area includes a bottom layer, a surface layer, and a second intermediate layer for connecting the bottom layer and the surface layer. The second intermediate layer is woven with multifilament yarns. The relief area 5 is integrally woven on the fabric body 1 by an upper-weaving and lower-gathering weaving method. The main color yarn and the secondary color yarn are made of polyester, and other materials on the market such as nylon and acrylic can also be used, and it is not limited to this.

[0060] In this embodiment, by weaving the first convex surface area 3 and the second convex surface area 4 into a sandwich structure, since the three-dimensional mesh structure in the sandwich structure has good air permeability, the surface can be kept comfortable and dry through air circulation. Thus, while the fabric has a sense of hierarchy, it also has good air permeability, and further increases the richness of the fabric's layers.

[0061] The fabric in the embodiment of the present utility model can be used for shoe uppers, clothing, furniture or household textile products. It can be used on other common products such as luggage, and is not limited thereto.

[0062] The embodiment of the present utility model also provides a method for manufacturing a locally concave-convex relief fabric, including the following steps:

[0063] Weave in a group of seven by machine

[0064] The first route weaves monofilament, the relief plain weave part weaves the needle cylinder, and the convex surface area weaves with upper and lower gathering stitches;

[0065] The second route weaves the main color A, the convex surface area weaves plain weave, the relief part weaves with the needle disc, and the needle cylinder gathers stitches;

[0066] The second route weaves the main color B, the convex surface area weaves plain weave, the relief part weaves with the needle disc, and the needle cylinder gathers stitches;

[0067] The fourth route weaves the secondary color, the convex surface area and the relief part weave the bottom of the needle cylinder, and the plain weave part weaves with the needle disc gathering stitches and the needle cylinder;

[0068] The fifth route weaves the secondary color and runs through the bottom of the needle cylinder;

[0069] The sixth route turns the needles, and the needle cylinder turns to the needle disc;

[0070] The seventh route turns the needles, and the needle disc turns to the needle cylinder;

[0071] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A partially convex-concave embossed fabric, characterized in that: The invention comprises a fabric body (1), wherein a plain weave area (2), a relief area (5), a perforated area (6), a first convex area (3) and a second convex area (4) are integrally woven on the fabric body (1), wherein the height of the first convex area (3) is higher than that of the second convex area (4), and the height of the second convex area (4) is higher than that of the relief area.

2. The partially concave-convex embossed fabric according to claim 1, characterized in that: The fabric is woven by a plurality of primary color yarns, a plurality of secondary color yarns and at least one monofilament yarn.

3. The partially concave-convex embossed fabric according to claim 1, characterized in that: The perforated area (6) of the fabric body (1) comprises a monofilament layer and a perforated structure, wherein the perforated structure is located below the monofilament layer.

4. The partially concave-convex embossed fabric according to claim 3, characterized in that: The perforated area (6) of the fabric body (1) comprises a surface layer and a bottom layer, and the perforated tissue is formed by turning needles and hanging needles on the surface layer and the bottom layer, and the perforated tissue comprises semi-perforated holes and fully perforated holes.

5. The partially concave-convex embossed fabric according to claim 1, characterized in that: The first convex area (3) comprises a bottom layer, a surface layer and a first middle layer for connecting the bottom layer and the surface layer, wherein the first middle layer is woven with monofilament yarn.

6. The partially concave-convex embossed fabric according to claim 1, characterized in that: The second convex area includes a bottom layer, a surface layer and a second middle layer for connecting the bottom layer and the surface layer, and the second middle layer is woven with multifilament yarns.

7. The partially concave-convex embossed fabric according to claim 1, characterized in that: The embossed area (5) of the fabric comprises a surface layer and a bottom layer, and the surface layer is woven by connecting the bottom layer with a tuck loop to form the embossed area (5).

8. The partially concave-convex embossed fabric according to claim 1, characterized in that: The plain woven area (2) of the fabric comprises a surface layer and a bottom layer, the surface layer is provided with a plain weave, and the surface layer and the bottom layer are woven in an interlaced manner by interlacing the surface layer with the bottom layer to form the plain woven area (2).

9. The partially concave-convex embossed fabric according to claim 2, characterized in that: The main color yarn and the secondary color yarn are made of multifilament yarn.

10. The partially concave-convex embossed fabric according to claim 1, characterized in that: The fabric is used for shoe uppers, clothing, furniture or home textile products.