Road crack self-healing material filling device
By designing the smoothing components, filling components and scraping mechanism of the road crack self-healing material filling device, automated road crack filling is achieved, solving the problem of manual cleaning of debris and fillings in the prior art, and improving work efficiency and material utilization.
Patent Information
- Application Number
- CN202422273475.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When used, existing road crack filling devices require manual cleaning of debris above the gap and cleaning of filling, resulting in inefficiency.
A road crack self-healing material filling device is designed, which includes a smoothing assembly and a filling assembly. The smoothing assembly is smoothed with the road through a smoothing roller. The filling assembly mixes raw materials through a stirring rod and uses a heating sleeve to prevent solidification. The scraping mechanism scrapes off excess material and realizes automatic filling.
It improves the working efficiency of road crack filling, ensures that the road surface is flat and the material utilization is high, reduces manual cleaning steps, and prevents raw materials from solidifying.
Smart Images

Figure CN223047873U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road crack self-healing, in particular to a filling device for road crack self-healing materials. Background Art
[0002] Road bridges generally consist of several parts such as road surfaces, roadbeds, bridges, tunnel projects, and traffic projects. Among them, the road surface is the most vulnerable and is extremely prone to cracks due to various reasons. Moreover, the cracks not only reduce the service life of road bridges, but the infiltration of rainwater will also affect the roadbed; when staff repair the cracks on the road surface, asphalt will be injected into the cracks;
[0003] The publication number CN221589197U discloses a filling device for road crack self-healing materials, including a base. A support plate is provided on the top of the base. A partition plate is provided in front of the support plate on the top of the base. A filling tank is provided in front of the partition plate on the top of the base. A refrigeration box is provided above the filling tank in front of the partition plate. A storage tank is provided on the back of the partition plate on the top of the base;
[0004] When it is in use, when the existing device fills the gaps above the road, it is necessary for the staff to clean the sundries above the gaps in advance, and after the gap filling is completed, it is necessary to clean the filler above the smoothing device below, resulting in low work efficiency; therefore, we propose a filling device for road crack self-healing materials. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a filling device for road crack self-healing materials is proposed.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A filling device for road crack self-healing materials, including a road crack filling cart. Universal wheels are fixedly installed at the four corners of the bottom of the road crack filling cart. A fixed frame is fixedly installed on the top of the road crack filling cart. A heating sleeve is fixedly installed inside the fixed frame. A mixing kettle is fixedly installed inside the heating sleeve. A feeding device is fixedly installed on the top of the mixing kettle. A storage box is fixedly installed at the bottom of the mixing kettle. A pump is fixedly installed on the top of the road crack filling cart. A connecting pipe is fixedly installed at the middle of the storage box and the pump. A caulking nozzle is fixedly installed on one side of the pump. The caulking nozzle is fixedly installed inside the road crack filling cart. An air pump is fixedly installed on the left side above the road crack filling cart. A jet pipe is fixedly installed on the left side of the air pump. A smoothing assembly is arranged above the road crack filling cart. A filling assembly is arranged above the mixing kettle.
[0008] Preferably, the smoothing component includes a first spring, a mounting frame, a rotating shaft, a movable shaft, a connecting flange, a smoothing roller, a cleaning scraper and a scraping mechanism. The first spring is fixedly installed at the bottom of the road crack filling trolley. The mounting frame is fixedly installed at the bottom of the first spring. The rotating shaft is rotatably installed on the inner walls of the front and rear sides of the mounting frame. The movable shaft is arranged below the mounting frame. The connecting flange is fixedly installed on the outer sides of the rotating shaft and the movable shaft. The smoothing roller is fixedly installed on the outer side of the movable shaft. The cleaning scraper is fixedly installed on the inner wall of the top of the mounting frame.
[0009] Preferably, the filling component includes a motor, a driving shaft, a stirring rod, a cleaning plate and a feeding spiral. The motor is fixedly installed at the top of the mixing kettle. The driving shaft is fixedly installed at the output end of the motor. The stirring rod is fixedly installed around the outer side of the driving shaft. The cleaning plate is fixedly installed on one side of the stirring rod. The feeding spiral is fixedly installed on the outer side of the driving shaft.
[0010] Preferably, the scraping mechanism includes a second spring, a support frame, a self-healing material scraping plate, a fixing bolt and a knob. The second spring is fixedly installed on the right side at the bottom of the road crack filling trolley. The support frame is fixedly installed at the bottom of the second spring. The self-healing material scraping plate is arranged inside the support frame. The fixing bolt is threadedly installed inside the self-healing material scraping plate. The knob is fixedly installed on the outer side of one end of the fixing bolt.
[0011] Preferably, a feeding groove is formed at the top of the mixing kettle. The feeding device is fixedly installed inside the feeding groove. The cleaning plate is made of steel and is in contact with the inner wall of the mixing kettle.
[0012] By adopting the above technical solutions, the feeding groove facilitates the installation of the feeding device. The cleaning plate made of steel is not easily worn, so that the cleaning plate can scrape and clean the inner wall of the mixing kettle.
[0013] Preferably, a sliding groove is formed on one side of the support frame. A T-shaped block is arranged at the rear side of the self-healing material scraping plate. The T-shaped block is in contact with the sliding groove.
[0014] Preferably, two threaded holes are formed on one side of the support frame. The fixing bolt is threadedly installed inside the threaded holes. An anti-slip pad is rotatably installed at one end of the fixing bolt. The self-healing material scraping plate is in a C shape.
[0015] By adopting the above technical solutions, the threaded holes facilitate the fixing bolt to lock the self-healing material scraping plate through the anti-slip pad, so that the self-healing material scraping plate is convenient for disassembly, installation and maintenance.
[0016] Preferably, a heating electrode tube is arranged inside the heating sleeve. The bottom of the mixing kettle is connected to the material storage box, and a through groove is formed at the top of the material storage box.
[0017] By adopting the above technical solution, the heating sleeve can heat the mixing kettle, making the temperature of the mixing kettle relatively high, so that the raw materials inside the mixing kettle are not likely to solidify, and the filling effect is better.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] For a road crack self-healing material filling device of the present utility model, through the arranged smoothing assembly, the smoothing roller can cooperate with the first spring above, so that the smoothing roller can fit well with the road, and the smoothing effect is better. The self-healing material scraping plate at the rear can scrape off the excess filling material and accumulate it in front of the self-healing material scraping plate, enabling the staff to reuse the excess self-healing material and making the road surface relatively flat.
[0020] For a road crack self-healing material filling device of the present utility model, through the arranged filling assembly, the stirring rod can stir and mix the raw materials. The cleaning plate makes it difficult for the raw materials to adhere to the inner wall of the mixing kettle during the feeding process. The feeding spiral facilitates preventing the raw materials from being blocked, enabling the pump to spray the raw materials inside the material storage box into the gap through the caulking nozzle, and the heating sleeve on the outside facilitates preventing the raw materials inside the mixing kettle from solidifying. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structure diagram of a road crack self-healing material filling device proposed by the present utility model;
[0022] Figure 2 It is a partial three-dimensional structure diagram of a road crack self-healing material filling device proposed by the present utility model;
[0023] Figure 3 It is an exploded partial three-dimensional structure diagram of a road crack self-healing material filling device proposed by the present utility model;
[0024] Figure 4 It is a partial three-dimensional sectional structure diagram of a road crack self-healing material filling device proposed by the present utility model;
[0025] Figure 5 It is Figure 4 the structure diagram of part A in
[0026] In the figure: 1. Road crack filling trolley; 2. Universal wheel; 3. Fixed frame; 4. Heating sleeve; 5. Mixing kettle; 6. Feeding device; 7. Stock bin; 8. Pump; 9. Connecting pipe; 10. Crack filling nozzle; 11. Air pump; 12. Jet pipe; 13. First spring; 14. Mounting frame; 15. Rotating shaft; 16. Movable shaft; 17. Connecting flange; 18. Smoothing roller; 19. Cleaning scraper; 20. Second spring; 21. Support frame; 22. Self-healing material scraping plate; 23. Fixed bolt; 24. Knob; 25. Motor; 26. Drive shaft; 27. Stirring rod; 28. Cleaning plate; 29. Feeding screw. Detailed implementation manners
[0027] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Refer to Figures 1-5 , a filling device for self-healing materials for road cracks, comprising a road crack filling trolley 1. Universal wheels 2 are fixedly installed at the four corners of the bottom of the road crack filling trolley 1. A fixed frame 3 is fixedly installed at the top of the road crack filling trolley 1. A heating sleeve 4 is fixedly installed inside the fixed frame 3. A mixing kettle 5 is fixedly installed inside the heating sleeve 4. A feeding device 6 is fixedly installed at the top of the mixing kettle 5. A stock bin 7 is fixedly installed at the bottom of the mixing kettle 5. A pump 8 is fixedly installed at the top of the road crack filling trolley 1. A connecting pipe 9 is fixedly installed in the middle of the stock bin 7 and the pump 8. A crack filling nozzle 10 is fixedly installed on one side of the pump 8. The crack filling nozzle 10 is fixedly installed inside the road crack filling trolley 1. Both the pump 8 and the crack filling nozzle 10 are prior arts, and their functions are to fill the gaps above the road. The self-healing material is a special type of concrete. There is a relatively large amount of self-healing material inside the mixing kettle 5, and it is prevented from solidifying by stirring. During the crack filling process, it can enter the inside of the gap in a liquid state and solidify after the crack filling is completed, resulting in a better repair effect.
[0029] An air pump 11 is fixedly installed at the upper left of the top of the road crack filling trolley 1. A jet pipe 12 is fixedly installed on the left side of the air pump 11. A smoothing assembly is arranged above the road crack filling trolley 1, and a filling assembly is arranged above the mixing kettle 5; both the air pump 11 and the jet pipe 12 are prior arts, and can blow and clean the gaps above the road, making the device more flat during the crack filling process.
[0030] In this embodiment, the flattening assembly includes a first spring 13, a mounting frame 14, a rotating shaft 15, a movable shaft 16, a connecting flange 17, a flattening roller 18, a cleaning scraper 19 and a scraping mechanism. The first spring 13 is fixedly installed at the bottom of the road crack filling trolley 1. The mounting frame 14 is fixedly installed at the bottom of the first spring 13. The rotating shaft 15 is rotatably installed on the inner walls of the front and rear sides of the mounting frame 14. The movable shaft 16 is arranged below the mounting frame 14. The connecting flange 17 is fixedly installed on the outer sides of the rotating shaft 15 and the movable shaft 16. The flattening roller 18 is fixedly installed on the outer side of the movable shaft 16. The cleaning scraper 19 is fixedly installed on the inner wall of the top of the mounting frame 14.
[0031] In this embodiment, the filling assembly includes a motor 25, a driving shaft 26, a stirring rod 27, a cleaning plate 28 and a feeding spiral 29. The motor 25 is fixedly installed at the top of the mixing kettle 5. The driving shaft 26 is fixedly installed at the output end of the motor 25. The stirring rod 27 is fixedly installed around the outer side of the driving shaft 26. The cleaning plate 28 is fixedly installed on one side of the stirring rod 27. The feeding spiral 29 is fixedly installed on the outer side of the driving shaft 26.
[0032] In this embodiment, the scraping mechanism includes a second spring 20, a support frame 21, a self-healing material scraping plate 22, a fixing bolt 23 and a knob 24. The second spring 20 is fixedly installed on the right side at the bottom of the road crack filling trolley 1. The support frame 21 is fixedly installed at the bottom of the second spring 20. The self-healing material scraping plate 22 is arranged inside the support frame 21. The fixing bolt 23 is threadedly installed inside the self-healing material scraping plate 22. The knob 24 is fixedly installed on the outer side of one end of the fixing bolt 23.
[0033] In this embodiment, a feeding groove is formed at the top of the mixing kettle 5. The feeding device 6 is fixedly installed inside the feeding groove. The cleaning plate 28 is made of steel material and is in contact with the inner wall of the mixing kettle 5. In this embodiment, a sliding groove is formed on one side of the support frame 21. A T-shaped block is arranged at the rear side of the self-healing material scraping plate 22, and the T-shaped block is in contact with the sliding groove.
[0034] In this embodiment, two threaded holes are formed on one side of the support frame 21. The fixing bolt 23 is threadedly installed inside the threaded holes. An anti-slip pad is rotatably installed at one end of the fixing bolt 23. The self-healing material scraping plate 22 is in a C shape; so that the self-healing material scraping plate 22 can scrape up the excess self-healing material after moving, making the road surface relatively flat after filling.
[0035] In this embodiment, a heating electrode tube is arranged inside the heating sleeve 4. The bottom of the mixing kettle 5 is connected to the storage tank 7. A through groove is formed at the top of the storage tank 7; an electromagnetic valve is arranged outside the mixing kettle 5, so that the electromagnetic valve can control the mixing time of the raw materials inside the mixing kettle 5. The through groove facilitates the entry of the raw materials into the storage tank 7, so that the pump 8 can suck it.
[0036] Specifically, after the crack filling nozzle 10 sprays the self-healing material onto the inner side of the crack, the smoothing roller 18 at the rear can smooth it, enabling the smoothing roller 18 to cooperate with the first spring 13 above, making the smoothing roller 18 fit well with the road, resulting in a better smoothing effect. The self-healing material scraping plate 22 at the rear can scrape off the excess filling material and accumulate it in front of the self-healing material scraping plate 22, allowing the staff to reuse the excess self-healing material and making the road surface relatively flat. Moreover, the smoothing roller 18 and the self-healing material scraping plate 22 can be detachably maintained and replaced. The raw materials are added into the inner side of the mixing kettle 5 from the feeding device 6, and the motor 25 drives the drive shaft 26 and the stirring rod 27 to rotate, enabling the stirring rod 27 to stir and mix the raw materials. The cleaning plate 28 prevents the raw materials from adhering to the upper inner wall of the mixing kettle 5 during the feeding process, and the feeding screw 29 facilitates preventing the raw materials from clogging. The pump 8 can spray the raw materials in the storage tank 7 onto the inner side of the crack through the crack filling nozzle 10, and the heating sleeve 4 on the outside facilitates preventing the raw materials in the mixing kettle 5 from solidifying.
[0037] The above has introduced in detail a device for filling self-healing materials for road cracks provided by the present utility model. Specific embodiments are used herein to elaborate on the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. A road crack self-healing material filling device, characterized in that: include: A road crack filling cart (1), wherein universal wheels (2) are fixedly installed at the four corners of the bottom of the road crack filling cart (1), a fixing frame (3) is fixedly installed on the top of the road crack filling cart (1), a heating sleeve (4) is fixedly installed on the inner side of the fixing frame (3), a mixing kettle (5) is fixedly installed on the inner side of the heating sleeve (4), a feeding device (6) is fixedly installed on the top of the mixing kettle (5), a material storage box (7) is fixedly installed on the bottom of the mixing kettle (5), and a pump is fixedly installed on the top of the road crack filling cart (1). A connecting pipe (9) is fixedly installed in the middle of the material storage box (7) and the pump (8), a caulking nozzle (10) is fixedly installed on one side of the pump (8), the caulking nozzle (10) is fixedly installed on the inner side of the road crack filling cart (1), an air pump (11) is fixedly installed on the left side of the top of the road crack filling cart (1), an air jet pipe (12) is fixedly installed on the left side of the air pump (11), a smoothing component is arranged above the road crack filling cart (1), and a filling component is arranged above the mixing kettle (5).
2. A road crack self-healing material filling device according to claim 1, characterized in that: The smoothing assembly comprises a first spring (13), a mounting frame (14), a rotating shaft (15), a movable shaft (16), a connecting flange (17), a smoothing roller (18), a cleaning scraper (19) and a scraping mechanism, wherein the first spring (13) is fixedly mounted on the bottom of the road crack filling cart (1), the mounting frame (14) is fixedly mounted on the bottom of the first spring (13), the rotating shaft (15) is rotatably mounted on the front and rear inner walls of the mounting frame (14), the movable shaft (16) is arranged below the mounting frame (14), the connecting flange (17) is fixedly mounted on the outer sides of the rotating shaft (15) and the movable shaft (16), the smoothing roller (18) is fixedly mounted on the outer side of the movable shaft (16), and the cleaning scraper (19) is fixedly mounted on the top inner wall of the mounting frame (14).
3. A road crack self-healing material filling device according to claim 1, characterized in that: The filling assembly comprises a motor (25), a drive shaft (26), a stirring rod (27), a cleaning plate (28) and a feeding screw (29), wherein the motor (25) is fixedly mounted on the top of the mixing kettle (5), the drive shaft (26) is fixedly mounted on the output end of the motor (25), the stirring rod (27) is fixedly mounted around the outer side of the drive shaft (26), the cleaning plate (28) is fixedly mounted on one side of the stirring rod (27), and the feeding screw (29) is fixedly mounted on the outer side of the drive shaft (26).
4. A road crack self-healing material filling device according to claim 2, characterized in that: The scraping mechanism comprises a second spring (20), a support frame (21), a self-healing material scraping plate (22), a fixing bolt (23) and a knob (24), wherein the second spring (20) is fixedly mounted on the right side of the bottom of the road crack filling cart (1), the support frame (21) is fixedly mounted on the bottom of the second spring (20), the self-healing material scraping plate (22) is arranged on the inner side of the support frame (21), the fixing bolt (23) is threadedly mounted on the inner side of the self-healing material scraping plate (22), and the knob (24) is fixedly mounted on the outer side of one end of the fixing bolt (23).
5. A road crack self-healing material filling device according to claim 3, characterized in that: A feed trough is provided on the top of the mixing kettle (5), and the feed device (6) is fixedly mounted on the inner side of the feed trough. The cleaning plate (28) is made of steel, and the cleaning plate (28) fits the inner wall of the mixing kettle (5).
6. A road crack self-healing material filling device according to claim 4, characterized in that: A sliding groove is provided on one side of the support frame (21), and a T-shaped block is provided on the rear side of the self-healing material scraping plate (22), wherein the T-shaped block fits in the sliding groove.
7. A road crack self-healing material filling device according to claim 4, characterized in that: Two threaded holes are provided on one side of the support frame (21), the fixing bolt (23) is threadedly mounted on the inner side of the threaded hole, an anti-skid pad is rotatably mounted on one end of the fixing bolt (23), and the self-healing material scraping plate (22) is in a C-shape.
8. A road crack self-healing material filling device according to claim 1, characterized in that: A heating electrode tube is provided inside the heating sleeve (4), the bottom of the mixing kettle (5) is connected to a material storage box (7), and a through groove is provided on the top of the material storage box (7).
Citation Information
Patent Citations
Road and bridge construction crack filling device
CN221589197U