Concave-convex plate compactor device capable of automatically monitoring water content

Through the concave and convex flat plate tamping device that automatically monitors the soil moisture content, the problems of low efficiency and unstable quality of the traditional compaction method are solved, and the uniformity and compactness control of the compaction process are achieved, and the stability and anti-shrinkage ability of the embankment are improved.

CN223048020UActive Publication Date: 2025-07-01THE FIRST ENG CO LTD OF CHINA RAILWAY NO 12 BUREAU GRP +1
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Patent Information

Application Number
CN202422195012.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-01
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The traditional manual compaction method is inefficient, and cannot guarantee the compaction uniformity and compactness of backfill soil, and cannot monitor the soil moisture content in real time, affecting the stability and safety of the embankment.

Method used

A concave-convex flat plate tamp device that can automatically monitor moisture content is adopted. Combined with an excavator and a tamp support, the tamp board is equipped with bumps and soil moisture content sensors. The soil moisture content is displayed in real time through the controller and digital display screen to ensure the uniformity and compactness of the tamp, and a uneven tamping effect is formed on the soil surface.

Benefits of technology

The uniformity and compactness control of the compaction process is achieved, the stability and anti-shrinkage capacity of the embankment are improved, the rework phenomenon is avoided, and the construction efficiency and quality are improved.

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Abstract

The utility model discloses a concave-convex plate compactor device capable of automatically monitoring moisture content, which comprises a compactor plate, a compactor plate support, a bump, an excavator, a soil moisture content sensor, a controller and a digital display screen, the excavator comprises an excavator arm, the compactor plate support is connected to the end part of the excavator arm, one side of the compactor plate is connected to the compactor plate support, and the other side of the compactor plate is connected to the bump. The multiple protruding blocks are distributed on the face, away from the tamping plate support, of the tamping plate so that multiple protrusions can be formed on the surface of the tamping plate, the soil water content sensor is arranged on the face, away from the tamping plate support, of the tamping plate, the soil water content sensor is electrically connected with the controller, and the controller is electrically connected with the digital display screen. According to the utility model, the excavator is matched with the tamping plate to tamp the backfill soil, and the pressing force and speed are controllable, so that the tamping uniformity and compactness of the backfill soil are ensured; and a plurality of convex blocks are distributed on the tamping plate, so that an uneven galling effect can be directly formed on the surface of soil, and the stability and the anti-scouring capability of the dike are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water conservancy construction, and particularly relates to a concave-convex plate compactor device capable of automatically monitoring water content. Background Art

[0002] During the process of water conservancy construction, the stability of dikes is of crucial importance, which is directly related to the safe operation of water conservancy projects and the lives and property safety of people in surrounding areas. As key components in water conservancy projects, the compaction quality of the backfill soil on both sides of structures such as pumping stations is an important factor affecting the stability of dikes. The traditional method for compacting the backfill soil on both sides of pumping station structures mainly relies on manual cooperation with small rammers for rolling. There are problems such as low manual operation efficiency, which cannot meet the requirements of modern water conservancy project construction for progress. Secondly, due to the unpredictability and instability of manual operation, it is often difficult to ensure that the rolling force and speed are exactly the same each time in traditional manual operation. This will lead to differences in compaction effects between different regions, making it difficult to ensure the uniformity and compactness of the backfill soil compaction, thus affecting the overall quality of the backfill soil, weakening the stability of the dike, and may also bring certain safety hazards. Moreover, traditional ram plates are often flat, which easily form a smooth surface during the rolling process, and later an excavator is needed to re-roughen the surface, otherwise it will affect the stability and anti-scour ability of the dike. Finally, traditional compaction equipment cannot monitor the water content of the soil in real time, which may lead to poor compaction effects or cause rework. Summary of the Utility Model

[0003] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a concave-convex plate compactor device capable of automatically monitoring water content.

[0004] To solve the above problems, the utility model adopts the following technical solutions:

[0005] A concave-convex plate compactor device capable of automatically monitoring water content includes a ram plate, a ram plate support, convex blocks, an excavator, a soil moisture sensor, a controller, and a digital display screen. The excavator includes an excavator arm, the ram plate support is connected to the end of the excavator arm, one side of the ram plate is connected to the ram plate support, and a number of convex blocks are distributed on the side of the ram plate away from the ram plate support to form a number of protrusions on the surface of the ram plate. The soil moisture sensor is arranged on the side of the ram plate away from the ram plate support for detecting the water content in the soil. The soil moisture sensor is electrically connected to the controller for sending the detected water content data to the controller in the form of an electrical signal. The controller is electrically connected to the digital display screen for controlling the digital display screen to display the corresponding value after receiving and identifying the electrical signal sent by the soil moisture sensor.

[0006] Preferably, a flat vibrator is arranged between the ram plate and the ram plate support.

[0007] Preferably, the peripheral edge of the rammer plate is inclined towards the side where the rammer plate is connected to the rammer plate bracket.

[0008] Preferably, the bump is detachably connected to the rammer plate.

[0009] Preferably, a number of mounting holes penetrating the rammer plate are distributed on the rammer plate, through holes penetrating the bump are provided on the bump, and the bump is connected to the surface of the rammer plate by bolts passing through the through holes and any one of the mounting holes, and nuts are connected to both ends of the bolts.

[0010] Preferably, the rammer plate is made of a 10-mm thick steel plate.

[0011] Preferably, the bump is made of an 8-mm thick steel plate.

[0012] Preferably, connection holes penetrating the rammer plate bracket horizontally are provided on the rammer plate bracket, the connection holes match the positions and sizes of the reserved holes at the end of the excavator arm for connecting the bucket, and the rammer plate bracket is connected to the end of the excavator arm by inserting pins through the connection holes and the reserved holes at the end of the excavator arm.

[0013] Preferably, the excavator includes a cab, and the digital display screen is arranged in the cab.

[0014] Preferably, the controller is a PLC controller.

[0015] Advantages of the present utility model:

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] The present utility model uses an excavator and an excavator arm to cooperate with a rammer plate bracket and a rammer plate to compact the backfill soil. The downward pressure and speed are controllable, ensuring the compaction uniformity and compactness of the backfill soil. Moreover, a number of bumps distributed on the rammer plate form a number of protrusions on the surface of the rammer plate, and when compacting the backfill soil, a roughing effect with unevenness on the soil surface can be directly formed, which can enhance the friction and connection force between the soils, thereby improving the stability and anti-scouring ability of the dike. At the same time, when compacting the backfill soil, the soil moisture sensor can detect the soil moisture content in real time, and after the controller processes the data, it is displayed through the digital display screen, enabling the construction personnel to understand the soil moisture content situation. Based on these data, the construction personnel can flexibly adjust the compaction process and take necessary measures, such as adjusting the compaction force, frequency, or waiting until the soil humidity reaches the appropriate range before construction, to ensure compaction operation within the optimal moisture content range, thereby effectively avoiding rework caused by unqualified moisture content. Description of the Drawings

[0018] Figure 1 is a structural schematic diagram of the present utility model;

[0019] Figure 2 It is a schematic structural diagram of the interconnection among a rammer plate, a rammer plate support, a bump, an excavator arm, a soil moisture sensor, a digital display screen, and a plate vibrator;

[0020] Figure 3 It is a schematic structural diagram of the interconnection among a rammer plate, a rammer plate support, a bump, a soil moisture sensor, and a plate vibrator. Specific implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] In the description of the present invention, it should be noted that the orientation or positional relationships indicated by the terms "upper / lower end", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided / sleeved with", "socketed", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0024] Please refer to Figures 1 - 3, the present utility model provides a technical solution: a convex-concave plate rammer device capable of automatically monitoring moisture content, including a rammer plate 1, a rammer plate support 2, convex blocks 3, an excavator 4, a soil moisture sensor 5, a controller, and a digital display screen 6. The excavator 4 includes an excavator arm 41. The rammer plate support 2 is connected to the end of the excavator arm 41. One side of the rammer plate 1 is connected to the rammer plate support 2. A number of convex blocks 3 are distributed on the side of the rammer plate 1 away from the rammer plate support 2, so that a number of protrusions are formed on the surface of the rammer plate 1. The soil moisture sensor 5 is arranged on the side of the rammer plate 1 away from the rammer plate support 2 for detecting the moisture content in the soil. The soil moisture sensor 5 is electrically connected to the controller for sending the detected moisture content data to the controller in the form of an electrical signal. The controller is electrically connected to the digital display screen 6 for controlling the digital display screen 6 to display the corresponding value after receiving and identifying the electrical signal sent by the soil moisture sensor 5.

[0025] During use, operate the excavator 4 to press down the rammer plate support 2 and the rammer plate 1 to compact the backfill soil. The present utility model uses the excavator 4 and the excavator arm 41 to cooperate with the rammer plate support 2 and the rammer plate 1 to compact the backfill soil. The pressing force and speed are controllable, ensuring the compaction uniformity and compactness of the backfill soil. Moreover, a number of convex blocks 3 distributed on the rammer plate 1 form a number of protrusions on the surface of the rammer plate 1, which can directly form a roughing effect of unevenness on the soil surface when compacting the backfill soil, enhancing the friction and connection force between the soils, thereby improving the stability and anti-scouring ability of the dike. At the same time, when compacting the backfill soil, the soil moisture sensor 5 can detect the soil moisture content in real time, and the data is processed by the controller and displayed on the digital display screen 6, enabling the construction personnel to understand the soil moisture content situation. Based on these data, the construction personnel can flexibly adjust the compaction process and take necessary measures, such as adjusting the compaction force, frequency, or waiting for the soil humidity to reach the appropriate range before construction, to ensure compaction operation within the optimal moisture content range, thereby effectively avoiding rework caused by unqualified moisture content.

[0026] Furthermore, a flat vibrator 7 is arranged between the rammer plate 1 and the rammer plate support 2 to vibrate and compact the backfill soil, making the compaction process more uniform and efficient, and improving the work efficiency and compaction quality.

[0027] Furthermore, the peripheral edges of the rammer plate 1 are inclined towards the side where the rammer plate 1 is connected to the rammer plate support 2, reducing the resistance when the rammer plate 1 is pressed down, improving the compactness of the backfill soil under pressure, and reducing settlement and deformation.

[0028] Furthermore, the convex blocks 3 are detachably connected to the rammer plate 1, so as to install or replace convex blocks 3 with different shapes, sizes, or quantities according to actual needs.

[0029] Specifically, a number of mounting holes penetrating the ram plate 1 are distributed on the ram plate 1. A through hole penetrating the bump 3 is provided on the bump 3. The bump 3 is connected to the surface of the ram plate 1 by a bolt 31 passing through the through hole and any one of the mounting holes. Nuts 32 are connected to both ends of the bolt 31, so that the bump 3 is detachably connected to the ram plate 1.

[0030] Specifically, the ram plate 1 is made of a 10-mm-thick steel plate.

[0031] Specifically, the bump 3 is made of an 8-mm-thick steel plate.

[0032] Specifically, a connection hole 21 penetrating the ram plate support 2 horizontally is provided on the ram plate support 2. The connection hole 21 matches the position and size of a reserved hole at the end of the excavator arm 41 for connecting the bucket. The ram plate support 2 is connected to the end of the excavator arm 41 by a pin 22 passing through the connection hole 21 and the reserved hole at the end of the excavator arm 41, so as to connect the ram plate support 2 to the end of the excavator arm 41.

[0033] Furthermore, the excavator 4 includes a cab 42, and the digital display screen 6 is arranged in the cab 42, facilitating the construction workers to view the moisture content data of the soil in real time and take corresponding measures in a timely manner.

[0034] Specifically, the controller is a PLC controller.

[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without more limitations. An element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A concave-convex plate compactor capable of automatically monitoring moisture content, characterized in that: The invention comprises a tamping plate (1), a tamping plate bracket (2), a protrusion (3), an excavator (4), a soil moisture sensor (5), a controller and a digital display screen (6), wherein the excavator (4) comprises an excavator arm (41), the tamping plate bracket (2) is connected to the end of the excavator arm (41), one side of the tamping plate (1) is connected to the tamping plate bracket (2), a plurality of protrusions (3) are distributed on a side of the tamping plate (1) away from the tamping plate bracket (2) so that a plurality of protrusions are formed on the surface of the tamping plate (1), the soil moisture sensor (5) is arranged on a side of the tamping plate (1) away from the tamping plate bracket (2) for detecting the moisture content in the soil, the soil moisture sensor (5) is electrically connected to the controller for sending the detected moisture content data to the controller in the form of an electrical signal, and the controller is electrically connected to the digital display screen (6) for receiving and identifying the electrical signal sent by the soil moisture sensor (5) and then controlling the digital display screen (6) to display the corresponding value.

2. A concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: A flat plate vibrator (7) is arranged between the tamping plate (1) and the tamping plate bracket (2).

3. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The surrounding edges of the tamping plate (1) are arranged to be inclined toward a side of the tamping plate (1) connected to the tamping plate bracket (2).

4. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The projection (3) is detachably connected to the tamping plate (1).

5. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 4, characterized in that: The ramming plate (1) is provided with a plurality of mounting holes penetrating the ramming plate (1), the protrusion (3) is provided with a through hole penetrating the protrusion (3), the protrusion (3) is connected to the surface of the ramming plate (1) by means of bolts (31) passing through the through holes and any mounting holes, and nuts (32) are connected to both ends of the bolts (31).

6. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The tamping plate (1) is made of a 10 mm thick steel plate.

7. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The protrusion (3) is made of a steel plate with a thickness of 8 mm.

8. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The tamping plate bracket (2) is provided with a connecting hole (21) which passes through the tamping plate bracket (2) transversely, the connecting hole (21) matches the position and size of a reserved hole at the end of the excavator arm (41) for connecting a bucket, and the tamping plate bracket (2) is connected to the end of the excavator arm (41) by a pin (22) passing through the connecting hole (21) and the reserved hole at the end of the excavator arm (41).

9. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The excavator (4) comprises a cab (42), and the digital display screen (6) is arranged in the cab (42).

10. The concave-convex plate compactor capable of automatically monitoring moisture content according to claim 1, characterized in that: The controller is a PLC controller.