Rollover structure for ultrahigh chimney
By designing a mold turn structure for ultra-high chimneys and simplifying the adjustment process of the formwork using the adjustment components, the traditional mold turn construction method solves the problems of complex operation and difficult formwork adjustment in ultra-high chimneys, and improves construction safety and efficiency.
Patent Information
- Application Number
- CN202421873391.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The traditional mold turning construction method is complex in the application of ultra-high chimneys and is difficult to adjust the template.
A flip-model structure including adjusting components, formwork and supporting steel frame is designed, and the size and shape of the formwork is adjusted by adjusting the rotation of the pull rod in the assembly, simplifying the adjustment process of the formwork.
It realizes rapid and convenient adjustment of formwork in ultra-high chimney construction, reduces construction risks, and improves construction safety and efficiency.
Smart Images

Figure CN223048442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to, but is not limited to, the technical field of chimney form turnover, and particularly relates to a form turnover structure for an ultra-high chimney. Background Art
[0002] In people's daily life, a large amount of garbage will inevitably be generated. If these garbage are not effectively treated, it will greatly affect people's living environment and even pose a threat to people's physical health. At present, incineration is one of the main ways to treat garbage. However, in the process of garbage incineration, in addition to causing secondary environmental pollution, it will also cause waste of resources and energy. Therefore, in garbage treatment, the way of garbage incineration power generation can be adopted. As one of the main buildings for garbage incineration power generation, the construction quality of the chimney is crucial.
[0003] The traditional construction method of chimneys is mostly to erect formwork scaffolds, which has a large amount of work and certain potential safety hazards, and there are certain risks to construction safety and construction costs. Form turnover construction is a phased construction method, which realizes the pouring of concrete by turning the formwork in sections. Compared with slip form construction, this method has a slower construction speed but higher safety. However, the traditional form turnover construction method is complex in operation and difficult to adjust the formwork in the application of ultra-high chimneys. For this reason, a form turnover frame for an ultra-high chimney with convenient formwork adjustment is designed. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a form turnover structure for an ultra-high chimney.
[0005] To solve the above technical problems, the utility model provides the following technical solutions:
[0006] A form turnover structure for an ultra-high chimney of the utility model includes an adjustment component, a formwork and a support steel frame. The adjustment component includes an adjustment plate, a protruding plate, a strengthening column, a pull rod and a mounting steel plate. The ends of the protruding plates are fixed on the outer side of the adjustment plate. The strengthening column is arranged on the inner side of the adjustment plate. The pull rod penetrates through the strengthening column. A connection hole is opened at the upper end of the strengthening column, and a connection column is fixed at the lower end of the strengthening column. The mounting steel plate is arranged on the outer side of the adjustment plate;
[0007] The formwork is arranged on the inner side of the adjustment component. The formwork includes a connection end and a movable end. The connection end is a protruding design and is slidably connected to the inner wall of the adjustment component. The movable end is movably connected to the connection end.
[0008] As a preferred technical solution of the present utility model, the adjusting plate is designed in a C shape, the protruding plates are located on both sides of the opening of the adjusting plate, the protruding plates are designed in a V shape, and the strengthening columns are welded to the inner sides of the protruding plates.
[0009] As a preferred technical solution of the present utility model, the pull rod passes through the two strengthening columns and is in threaded cooperation with the two strengthening columns. The connection hole is adapted to the connection column. Through holes are opened on the outer sides of the strengthening column, the connection column and the protruding plate, and threaded rods are in threaded cooperation inside the through holes.
[0010] As a preferred technical solution of the present utility model, two symmetrical mounting steel plates are arranged on the outer side of the adjusting plate. The mounting steel plates are respectively connected to the adjusting plate and the support steel frame by screws, and connection blocks are vertically arranged at the outer ends of the mounting steel plates.
[0011] As a preferred technical solution of the present utility model, both the adjusting plate and the protruding plate are made of one of carbon structural steel plates or low alloy structural steel plates, and the strengthening column is a seamless steel pipe column.
[0012] As a preferred technical solution of the present utility model, an activity groove adapted to the movable end is opened inside the connection end. A guide plate is fixed on one side of the movable end, and a guide groove adapted to the guide plate is opened on the outer surface of the template.
[0013] As a preferred technical solution of the present utility model, the guide plate is slidably connected to the guide groove. A groove for the movement of the guide plate is opened on the inner wall of the adjusting plate, and the shape of the adjusting plate is adapted to the shape of the template.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] By providing a template with adjustable size and an adjusting assembly for fastening outside the template, when adjustment is needed according to the designs of different chimneys, the distance between the two protruding plates can be adjusted by rotating the pull rod, thereby tightening the adjusting plate and synchronously driving the inner template to tighten for adjustment. The operation is simple and the adjustment is convenient, solving the problems of complex operation and difficult template adjustment in the application of the traditional form turnover construction method in super-high chimneys.
[0016] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only exemplary, and for those of ordinary skill in the art, other implementation drawings can be obtained by extending according to the provided drawings without creative efforts.
[0017] The structures, proportions, sizes, etc. illustrated in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the implementation conditions of the present utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the efficacy that the present utility model can produce and the purpose that can be achieved, should still fall within the scope covered by the technical content disclosed by the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 is a schematic diagram of the connection structure of the adjustment assembly;
[0021] Figure 3 is a schematic diagram of the partial structure of the template;
[0022] Figure 4 is a schematic diagram of the installation of the present utility model;
[0023] In the figure: 100, adjustment assembly; 101, adjustment plate; 102, protruding plate; 103, strengthening column; 104, pull rod; 105, connection hole; 106, connection column; 107, through hole; 108, threaded rod; 109, installation steel plate; 1010, connection block; 200, template; 201, connection end; 202, movable end; 203, guide plate; 204, movable groove; 205, guide groove; 300, support steel frame; 400, concrete. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] As Figures 1-4 shown, the present utility model provides a formwork turnover structure for a super-high chimney, including an adjustment assembly 100, a template 200, and a support steel frame 300. The adjustment assembly 100 includes an adjustment plate 101, a protruding plate 102, a strengthening column 103, a pull rod 104, and an installation steel plate 109. The ends of the protruding plate 102 are fixed to the outside of the adjustment plate 101. The strengthening column 103 is arranged inside the adjustment plate 101. The pull rod 104 penetrates through the strengthening column 103. A connection hole 105 is opened at the upper end of the strengthening column 103. A connection column 106 is fixed to the lower end of the strengthening column 103. The installation steel plate 109 is arranged outside the adjustment plate 101;
[0025] The template 200 is arranged inside the adjustment component 100. The template 200 includes a connection end 201 and a movable end 202. The connection end 201 is a protruding design. The connection end 201 is slidably connected to the inner wall of the adjustment component 100, and the movable end 202 is movably connected to the connection end 201.
[0026] Further, in this embodiment, the adjustment plate 101 is of a C-shaped design. The protruding plates 102 are located on both sides of the opening of the adjustment plate 101. The protruding plates 102 are of a V-shaped design. The strengthening columns 103 are welded inside the protruding plates 102. The opening design of the adjustment plate 101 provides a certain contraction space. The design of the protruding plates 102 facilitates the installation of the strengthening columns 103 inside the protruding plates 102 and strengthens the gaps of the protruding plates 102 to prevent the protruding plates 102 from deforming.
[0027] In this embodiment, the pull rod 104 passes through the two strengthening columns 103 and is in threaded cooperation with the two strengthening columns 103. The connection hole 105 is adapted to the connection column 106. Through holes 107 are opened on the outer sides of the strengthening columns 103, the connection column 106, and the protruding plates 102. Threaded rods 108 are in threaded cooperation inside the through holes 107. The two strengthening columns 103 are connected by the pull rod 104, and the threads on the surface of the pull rod 104 are of a double-thread design, so as to realize the rotation of the pull rod 104 to control the inward or outward movement of the two strengthening columns 103 on its surface. The connection between the connection column 106 and the strengthening column 103 is strengthened by the threaded rod 108.
[0028] In this embodiment, two symmetrical mounting steel plates 109 are arranged on the outer side of the adjustment plate 101. The mounting steel plates 109 are respectively screwed to the adjustment plate 101 and the support steel frame 300. Connection blocks 1010 are vertically arranged at the outer ends of the mounting steel plates 109. The adjustment plate 101 is mounted on the support steel frame 300 through the mounting steel plates 109, and steel bars are mounted through the connection blocks 1010 for reinforcement to stabilize the installation work of the adjustment plate 101 and realize the installation work of the adjustment component 100.
[0029] In this embodiment, both the adjustment plate 101 and the protruding plates 102 are made of one of carbon structural steel plates or low alloy structural steel plates. The strengthening columns 103 are seamless steel pipe columns. The materials of the adjustment plate 101 and the protruding plates 102 enable them to be bent under the condition of ensuring strength, which is convenient for the adjustment work of the adjustment plate 101.
[0030] In this embodiment, an activity groove 204 adapted to the movable end 202 is opened inside the connection end 201. A guide plate 203 is fixed on one side of the movable end 202. A guide groove 205 adapted to the guide plate 203 is opened on the outer surface of the template 200. The movable end 202 can enter the connection end 201 through the activity groove 204 for tightening work.
[0031] In this embodiment, the guide plate 203 is slidably connected to the guide groove 205. A groove for the movement of the guide plate 203 is formed on the inner wall of the adjustment plate 101. The shape of the adjustment plate 101 is adapted to the shape of the template 200. The movement of the template 200 is stabilized by the cooperation of the guide groove 205 and the guide plate 203, and the protruding part of the guide plate 203 is facilitated to move within the adjustment plate 101 through the groove.
[0032] Specifically, when constructing a super-high chimney, a support steel frame 300 is preset according to the designed chimney size. First, a template 200 and an adjustment assembly 100 are arranged at the bottom layer. Another template 200 and an adjustment assembly 100 are installed on the bottom-layer template 200. Between adjacent adjustment assemblies 100, the upper connecting column 106 is inserted into the lower connecting hole 105 and fixed tightly by a threaded rod 108 to assemble the templates 200. Then, concrete 400 is poured according to the templates 200. After the concrete 400 is formed, the threaded rod 108 is removed, the bottom-layer template 200 is removed, and the bottom-layer template 200 is moved above the adjacent template 200. This operation is repeated for form turnover until the chimney pouring is completed.
[0033] Considering that the size of the chimney needs to be adjusted during actual pouring, for this reason, an adjustment assembly 100 is arranged on the outer side of the template 200 for adjustment. Specifically, when the template 200 needs to be adjusted, the pull rod 104 is rotated, and two reinforcing columns 103 are controlled to move inwards or outwards on its surface based on the threads on the surface of the pull rod 104. When the reinforcing columns 103 move inwards, the adjustment plate 101 is driven to contract inwards. At the same time, the movable end 202 of the template 200 moves towards the movable groove 204 of the fixed end, and the guide block moves synchronously within the guide groove 205 to achieve synchronous tightening of the template 200. Similarly, when the reinforcing columns 103 move outwards, the adjustment plate 101 expands and the template 200 expands. However, considering the expansion limit of the template 200, when the template 200 expands to an open shape, a template 200 of a larger size needs to be replaced so as not to affect the construction of the chimney.
[0034] When performing form turnover, considering that the bottom-layer template 200 needs a certain space to separate it from the upper connecting column 106, therefore, a sealing rubber ring is arranged at the bottom of the bottom-layer template 200 to lift the bottom-layer template 200 by a part. After the bottom layer is formed, the sealing rubber ring is removed first, and there is a space between the bottom-layer template 200 and the ground for separation between the upper and lower layers. The specific space distance is adjusted and set according to the actual construction.
[0035] In addition, the guiding groove 205 on the template 200 does not penetrate through the template 200. The guiding block only moves on the outer surface of the template 200. Both the upper and lower ends of the adjusting plate 101 are provided with bending parts, which are located at the upper and lower ends of the template 200. The thickness of the bending parts is the same as that of the template 200, and the inner side surfaces of the bending parts are closely attached to the end surfaces of the template 200, blocking the end parts of the movable groove 204. Through reasonable design, it is avoided that the concrete 400 enters the movable groove 204 during pouring, which affects the construction of the chimney.
[0036] The components such as the adjusting plate 101, the protruding plate 102, the reinforcing column 103, the tension rod 104, the connecting hole 105, the connecting column 106, the through hole 107, the threaded rod 108, the mounting steel plate 109, the connecting block 1010, the template 200, the guiding plate 203, the support steel frame 300, and the concrete 400 of the present utility model are all common standard parts or parts known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or obtained through conventional experimental methods.
[0037] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. are based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model.
[0038] In addition, the terms "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", and "fourth" may explicitly or implicitly include at least one such feature.
[0039] In the present utility model, unless otherwise clearly defined and limited, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A mold turning structure for an ultra-high chimney, characterized in that: It comprises an adjustment component (100), a template (200) and a supporting steel frame (300), wherein the adjustment component (100) comprises an adjustment plate (101), a protruding plate (102), a reinforcing column (103), a tie rod (104) and a mounting steel plate (109), the ends of the protruding plate (102) are fixed to the outside of the adjustment plate (101), the reinforcing column (103) is arranged on the inside of the adjustment plate (101), the tie rod (104) passes through the reinforcing column (103), a connecting hole (105) is opened at the upper end of the reinforcing column (103), a connecting column (106) is fixed at the lower end of the reinforcing column (103), and the mounting steel plate (109) is arranged on the outside of the adjustment plate (101); The template (200) is arranged on the inner side of the adjustment component (100), and the template (200) comprises a connecting end (201) and a movable end (202), wherein the connecting end (201) is designed to be protruding, the connecting end (201) is slidably connected to the inner wall of the adjustment component (100), and the movable end (202) is movably connected to the connecting end (201).
2. The mold turning structure for a super high chimney according to claim 1, characterized in that: The adjustment plate (101) is of C-shaped design, the protruding plates (102) are located on both sides of the opening of the adjustment plate (101), the protruding plate (102) is of V-shaped design, and the reinforcing column (103) is welded to the inner side of the protruding plate (102).
3. The mold turning structure for a super high chimney according to claim 2, characterized in that: The pull rod (104) passes through the two reinforcing columns (103) and is threadedly matched with the two reinforcing columns (103). The connecting hole (105) is adapted to the connecting column (106). The outer sides of the reinforcing columns (103), the connecting columns (106) and the protruding plate (102) are all provided with a through hole (107). The internal thread of the through hole (107) is matched with a threaded rod (108).
4. The mold turning structure for a super high chimney according to claim 3, characterized in that: Two symmetrical mounting steel plates (109) are arranged on the outer side of the adjustment plate (101), and the mounting steel plates (109) are respectively screw-connected to the adjustment plate (101) and the supporting steel frame (300), and a connecting block (1010) is vertically arranged at the outer end of the mounting steel plate (109).
5. The mold turning structure for a super high chimney according to claim 4, characterized in that: The adjustment plate (101) and the protruding plate (102) are both made of a carbon structural steel plate or a low-alloy structural steel plate, and the reinforcing column (103) is a seamless steel pipe column.
6. The mold turning structure for a super high chimney according to claim 1, characterized in that: The interior of the connecting end (201) is provided with a movable groove (204) adapted to the movable end (202), a guide plate (203) is fixed to one side of the movable end (202), and the outer surface of the template (200) is provided with a guide groove (205) adapted to the guide plate (203).
7. The mold turning structure for a super high chimney according to claim 6, characterized in that: The guide plate (203) is slidably connected to the guide groove (205); a groove for the guide plate (203) to move is provided on the inner wall of the adjustment plate (101); and the shape of the adjustment plate (101) is adapted to the shape of the template (200).