High-efficiency radiator and stage lamp thereof

By designing multiple sets of heat dissipation pipe arrangements that pass through the heat dissipation fin sets in the stage lamp radiator, the problem of insufficient heat dissipation efficiency of high-power light sources in the prior art is solved, and more efficient heat transfer and longer service life are achieved.

CN223049992UActive Publication Date: 2025-07-01GUANGDONG YIRI TECH CO LTD
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Patent Information

Application Number
CN202420825199.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2025-07-01
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

When existing stage lamp radiators deal with high-power light sources, the heat dissipation efficiency is insufficient, which affects the performance stability of the light source and shortens the service life.

Method used

A high-efficiency radiator is designed, including the first, second and third heat dissipation fin sets, substrates and multiple heat dissipation pipe rows. The heat dissipation pipe rows pass through each heat dissipation fin set to increase the heat conduction efficiency, and improve the heat conduction efficiency through staggered and separated and intermediate heat dissipation pipes.

Benefits of technology

It realizes efficient heat transfer, quickly reduces the temperature in high-energy areas, extends the service life of the lamp, and improves the heat dissipation efficiency of the light source.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a high-efficiency radiator and a stage lamp thereof.The high-efficiency radiator comprises a first radiating fin set, a second radiating fin set, a third radiating fin set, a substrate and a radiating pipe row set, and the second radiating fin set and the third radiating fin set are fixedly arranged on the left side and the right side of the first radiating fin set respectively; the base plate is arranged at the top end of the first heat dissipation fin set in an attached mode, the heat dissipation pipe row set comprises at least two first heat dissipation pipe sets arranged on the base plate in a penetrating mode, and the first heat dissipation pipe sets penetrate through the second heat dissipation fin set or / and the third heat dissipation fin set. The radiating tube row groups further comprise at least one second radiating tube group which is arranged on the substrate in a penetrating mode and is not connected with the second radiating fin group and the third radiating fin group, the radiator comprises at least three radiating tube row groups, so that the heat conduction efficiency among the radiating fin groups is greatly improved, the working stability of the light source is guaranteed, and the service life of the light source is prolonged. Meanwhile, heat energy is prevented from damaging internal parts of the lamp, and the service life of the lamp is prolonged.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat exchange, and particularly relates to a high-efficiency radiator and a stage light applying the high-efficiency radiator. Background Art

[0002] During the operation of the light source of a stage light, a large amount of heat is generated, and the heat needs to be dissipated in time through a radiator. Otherwise, it will affect the stability of the light source performance and also reduce the service life of the light source. Generally, the radiator mainly consists of a first heat sink fin group, a second heat sink fin group, and a third heat sink fin group. The second heat sink fin group and the third heat sink fin group are respectively fixedly arranged on the left and right sides of the first heat sink fin group, and the substrate is fixedly arranged on the top of the first heat sink fin group. Then, only a row of heat dissipation tubes passes through the second heat sink fin group, the substrate, and the third heat sink fins. For example, a light source radiator with a light-shielding function and a stage light having the same disclosed in a Chinese utility model patent (Publication No. CN217843795U) cannot meet the heat dissipation requirements of a high-power light source. Therefore, we need to design a radiator with higher heat dissipation efficiency to meet the needs of high-power light sources. Summary of the Invention

[0003] The present invention provides a high-efficiency radiator to solve one of the above technical problems. At the same time, a stage light applying the high-efficiency radiator is also provided, which has the advantages of compact structure and high heat dissipation efficiency.

[0004] To solve the above technical problems, the present invention provides the following technical solutions:

[0005] A high-efficiency radiator includes a first heat sink fin group, a second heat sink fin group, a third heat sink fin group, a substrate, and a heat dissipation tube row group. The second heat sink fin group and the third heat sink fin group are respectively fixedly arranged on the left and right sides of the first heat sink fin group. The substrate is attached to the top of the first heat sink fin group. The heat dissipation tube row group includes at least two groups of first heat dissipation tubes passing through the substrate. The first group of heat dissipation tubes passes through the second heat sink fin group or / and the third heat sink fin group. The heat dissipation tube row group further includes at least one group of second heat dissipation tubes passing through the substrate and not connected to the second heat sink fin group and the third heat sink fin group.

[0006] As a preferred embodiment, it is further defined that the number of the first set of heat dissipation tubes is set to two groups, one group is the upper row of heat dissipation tubes, and the other group is the lower row of heat dissipation tubes. One end of a part of the upper row of heat dissipation tubes passes through the top of the substrate, and the other end passes through the second heat dissipation fin group; the other end of a part of the upper row of heat dissipation tubes passes through the top of the substrate and the other end passes through the third heat dissipation fin group; one end of a part of the lower row of heat dissipation tubes passes through the bottom of the substrate, and the other end passes through the second heat dissipation fin group; the other end of a part of the lower row of heat dissipation tubes passes through the bottom of the substrate and the other end passes through the third heat dissipation fin group.

[0007] As a preferred embodiment, it is further defined that the upper row of heat dissipation tubes of the second heat dissipation fin group and the upper row of heat dissipation tubes of the third heat dissipation fin group are arranged staggeredly, and the lower row of heat dissipation tubes of the second heat dissipation fin group and the lower row of heat dissipation tubes of the third heat dissipation fin group are arranged staggeredly.

[0008] As a preferred embodiment, it is further defined that the number of the second set of heat dissipation tubes is set to one group. The second set of heat dissipation tubes is the middle row of heat dissipation tubes, and the middle row of heat dissipation tubes is arranged in the middle of the substrate and located between the upper row of heat dissipation tubes and the lower row of heat dissipation tubes.

[0009] As a preferred embodiment, it is further defined that all of the first set of heat dissipation tubes are perpendicular to the second heat dissipation fin group and the third heat dissipation fin group, and the second set of heat dissipation tubes are parallel or perpendicular to the second heat dissipation fin group and the third heat dissipation fin group.

[0010] As a preferred embodiment, it is further defined that the substrate is mainly composed of an upper fixing plate and a lower fixing plate. A plurality of first grooves with downward openings are spacedly arranged on the lower end surface of the upper fixing plate, and second grooves with upward openings corresponding to the first grooves one by one are arranged on the upper end surface of the lower fixing plate. The first grooves and the second grooves jointly form a first fixing groove corresponding to and adapted to the middle row of heat dissipation tubes.

[0011] As a preferred embodiment, it is further defined that a plurality of third grooves with upward openings are spacedly arranged on the upper end surface of the upper fixing plate. The upper row of heat dissipation tubes are adaptively installed in the third grooves. A flat surface is provided on the part of the upper row of heat dissipation tubes adapted to the third grooves, and the flat surface is flush with the upper end surface of the upper fixing plate.

[0012] As a preferred embodiment, it is further defined that a plurality of fourth grooves with downward openings are spacedly arranged on the upper end surface of the lower fixing plate. The top of the first heat dissipation fin group is provided with fifth grooves corresponding to the fourth grooves one by one. The fourth grooves and the fifth grooves jointly form a second fixing groove corresponding to and adapted to the lower row of heat dissipation tubes.

[0013] As a preferred embodiment, it is further defined that heat dissipation fans are provided at the bottoms of the first heat dissipation fin group, the second heat dissipation fin group, and the third heat dissipation fin group.

[0014] As a preferred embodiment, it is further defined that it includes a light source assembly and the radiator, and the light source assembly is fixedly installed at the top end of the substrate of the radiator.

[0015] After adopting the above technical solutions, the inventive concept has at least the following beneficial effects:

[0016] 1. Compared with the prior art, the radiator of this product includes at least three heat dissipation tube rows, thus greatly increasing the heat conduction efficiency between each heat dissipation fin group. It can quickly transfer heat energy from the high-energy area to the low-energy area, reducing the temperature of the high-energy area, thereby achieving the purpose of cooling; furthermore, it enables the heat energy generated by the light source to be effectively removed in a timely manner, ensuring the stability of the light source during operation, and at the same time avoiding damage to the internal parts of the lamp caused by heat energy, and prolonging the service life of the lamp.

[0017] 2. A number of third grooves with upward openings are spaced apart on the upper end surface of the upper fixing plate. The upper row of heat dissipation tubes is adaptively installed in the third grooves. The upper row of heat dissipation tubes corresponding to the third grooves is provided with a flat surface, and the flat surface is flush with the upper end surface of the upper fixing plate. The flat surface and the upper end surface of the upper fixing plate together form an installation plane for installing the light source. This installation plane can be in full contact with the lamp board of the light source, thereby effectively increasing the efficiency of heat conduction. Compared with the prior art where an installation board needs to be attached to the installation substrate first and then the lamp board is attached to the installation board, the installation plane on this product is directly in contact with the lamp board of the light source, that is, the upper row of heat dissipation tubes and the upper end surface of the substrate are directly in contact with the lamp board surface of the light source, which can be closer to the heat source and further improve the heat dissipation efficiency of the light source. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a structural diagram of a high-efficiency radiator;

[0019] Figure 2 is a cross-sectional view of a high-efficiency radiator;

[0020] Figure 3 is Figure 2 an enlarged view of part A of DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following further describes this application in detail with reference to the drawings and specific embodiments.

[0022] As shown in the attached Figure 1 - attached Figure 3As shown in the figure, a high-efficiency radiator includes a first heat sink fin group 1, a second heat sink fin group 2, a third heat sink fin group 3, a substrate 4, and a heat pipe row group 5. The first heat sink fin group 1, the second heat sink fin group 2, and the third heat sink fin group 3 are each formed by a plurality of heat sink fins arranged side by side. There are multiple groups of the heat pipe row group 5, and each group is formed by a plurality of single heat pipes arranged in a row. The second heat sink fin group 2 and the third heat sink fin group 3 are respectively fixedly arranged on the left and right sides of the first heat sink fin group 1. The substrate 4 is attached to the top of the first heat sink fin group 1. The heat pipe row group 5 includes at least two groups of first-group heat pipes passing through the substrate 4. The first-group heat pipes pass through the second heat sink fin group 2 or / and the third heat sink fin group 3. The heat pipe row group 5 further includes at least one group of second-group heat pipes passing through the substrate 4 and not connected to the second heat sink fin group 2 and the third heat sink fin group 3. Compared with the prior art, the radiator of this product includes at least three heat pipe row groups 5, thus greatly increasing the heat conduction efficiency between each heat sink fin group. It can quickly transfer heat energy from the high-energy area to the low-energy area, reducing the temperature of the high-energy area, thereby achieving the purpose of cooling. Furthermore, it enables the heat energy generated by the light source to be effectively removed in a timely manner, ensuring the stability of the light source during operation. At the same time, it avoids damage to the internal parts of the lamp caused by heat energy and extends the service life of the lamp.

[0023] As shown in the attached Figure 2 figure, specifically, the number of the first-group heat pipes is set to two groups, one group is the upper-row heat pipes 51, and the other group is the lower-row heat pipes 52. One end of a part of the upper-row heat pipes 51 passes through the top of the substrate 4, and the other end passes through the second heat sink fin group 2. One end of another part of the upper-row heat pipes 51 passes through the top of the substrate 4, and the other end passes through the third heat sink fin group 3. One end of a part of the lower-row heat pipes 52 passes through the bottom of the substrate 4, and the other end passes through the second heat sink fin group 2. One end of another part of the lower-row heat pipes 52 passes through the bottom of the substrate 4, and the other end passes through the third heat sink fin group 3. This can further increase the heat conduction efficiency between the first-group heat pipes and each heat sink fin group.

[0024] As shown in the attached Figure 2 figure, the upper-row heat pipes 51 of the second heat sink fin group 2 and the upper-row heat pipes 51 of the third heat sink fin group 3 are staggered and separated, and the lower-row heat pipes 52 of the second heat sink fin group 2 and the lower-row heat pipes 52 of the third heat sink fin group 3 are staggered and separated. This enables a high heat conduction efficiency between the heat pipes and each heat sink fin group, and at the same time makes the structure of the overall radiator more compact, effectively saving the installation space.

[0025] As shown in the attached Figure 1 and the attached Figure 2As shown, the number of the second group of heat dissipation tubes is set to one group. The second group of heat dissipation tubes is the middle row of heat dissipation tubes 53. The middle row of heat dissipation tubes 53 is arranged through the middle part of the substrate 4 and is located between the upper row of heat dissipation tubes 51 and the lower row of heat dissipation tubes 52. The middle row of heat dissipation tubes 53 can effectively improve the heat absorption efficiency of the substrate 4, and the heat absorbed by the substrate 4 from the light source is quickly transferred to each heat dissipation fin group 2.

[0026] As shown in the Figure 1 attachment, all the first group of heat dissipation tubes are perpendicular to the second heat dissipation fin group 2 and the third heat dissipation fin group 3. The second group of heat dissipation tubes are parallel or perpendicular to the second heat dissipation fin group 2 and the third heat dissipation fin group 3, making the structure of the radiator more compact.

[0027] As shown in the Figure 2 and Figure 3 attachment, the substrate 4 is mainly composed of an upper fixing plate 41 and a lower fixing plate 42. A plurality of first grooves 411 with downward openings are spacedly arranged on the lower end surface of the upper fixing plate 41. Second grooves 421 with upward openings and corresponding to the first grooves 411 one by one are arranged on the upper end surface of the lower fixing plate 42. The first grooves 411 and the second grooves 421 jointly form a first fixing groove 400 corresponding to and adapted to the middle row of heat dissipation tubes 53. The first fixing groove 400 can fully contact the surface of the middle row of heat dissipation tubes 53 while fixing the middle row of heat dissipation tubes 53, so as to increase the heat conduction efficiency.

[0028] As shown in the Figure 2 and Figure 3 attachment, a plurality of third grooves 412 with upward openings are spacedly arranged on the upper end surface of the upper fixing plate 41. The upper row of heat dissipation tubes 51 is adaptively installed in the third grooves 412. A flat surface 510 is arranged on the part of the upper row of heat dissipation tubes 51 adapted to the third grooves 412, and the flat surface 510 is flush with the upper end surface of the upper fixing plate 41. The flat surface 510 and the upper end surface of the upper fixing plate 41 jointly form an installation plane for installing the light source. The installation plane can fully contact the lamp board of the light source, thereby effectively increasing the heat conduction efficiency. Compared with the prior art in which an installation board is also required to be attached to the substrate for installation and then the lamp board is attached to the installation board, the installation plane on this product directly contacts the lamp board of the light source, that is, the upper row of heat dissipation tubes 51 and the upper end surface of the substrate 4 directly contact the lamp board surface of the light source, so that it can be closer to the heat source and further improve the heat dissipation efficiency of the light source.

[0029] As shown in the Figure 2 and Figure 3As shown, a plurality of fourth grooves 422 with downward openings are spaced apart on the upper end surface of the lower fixing plate 42. A fifth groove 100 corresponding to each of the fourth grooves 422 is provided at the top of the first heat sink fin group 1. The fourth groove 422 and the fifth groove 100 jointly form a second fixing groove 200 corresponding and adapted to the lower row of heat dissipation tubes 52, which not only fixes the lower row of heat dissipation tubes 52 but also enables the lower row of heat dissipation tubes 52 to be in surface contact with the substrate 4 and the first heat sink fin group 1 respectively.

[0030] As shown in the attached Figure 1 figure, heat dissipation fans 6 are provided at the bottoms of the first heat sink fin group 1, the second heat sink fin group 2, and the third heat sink fin group 3; the heat dissipation fans 6 can drive cold air flow to exchange heat with the surfaces of the heat sink fin groups, further increasing the heat dissipation efficiency.

[0031] The present invention also provides a stage light including the high-efficiency radiator, which includes a light source assembly 7 and the radiator, and the light source assembly 7 is fixedly installed at the top end of the substrate 4 of the radiator.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various equivalent changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalent scope.

Claims

1. A high-efficiency radiator, comprising a first radiating fin group (1), a second radiating fin group (2), a third radiating fin group (3), a substrate (4) and a radiating pipe group (5), wherein the second radiating fin group (2) and the third radiating fin group (3) are respectively fixedly arranged on the left and right sides of the first radiating fin group (1), and the substrate (4) is fitted on the top of the first radiating fin group (1), characterized in that: The heat dissipation tube array (5) comprises at least two groups of first heat dissipation tubes penetrating the substrate (4), the first group of heat dissipation tubes passing through the second heat dissipation fin group (2) and / or the third heat dissipation fin group (3), and the heat dissipation tube array (5) further comprises at least one group of second heat dissipation tubes penetrating the substrate (4) and not connected to the second heat dissipation fin group (2) or the third heat dissipation fin group (3); The number of the first group of heat dissipation tubes is set to be two groups, one group is an upper row of heat dissipation tubes (51), and the other group is a lower row of heat dissipation tubes (52); one end of a portion of the upper row of heat dissipation tubes (51) passes through the top of the substrate (4), and the other end passes through the second heat dissipation fin group (2); one end of another portion of the upper row of heat dissipation tubes (51) passes through the top of the substrate (4), and the other end passes through the third heat dissipation fin group (3); one end of a portion of the lower row of heat dissipation tubes (52) passes through the bottom of the substrate (4), and the other end passes through the second heat dissipation fin group (2); one end of another portion of the lower row of heat dissipation tubes (52) passes through the bottom of the substrate (4), and the other end passes through the third heat dissipation fin group (3); The base plate (4) mainly consists of an upper fixing plate (41) and a lower fixing plate (42); The upper end surface of the upper fixing plate (41) is provided with a plurality of third grooves (412) with openings facing upward at intervals, the upper row of heat dissipation pipes (51) are fitted and installed in the third grooves (412), and the portion of the upper row of heat dissipation pipes (51) fitted with the third grooves (412) is provided with a flat surface (510), and the flat surface (510) is flush with the upper end surface of the upper fixing plate (41).

2. The high-efficiency radiator according to claim 1, characterized in that: The upper row of heat dissipation tubes (51) of the second heat dissipation fin group (2) and the upper row of heat dissipation tubes (51) of the third heat dissipation fin group (3) are arranged in an alternating manner, and the lower row of heat dissipation tubes (52) of the second heat dissipation fin group (2) and the lower row of heat dissipation tubes (52) of the third heat dissipation fin group (3) are arranged in an alternating manner.

3. The high-efficiency radiator according to claim 1, characterized in that: The number of the second group of heat dissipation tubes is one group. The second group of heat dissipation tubes is a middle row of heat dissipation tubes (53). The middle row of heat dissipation tubes (53) is arranged through the middle of the substrate (4) and is located between the upper row of heat dissipation tubes (51) and the lower row of heat dissipation tubes (52).

4. The high-efficiency radiator according to claim 3, characterized in that: The first group of heat dissipation tubes are all perpendicular to the second group of heat dissipation fins (2) and the third group of heat dissipation fins (3), and the second group of heat dissipation tubes are parallel or perpendicular to the second group of heat dissipation fins (2) and the third group of heat dissipation fins (3).

5. The high-efficiency radiator according to claim 3, characterized in that: The lower end surface of the upper fixing plate (41) is provided with a plurality of first grooves (411) opening downward at intervals, and the upper end surface of the lower fixing plate (42) is provided with second grooves (421) opening upward and corresponding to the first grooves (411) one by one. The first grooves (411) and the second grooves (421) together form a first fixing groove (400) corresponding to the middle row of heat dissipation pipes (53).

6. The high-efficiency radiator according to claim 1, characterized in that: The upper end surface of the lower fixing plate (42) is provided with a plurality of fourth grooves (422) opening downward at intervals, the top of the first heat dissipation fin group (1) is provided with fifth grooves (100) corresponding one-to-one to the fourth grooves (422), and the fourth grooves (422) and the fifth grooves (100) together form a second fixing groove (200) corresponding to the lower row of heat dissipation pipes (52).

7. The high-efficiency radiator according to any one of claims 1 to 6, characterized in that: A cooling fan (6) is provided at the bottom of each of the first cooling fin group (1), the second cooling fin group (2) and the third cooling fin group (3).

8. A stage lamp comprising the high-efficiency radiator according to any one of claims 1 to 7, characterized in that: It comprises a light source assembly (7) and the heat sink, wherein the light source assembly (7) is fixedly mounted on the top of a substrate (4) of the heat sink.

Citation Information

Patent Citations

  • Light source radiator with shading function and stage lamp with same

    CN217843795U