Automatic gas ignition device for expansion furnace

By designing an automatic telescopic ignition device and an automatic adjustment support device for ignition height position in the expansion furnace, the problems of the ignition ignition device being prone to failure and inability to automatically adjust the existing expansion furnace ignition device are solved, and the efficient and convenient ignition process is achieved, and the service life of the high-energy igniter is improved.

CN223050066UActive Publication Date: 2025-07-01SINOSTEEL MAANSHAN INST OF MINING RES CO LTD
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Patent Information

Application Number
CN202421845809.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-01
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing expansion furnace ignitors are mostly fixed in a fixed state, which is prone to failure due to high temperatures and cannot automatically adjust the ignition height and position, which affects the convenience of use.

Method used

An automatic gas ignition device is designed, including an automatic telescopic ignition device and an automatic ignition position adjustment support device. The automatic entry and separation of the high-energy ignition device is achieved by using electric push rods, cylinders and drive motors, and the ignition height and position can be adjusted.

Benefits of technology

It improves the convenience of ignition and the protection of high-energy igniters, extends the service life of high-energy igniters, has a simple overall structure and a high degree of automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic gas ignition device for an expansion furnace, which comprises a base, an automatic ignition height position adjusting and supporting device is mounted at the top of the base, and an automatic telescopic ignition device is arranged on one side of the automatic ignition height position adjusting and supporting device. The automatic telescopic ignition device comprises an electric push rod and a high-energy igniter which are detachably connected, one end of the electric push rod is fixedly connected with the ignition height position automatic adjusting and supporting device through a connecting block, and the ignition height position automatic adjusting and supporting device comprises a mounting frame, a guide sliding rail, an air cylinder, a mounting base and a driving motor. The ignition position and height of the high-energy igniter are adjusted through the driving motor and the air cylinder. The device is simple in overall structure and high in automation degree, automatic entering and separation between the high-energy igniter and the expansion furnace can be achieved, ignition convenience is improved, protectiveness of the high-energy igniter can be improved, and the service life of the high-energy igniter can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of ignition of expansion furnaces, in particular to a gas automatic ignition device for an expansion furnace. Background Technique

[0002] An expansion furnace is a device specifically used for expanding perlite ore sand. Currently, expansion furnaces are roughly divided into two major categories: open-hole perlite expansion furnaces and closed-hole perlite expansion furnaces, and are equipped with equipment such as feeders, bins, and dust collectors. The expansion furnace needs to use an ignition device for ignition.

[0003] The igniters of existing expansion furnaces are mostly in a fixed state and are built into the furnace. Due to the high temperature inside the furnace, the igniters often fail and the ignition fails, and the height and position of ignition cannot be automatically adjusted, affecting the convenience of use and bringing certain adverse effects to the use process. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a gas automatic ignition device for an expansion furnace, which is simple and convenient to operate, so as to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A gas automatic ignition device for an expansion furnace, including a base. Universal wheels are installed at the bottom of the base, a control panel is provided on one side of the base, and an automatic adjustment support device for ignition height and position is installed on the top of the base; An automatic telescopic ignition device is provided on one side of the automatic adjustment support device for ignition height and position. The automatic telescopic ignition device includes an electric push rod and a high-energy igniter. One end of the electric push rod is installed with a connecting block and is fixedly connected to the automatic adjustment support device for ignition height and position through the connecting block. The other end of the electric push rod is provided with a fixed block, and a U-shaped fixing seat is connected to the fixed block. A nut seat is fixedly installed in the middle of the inner surface of the upper end of the U-shaped fixing seat. A fastening bolt is connected to the nut seat. The upper end of the fastening bolt is fixedly connected to a handwheel, and the lower end of the fastening bolt is fixedly connected to an anti-slip clamping plate. The end of the high-energy igniter is arranged in the U-shaped fixing seat and is fixed by the anti-slip clamping plate.

[0006] Preferably, an anti-slip placement pad is further provided on the contact surface between the U-shaped fixing seat and the high-energy igniter.

[0007] Preferably, the fastening bolt is movably connected between the nut seat and the U-shaped fixing seat.

[0008] Preferably, the high-energy igniter is detachably connected to the U-shaped fixing seat through the anti-slip clamping plate.

[0009] Preferably, the automatic ignition height position adjustment support device includes a mounting frame fixedly connected to the base. On the inner surface of one side of the mounting frame, a guiding slide rail is fixedly connected, and limit blocks are provided at both ends of the guiding slide rail. In the middle of the outer surface of the other side of the mounting frame, a through groove is opened. On the inner surface of the top of the mounting frame, a guiding chute is provided. On the outer surface of the top of the mounting frame, a cylinder is installed. The piston rod of the cylinder passes through the guiding chute and is connected to an extension arm. The lower end of the extension arm is fixedly connected to a mounting seat. One side of the mounting seat is connected to the guiding slide rail through a slider. The other end of the mounting seat is connected to a chassis. Inside the chassis, a driving motor is installed. The output shaft end of the driving motor is connected to a rotating shaft. The rotating shaft passes through the mounting seat and is connected to the mounting seat through a bearing. At the end of the rotating shaft, a connecting ring is fixedly connected. The connecting ring is fixedly connected to the connecting block at the end of the electric push rod.

[0010] Preferably, the slider is adapted to the guiding slide rail, and the mounting seat is slidably connected to the guiding slide rail through the slider.

[0011] Preferably, the ignition position and height of the high-energy igniter are controlled by the driving motor and the cylinder.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The gas automatic ignition device for the expansion furnace can realize the automatic entry and separation between the high-energy igniter and the expansion furnace through the provided automatic telescopic ignition device and the automatic ignition height position adjustment support device, which not only improves the convenience of ignition, but also improves the protection of the high-energy igniter and increases the service life of the high-energy igniter. The overall structure is simple and the degree of automation is relatively high. Brief Description of the Drawings

[0014] Figure 1 is the overall structural schematic diagram of the present utility model;

[0015] Figure 2 is the structural schematic diagram of the automatic telescopic ignition device of the present utility model;

[0016] Figure 3 is the present utility model Figure 2 Partial enlarged view of part A;

[0017] Figure 4 is the structural schematic diagram of the automatic ignition height position adjustment support device of the present utility model;

[0018] Figure 5 is the present utility model Figure 4 Partial enlarged view of part B.

[0019] In the figure: 1, base; 2, universal wheel; 3, control panel; 4, automatic adjusting support device for ignition height position; 5, mounting frame; 6, through slot; 7, guiding slide rail; 8, limit block; 9, cylinder; 10, guiding chute; 11, extension arm; 12, mounting seat; 13, slider; 14, chassis; 15, driving motor; 16, rotating shaft; 17, bearing; 18, connecting ring; 19, automatic telescopic ignition device; 20, electric push rod; 21, connecting block; 22, high-energy igniter; 23, fixing block; 24, U-shaped fixing seat; 25, nut seat; 26, fastening bolt; 27, hand wheel; 28, anti-slip clamping plate; 29, anti-slip placing pad. Specific implementation mode

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1-3 , a gas automatic ignition device for an expansion furnace in this embodiment includes a base 1. Universal wheels 2 are installed at the bottom of the base 1. A control panel 3 is provided on one side of the base 1. An automatic adjusting support device 4 for ignition height position is installed on the top of the base 1 to improve the convenience of ignition position and height adjustment; an automatic telescopic ignition device 19 is provided on one side of the automatic adjusting support device 4 for ignition height position. The automatic telescopic ignition device 19 includes an electric push rod 20 and a high-energy igniter 22. One end of the electric push rod 20 is installed with a connecting block 21 and is fixedly connected to the automatic adjusting support device 4 for ignition height position through the connecting block 21. The other end of the electric push rod 20 is provided with a fixing block 23. A U-shaped fixing seat 24 is connected to the fixing block 23. A nut seat 25 is fixedly installed in the middle of the inner surface of the upper end of the U-shaped fixing seat 24. A fastening bolt 26 is connected to the nut seat 25. The upper end of the fastening bolt 26 is fixedly connected with a hand wheel 27. The fastening bolt 26 is movably connected between the nut seat 25 and the U-shaped fixing seat 24. The lower end of the fastening bolt 26 is fixedly connected with an anti-slip clamping plate 28. The end of the high-energy igniter 22 is arranged in the U-shaped fixing seat 24 and is fixed by the anti-slip clamping plate 28. An anti-slip placing pad 29 is also provided on the contact surface between the U-shaped fixing seat 24 and the high-energy igniter 22. By rotating the hand wheel 27, the fastening bolt 26 is driven to move up and down along the nut seat 25, thereby driving the anti-slip clamping plate 28 to press the high-energy igniter 22. At the same time, the high-energy igniter 22 is detachably connected to the U-shaped fixing seat 24, which is convenient for replacing the high-energy igniter 22.

[0022] AsFigures 4-5 As shown in the figure, the automatic adjustment support device 4 for the ignition height position in this embodiment includes a mounting frame 5. The mounting frame 5 is fixedly connected to the base 1. On the inner surface of one side of the mounting frame 5, a guiding slide rail 7 is fixedly connected. At both ends of the guiding slide rail 7, there are limit blocks 8. In the middle of the outer surface of the other side of the mounting frame 5, a through groove 6 is opened. On the inner surface of the top of the mounting frame 5, a guiding chute 10 is provided. On the outer surface of the top of the mounting frame 5, a cylinder 9 is installed. The piston rod of the cylinder 9 penetrates through the guiding chute 10 and is connected to an extension arm 11. At the lower end of the extension arm 11, a mounting seat 12 is fixedly connected. On one side of the mounting seat 12, it is slidably connected to the guiding slide rail 7 through a slider 13. The slider 13 is adapted to the guiding slide rail 7. At the other end of the mounting seat 12, a chassis 14 is connected. Inside the chassis 14, a driving motor 15 is installed. The output shaft end of the driving motor 15 is connected to a rotating shaft 16. The rotating shaft 16 penetrates through the mounting seat 12 and is connected to the mounting seat 12 through a bearing 17. At the end of the rotating shaft 16, a connecting ring 18 is fixedly connected. The connecting ring 18 is fixedly connected to a connecting block 21 at the end of an electric push rod 20. So that the ignition position of the high-energy igniter 22 can be adjusted by the driving motor 15 working to drive the rotating shaft 16 to rotate, and then drive the high-energy igniter 22 connected to the electric push rod 20 to rotate, realizing the adjustment of the ignition position of the high-energy igniter 22. At the same time, through the work of the cylinder 9, drive the mounting seat 12 to move up and down, and further drive the adjustment of the ignition height of the high-energy igniter 22.

[0023] Specifically, the working principle is as follows: Move the gas automatic ignition device for the expansion furnace of the present utility model as a whole to the expansion furnace furnace mouth through the universal wheels 2. Control the piston rod of the cylinder 9 to push out or retract through the control panel 3, drive the mounting seat 12 at the lower end of the extension arm 11 to rise and fall. When the mounting seat 12 rises and falls, it slides on the guiding slide rail 7 through the slider 13 to improve the stability, realizing the adjustment of the ignition height of the high-energy igniter 22. At the same time, control the output shaft of the driving motor 15 to rotate through the control panel 3, and then drive the rotating shaft 16 to rotate automatically, realizing the adjustment of the position of the high-energy igniter 22, so that the high-energy igniter 22 is located at the furnace mouth. Then, control the electric push rod 20 to extend, drive the high-energy igniter 22 at the other end to move from the furnace mouth into the furnace. Finally, control the high-energy igniter 22 to start ignition through the control panel 3. After the ignition is completed, control the electric push rod 20 to retract through the control panel 3, drive the high-energy igniter 22 to leave the furnace. When it is necessary to disassemble, install and fix the high-energy igniter 22, place the high-energy igniter 22 on the anti-slip placement pad 29 in the U-shaped fixing seat 24. Hold the handwheel 27 and rotate the fastening bolt 26. After the fastening bolt 26 rotates through the nut seat 25, drive the lower anti-slip clamping plate 28 to move towards the high-energy igniter 22 until the anti-slip clamping plate 28 contacts the outer surface of the upper end of the high-energy igniter 22, and clamp and fix the high-energy igniter 22 on the anti-slip placement pad 29, completing the quick disassembly, installation and fixing of the high-energy igniter 22.

[0024] In summary, for the gas automatic ignition device for an expansion furnace of the present utility model, through the provided automatic telescopic ignition device and the automatic adjustment support device for the ignition height position, the overall structure is simple and the degree of automation is relatively high. It can realize the automatic entry and separation between the high-energy igniter and the expansion furnace, which not only improves the convenience of ignition, but also enhances the protection of the high-energy igniter and increases the service life of the high-energy igniter.

[0025] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0026] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gas automatic ignition device for an expansion furnace, comprising a base (1), characterized in that: A universal wheel (2) is installed at the bottom of the base (1), a control panel (3) is installed on one side of the base (1), and an ignition height position automatic adjustment support device (4) is installed on the top of the base (1); an automatic telescopic ignition device (19) is installed on one side of the ignition height position automatic adjustment support device (4), and the automatic telescopic ignition device (19) includes an electric push rod (20) and a high-energy igniter (22); a connecting block (21) is installed at one end of the electric push rod (20), and is fixed to the ignition height position automatic adjustment support device (4) through the connecting block (21). The other end of the electric push rod (20) is provided with a fixing block (23), the fixing block (23) is connected to a U-shaped fixing seat (24), a nut seat (25) is fixedly installed in the middle of the inner surface of the upper end of the U-shaped fixing seat (24), a fastening bolt (26) is connected to the nut seat (25), the upper end of the fastening bolt (26) is fixedly connected to a hand wheel (27), the lower end of the fastening bolt (26) is fixedly connected to an anti-skid splint (28), and the end of the high-energy igniter (22) is arranged in the U-shaped fixing seat (24) and fixed by the anti-skid splint (28).

2. A gas automatic ignition device for an expansion furnace according to claim 1, characterized in that: The contact surface between the U-shaped fixing seat (24) and the high-energy igniter (22) is also provided with an anti-slip placement pad (29).

3. A gas automatic ignition device for an expansion furnace according to claim 1, characterized in that: The fastening bolt (26) is movably connected to the U-shaped fixing seat (24) via the nut seat (25).

4. A gas automatic ignition device for an expansion furnace according to claim 1, characterized in that: The high-energy igniter (22) is detachably connected to the U-shaped fixing seat (24) via an anti-slip clamping plate (28).

5. The automatic gas ignition device for an expansion furnace according to claim 1, characterized in that: The ignition height position automatic adjustment support device (4) comprises a mounting frame (5), the mounting frame (5) is fixedly connected to the base (1), the inner surface of one side of the mounting frame (5) is fixedly connected to a guide rail (7), both ends of the guide rail (7) are provided with limit blocks (8), a through groove (6) is opened in the middle of the outer surface of the other side of the mounting frame (5), the inner surface of the top of the mounting frame (5) is provided with a guide groove (10), a cylinder (9) is installed on the outer surface of the top of the mounting frame (5), a piston rod of the cylinder (9) passes through the guide groove (10) and is connected to an extension arm (11), and the extension arm (11) is provided with a guide groove (10). The lower end is fixedly connected with a mounting seat (12), one side of the mounting seat (12) is connected to the guide rail (7) through a slider (13), the other end of the mounting seat (12) is connected to a chassis (14), a driving motor (15) is installed inside the chassis (14), the output shaft end of the driving motor (15) is connected to a rotating shaft (16), the rotating shaft (16) passes through the mounting seat (12) and is connected to the mounting seat (12) through a bearing (17), a connecting ring (18) is fixedly connected to the end of the rotating shaft (16), and the connecting ring (18) is fixedly connected to a connecting block (21) at the end of the electric push rod (20).

6. A gas automatic ignition device for an expansion furnace according to claim 5, characterized in that: The slide block (13) is matched with the guide rail (7), and the mounting seat (12) is slidably connected with the guide rail (7) through the slide block (13).

7. A gas automatic ignition device for an expansion furnace according to claim 5, characterized in that: The ignition position and height of the high-energy igniter (22) are controlled by the drive motor (15) and the cylinder (9).