Dust removal device for aluminum ingot production smelting furnace

The motor-driven bevel gear system controls the lifting and lowering of the air collector hood, combined with the fan and filter cartridge system, the problem of the fixed air collector hood in the traditional aluminum ingot production furnace dust removal device is solved, and the flexible regulation of the distance between the air collector and the furnace is realized and the efficient filtration of waste gas is improved, which improves the convenience of operation and environmental protection effect.

CN223050455UActive Publication Date: 2025-07-01LONGYAN RUIQI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422050099.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-01
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The height of the air collector hood of the traditional aluminum ingot production furnace dust removal device is fixed and cannot be effectively regulated, resulting in inconvenient operation or overflow of exhaust gas, and secondary pollution may occur when the fan is stopped.

Method used

A furnace dust removal device for producing aluminum ingots is designed. The lifting and lowering of the air collector hood is controlled by the motor driving bevel gear system, and combined with the fan and filter cartridge system, the distance between the air collector hood and the furnace is adjusted and the filtration and collection of waste gas is realized.

Benefits of technology

It realizes flexible regulation of the distance between the air collector hood and the furnace, reduces waste gas spillover and secondary pollution, and improves operational convenience and environmental protection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of dust removal devices, and discloses an aluminum ingot production smelting furnace dust removal device which comprises a base, the upper surface of the base is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first bevel gear, and the outer wall of the first bevel gear is in meshed connection with a second bevel gear. A transmission shaft is fixedly connected to the inner wall of the second bevel gear, fixing columns are rotationally connected to the two ends of the transmission shaft, the lower surfaces of the fixing columns are fixedly connected to the upper surface of the base, and a transmission gear is fixedly connected to the outer wall of the transmission shaft. According to the device, the first bevel gear is driven by the first motor to rotate, the transmission gear on the transmission shaft is driven by the second bevel gear to rotate, and the transmission gear drives the rack upper support and the gas-collecting hood to ascend and descend, so that the distance between the gas-collecting hood and the aluminum ingot smelting furnace is regulated and controlled; pollution caused by the too high gas collecting hood is avoided while raw materials are conveniently put into the aluminum ingot smelting furnace.
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Description

Technical Field

[0001] The utility model relates to the field of dust removal devices, in particular to a dust removal device for aluminum ingot production furnaces. Background Art

[0002] An aluminum ingot is an aluminum metal product obtained through the aluminum smelting process, usually in the form of a solid block or rod. Aluminum ingot production is an important process in modern industry, involving the extraction and smelting of aluminum ore, and finally converting it into high-purity aluminum metal ingots. Dust removal in the aluminum ingot production process is a crucial environmental protection measure, which mainly solves the problems of soot and harmful gas emissions during the smelting process. Therefore, a dust removal device for aluminum ingot production furnaces is required during the aluminum ingot production process.

[0003] The dust removal device for aluminum ingot production furnaces is a device used to capture and remove the soot and harmful gases generated during the smelting process, thereby protecting the environment and improving the working environment of workers. However, the height position of the air collecting hood of the traditional dust removal device for aluminum ingot production furnaces is fixed, and the distance between the air collecting hood and the furnace cannot be well controlled. When the distance is too small, it is inconvenient to operate the aluminum ingot smelting. When the distance is too large, more waste gas overflows, and when the fan stops, a large amount of waste gas will sink and cause secondary pollution. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a dust removal device for aluminum ingot production furnaces, aiming to improve the problem that the distance between the air collecting hood and the furnace cannot be adjusted.

[0005] To achieve the above object, the utility model provides the following technical solution: A dust removal device for aluminum ingot production furnaces, including a base, a first motor is fixedly connected to the upper surface of the base, a first bevel gear is fixedly connected to the output end of the first motor, a second bevel gear is meshed with the outer wall of the first bevel gear, a transmission shaft is fixedly connected to the inner wall of the second bevel gear, both ends of the transmission shaft are rotatably connected to fixed columns, the lower surface of the fixed columns is fixedly connected to the upper surface of the base, a transmission gear is fixedly connected to the outer wall of the transmission shaft, a rack is meshed with the outer wall of the transmission gear, a sliding bottom column is slidably connected to the outer wall of the rack, the lower surface of the sliding bottom column is fixedly connected to the upper surface of the base, a bracket is fixedly connected to the upper outer wall of the rack, a first sleeve is fixedly connected to the outer wall of the bracket, a air collecting hood is fixedly connected to the lower surface of the first sleeve, a telescopic pipe is fixedly connected to the inner wall of the first sleeve, a gas guiding assembly is arranged at the top end of the telescopic pipe, and the gas guiding assembly is used to guide the waste gas transportation.

[0006] Preferably, the gas guiding assembly includes a second sleeve, the inner wall of the second sleeve is fixedly connected to the top end of the telescopic pipe, and a gas guiding pipe is fixedly connected to the upper surface of the second sleeve.

[0007] Preferably, a fixing frame is fixedly connected to the outer wall of the second sleeve, and the lower surface of the fixing frame is fixedly connected to the upper surface of the base.

[0008] Preferably, a filter housing is fixedly connected to the outer wall of the air duct, the outer wall of the filter housing is fixedly connected to the outer wall of the fixing frame, a second motor is fixedly connected to the inner wall of the filter housing, and a connecting rod is fixedly connected to the output end of the second motor.

[0009] Preferably, a scraper is fixedly connected to the lower surface of the connecting rod, the outer wall of the scraper is slidably connected to a filter cylinder, the left inner wall of the filter cylinder is fixedly connected to the outer wall of the air duct, and the lower surface of the filter cylinder is fixedly connected to the inner bottom wall of the filter housing.

[0010] Preferably, a connecting pipe is fixedly connected to the right inner wall of the filter cylinder, the outer wall of the connecting pipe is fixedly connected to the inner wall of the filter housing, a filter screen is arranged on the inner wall of the connecting pipe, a fan is fixedly connected to the outer wall of the connecting pipe, and an exhaust pipe is fixedly connected to the outer wall of the fan.

[0011] Preferably, a sinking pipe is fixedly connected to the lower surface of the filter housing, and a dust collection bucket is arranged on the lower surface of the sinking pipe.

[0012] Preferably, an aluminum ingot melting furnace is arranged on the outer wall of the base.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the first motor drives the first bevel gear to rotate, the second bevel gear drives the transmission gear on the transmission shaft to rotate, and the transmission gear drives the upper bracket of the rack and the air hood to lift, so as to realize the adjustment of the distance between the air hood and the aluminum ingot melting furnace, meet the convenience of operating the aluminum ingot melting furnace to put raw materials, and avoid pollution caused by the too high air hood.

[0015] 2. In the utility model, the fan pumps the waste gas and dust, the dust enters the filter cylinder through the air duct, the second motor drives the scraper to scrape on the inner wall of the filter cylinder, so that the dust falls into the dust collection bucket, reducing the emission of air pollutants and reducing the impact on the environment and human health. Description of the Drawings

[0016] Figure 1 is a three-dimensional view of the aluminum ingot production melting furnace dust removal device proposed by the utility model;

[0017] Figure 2 is a schematic diagram of the transmission shaft of the aluminum ingot production melting furnace dust removal device proposed by the utility model;

[0018] Figure 3 is a schematic diagram of the filter cylinder of the aluminum ingot production melting furnace dust removal device proposed by the utility model.

[0019] Legend Explanation:

[0020] 1. Base; 2. First motor; 3. First bevel gear; 4. Second bevel gear; 5. Transmission shaft; 6. Fixed column; 7. Transmission gear; 8. Rack; 9. Sliding bottom column; 10. Bracket; 11. First sleeve; 12. Air collecting hood; 13. Telescopic pipe; 14. Second sleeve; 15. Air duct; 16. Filter cartridge; 17. Filter housing; 18. Second motor; 19. Connecting rod; 20. Scraper; 21. Connecting pipe; 22. Filter screen; 23. Fan; 24. Exhaust pipe; 25. Sinking pipe; 26. Dust collecting bucket; 27. Fixed frame; 28. Aluminum ingot melting furnace. Specific Embodiment

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Referring to Figure 1 and Figure 2 , an embodiment provided by the present invention: a dust removal device for an aluminum ingot production melting furnace, including a base 1. The upper surface of the base 1 is fixedly connected with a first motor 2. The output end of the first motor 2 is fixedly connected with a first bevel gear 3. The outer wall of the first bevel gear 3 is meshed and connected with a second bevel gear 4. The inner wall of the second bevel gear 4 is fixedly connected with a transmission shaft 5. Both ends of the transmission shaft 5 are rotatably connected with fixed columns 6. The lower surface of the fixed column 6 is fixedly connected to the upper surface of the base 1. The outer wall of the transmission shaft 5 is fixedly connected with a transmission gear 7. The outer wall of the transmission gear 7 is meshed and connected with a rack 8. The outer wall of the rack 8 is slidably connected with a sliding bottom column 9. The lower surface of the sliding bottom column 9 is fixedly connected to the upper surface of the base 1. The upper outer wall of the rack 8 is fixedly connected with a bracket 10. The outer wall of the bracket 10 is fixedly connected with a first sleeve 11. The lower surface of the first sleeve 11 is fixedly connected with an air collecting hood 12. The inner wall of the first sleeve 11 is fixedly connected with a telescopic pipe 13. The top of the telescopic pipe 13 is provided with a gas guiding assembly for guiding the waste gas transportation.

[0023] Specifically, when melting aluminum ingots in a furnace, a large amount of dust and smoke will be generated. An air collecting hood 12 is arranged above the aluminum ingot furnace 28 to converge the flue gas. The first motor 2 is started to drive the first bevel gear 3 at the output end to rotate. The first bevel gear 3 drives the second bevel gear 4 to rotate, thereby driving the transmission shaft 5 to rotate. The transmission shaft 5 drives the transmission gears 7 on both sides to rotate. The transmission gear 7 meshes with the rack 8. When the transmission gear 7 rotates, it drives the rack 8 to slide up and down in the sliding bottom column 9. The first sleeve 11 follows the rack 8 to lift and lower through the bracket 10. When the first sleeve 11 lifts and lowers and drives the upper telescopic pipe 13 to expand and contract, it also drives the air collecting hood 12 to lift and lower.

[0024] Referring to Figure 1 and Figure 3 , the air guiding assembly includes a second sleeve 14. The inner wall of the second sleeve 14 is fixedly connected to the top end of the telescopic pipe 13. The upper surface of the second sleeve 14 is fixedly connected to an air guiding pipe 15. The outer wall of the second sleeve 14 is fixedly connected to a fixing frame 27. The lower surface of the fixing frame 27 is fixedly connected to the upper surface of the base 1. The outer wall of the air guiding pipe 15 is fixedly connected to a filter housing 17. The outer wall of the filter housing 17 is fixedly connected to the outer wall of the fixing frame 27. The inner wall of the filter housing 17 is fixedly connected to a second motor 18. The output end of the second motor 18 is fixedly connected to a connecting rod 19. The lower surface of the connecting rod 19 is fixedly connected to a scraper 20. The outer wall of the scraper 20 is slidably connected to a filter cartridge 16. The left inner wall of the filter cartridge 16 is fixedly connected to the outer wall of the air guiding pipe 15. The lower surface of the filter cartridge 16 is fixedly connected to the inner bottom wall of the filter housing 17. The right inner wall of the filter cartridge 16 is fixedly connected to a connecting pipe 21. The outer wall of the connecting pipe 21 is fixedly connected to the inner wall of the filter housing 17. A filter screen 22 is arranged on the inner wall of the connecting pipe 21. The outer wall of the connecting pipe 21 is fixedly connected to a fan 23. The outer wall of the fan 23 is fixedly connected to an exhaust pipe 24. The lower surface of the filter housing 17 is fixedly connected to a sinking pipe 25. A dust collecting bucket 26 is arranged on the lower surface of the sinking pipe 25. The aluminum ingot furnace 28 is arranged on the outer wall of the base 1.

[0025] Specifically, the flue gas is pumped by the fan 23, converges through the air collecting hood 12, and then enters the filter cartridge 16 through the telescopic pipe 13 and the air guiding pipe 15. The filter cartridge 16 filters the dust. Then, the second motor 18 is started to drive the scraper 20 to scrape on the inner wall of the filter cartridge 16 through the connecting rod 19 to prevent the filter cartridge 16 from being blocked. The dust enters the dust collecting bucket 26 through the sinking pipe 25. The filtered air is filtered again by the filter screen 22 in the connecting pipe 21 and then discharged from the exhaust pipe 24.

[0026] Working principle: When using this device, raw materials are put into the aluminum ingot melting furnace 28 for melting. The first motor 2 is started to drive the first bevel gear 3 at the output end to rotate. The first bevel gear 3 and the second bevel gear 4 mesh and rotate to drive the transmission shaft 5 to rotate. The transmission shaft 5 drives the transmission gear 7 to rotate. The transmission gear 7 drives the rack 8 to slide up and down. The rack 8 drives the first sleeve 11 to lift and lower through the bracket 10. The telescopic tube 13 at the upper part of the first sleeve 11 can be telescopic and a gas collection hood 12 is fixed at the lower part. Thus, the gas collection hood 12 can be lifted and lowered to adjust its distance from the aluminum ingot melting furnace 28. The fan 23 is started to suck the fumes through the air duct 15 into the filter cartridge 16. Then the second motor 18 is started to drive the connecting rod 19 at the output end to rotate. The connecting rod 19 rotates to drive the scraper 20 to slide on the inner wall of the filter cartridge 16, so that the dust falls into the dust collection bucket 26 through the settling tube 25. The filtered air is discharged from the exhaust pipe 24 through the filter screen 22 in the connecting pipe 21 and the fan 23. This device can not only control the distance between the gas collection hood 12 and the aluminum ingot melting furnace 28 by adjusting the lifting of the gas collection hood 12, but also filter and collect the waste gas and dust during melting.

[0027] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A dust removal device for an aluminum ingot production furnace, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a first motor (2), an output end of the first motor (2) is fixedly connected to a first bevel gear (3), an outer wall of the first bevel gear (3) is meshingly connected to a second bevel gear (4), an inner wall of the second bevel gear (4) is fixedly connected to a transmission shaft (5), both ends of the transmission shaft (5) are rotatably connected to fixed columns (6), a lower surface of the fixed column (6) is fixedly connected to the upper surface of the base (1), an outer wall of the transmission shaft (5) is fixedly connected to a transmission gear (7), and an outer wall of the transmission gear (7) is meshingly connected to A rack (8), the outer wall of the rack (8) is slidably connected to a sliding bottom column (9), the lower surface of the sliding bottom column (9) is fixedly connected to the upper surface of the base (1), the upper outer wall of the rack (8) is fixedly connected to a bracket (10), the outer wall of the bracket (10) is fixedly connected to a first sleeve (11), the lower surface of the first sleeve (11) is fixedly connected to an air collecting hood (12), the inner wall of the first sleeve (11) is fixedly connected to a telescopic tube (13), the top end of the telescopic tube (13) is provided with an air guide component, and the air guide component is used to guide the exhaust gas transportation.

2. The dust removal device for aluminum ingot production furnace according to claim 1 is characterized in that: The air guide assembly comprises a second sleeve (14), the inner wall of the second sleeve (14) is fixedly connected to the top end of the telescopic tube (13), and the upper surface of the second sleeve (14) is fixedly connected to an air guide pipe (15).

3. The dust removal device for aluminum ingot production furnace according to claim 2 is characterized in that: The outer wall of the second sleeve (14) is fixedly connected to a fixing frame (27), and the lower surface of the fixing frame (27) is fixedly connected to the upper surface of the base (1).

4. The dust removal device for aluminum ingot production furnace according to claim 2, characterized in that: The outer wall of the air guide tube (15) is fixedly connected to a filter housing (17), the outer wall of the filter housing (17) is fixedly connected to the outer wall of a fixing frame (27), the inner wall of the filter housing (17) is fixedly connected to a second motor (18), and the output end of the second motor (18) is fixedly connected to a connecting rod (19).

5. The dust removal device for aluminum ingot production furnace according to claim 4, characterized in that: The lower surface of the connecting rod (19) is fixedly connected to a scraper (20), the outer wall of the scraper (20) is slidably connected to a filter cartridge (16), the left inner wall of the filter cartridge (16) is fixedly connected to the outer wall of the air guide tube (15), and the lower surface of the filter cartridge (16) is fixedly connected to the inner bottom wall of the filter housing (17).

6. The dust removal device for aluminum ingot production furnace according to claim 5, characterized in that: A connecting pipe (21) is fixedly connected to the right inner wall of the filter cartridge (16); an outer wall of the connecting pipe (21) is fixedly connected to the inner wall of the filter housing (17); a filter screen (22) is provided on the inner wall of the connecting pipe (21); a fan (23) is fixedly connected to the outer wall of the connecting pipe (21); and an exhaust pipe (24) is fixedly connected to the outer wall of the fan (23).

7. The dust removal device for aluminum ingot production furnace according to claim 4, characterized in that: A sinking pipe (25) is fixedly connected to the lower surface of the filter housing (17), and a dust collecting bucket (26) is provided on the lower surface of the sinking pipe (25).

8. The dust removal device for aluminum ingot production furnace according to claim 1, characterized in that: An aluminum ingot melting furnace (28) is disposed on the outer wall of the base (1).