Anti-corrosion base of reaction kettle sampling device
By designing a sampling inner tube with an anti-corrosion base for the reactor and a plastic anti-corrosion layer for the metal tube outsourcing of the plastic anti-corrosion layer, the applicability and durability of the existing sampling devices when used in corrosive scenarios is solved, and adaptability and high durability to most corrosive scenarios are achieved.
Patent Information
- Application Number
- CN202421628226.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When existing sampling devices are used in corrosive scenarios, the base and sampling tube have complex structures, difficult processing, small application range, and poor protection against highly corrosive media.
A corrosion-proof base for a reactor sampling device is designed, using a plastic base and a sampling inner tube with a plastic anti-corrosion layer outlined by a metal tube, which is suitable for corrosive scenarios through special structural design.
This design can adapt to most corrosive scenarios, improves applicability and durability, and the strength of metal tubes improves the adaptability to vibration, avoids bending and has high durability.
Smart Images

Figure CN223050906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, and particularly relates to an anti-corrosion base of a sampling device for a reaction kettle. Background Art
[0002] In industries such as chemical engineering, pharmaceuticals, and food, reaction kettles are used as reaction containers or devices. In order to detect the reaction degree in the reaction kettle and judge the reaction end point, sampling and analysis are required during the production process. There are generally two sampling methods. One is the traditional direct sampling from the sampling ports left at the upper or lower part of the reaction kettle, and the other is sampling using the vacuum principle. Most of the existing sampling devices are applicable to non-corrosive scenarios. The sampling devices for corrosive scenarios have complex structures, large processing difficulties, small application ranges, and poor protection capabilities for strongly corrosive media. Therefore, it is urgent to design a sampling device that can overcome the above defects. The existing sampling device includes a base, a sampling pipe, and a valve group pipeline. If it is to be applicable to corrosive scenarios, at least the base and the sampling pipe need to be applicable to corrosive scenarios. Content of the Utility Model
[0003] Therefore, the utility model provides an anti-corrosion base of a sampling device for a reaction kettle, which is essentially a supporting connection base for the sampling device at the top of the reaction kettle, so as to solve the problem that the existing base and sampling pipe are not applicable to corrosive scenarios.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] An anti-corrosion base of a sampling device for a reaction kettle includes a base and a sampling inner pipe. A first groove is provided at the top of the base. A first flange is provided on the circumferential side of the top of the sampling inner pipe. A first through hole communicating with the bottom surface of the base is provided at the bottom of the first groove. The first flange is installed in the first groove and fixed by a connecting piece. The upper part of the sampling inner pipe passes through the first through hole, and the lower end of the sampling inner pipe extends out of the first through hole. The base is a plastic seat, and the sampling inner pipe is a metal pipe, and plastic anti-corrosion layers are respectively provided on the inner and outer sides of the metal pipe.
[0006] Further, the base is also provided with a plurality of vertical second through holes, and the plurality of second through holes are evenly distributed around the circumferential side of the first groove.
[0007] Further, a plurality of first bolt holes are also provided at the bottom of the first groove, and the plurality of first bolt holes are evenly distributed around the circumferential side of the first through hole; the first flange is provided with a plurality of third through holes, and the plurality of third through holes are arranged in one-to-one correspondence with the plurality of first bolt holes.
[0008] Further, the metal pipe is a stainless steel pipe.
[0009] Further, the first flange and the metal pipe are integrally formed.
[0010] Further, the anti-corrosion base further includes a sampling outer pipe, which is vertically arranged at the bottom of the base. The sampling outer pipe is sleeved outside the sampling inner pipe, and an annular channel is arranged between the sampling outer pipe and the sampling inner pipe; a fourth through hole communicating the annular channel and the side of the base is arranged on the side of the base.
[0011] Further, the base and the sampling outer pipe are integrally formed.
[0012] Further, a protruding boss is arranged on the side of the base. The boss is provided with a second groove, and the fourth through hole is located at the center of the second groove.
[0013] Further, a plurality of second bolt holes are arranged at the bottom of the second groove, and the plurality of second bolt holes are evenly arranged around the circumference of the fourth through hole.
[0014] The utility model has the following advantages:
[0015] By adopting a base made of plastic material and a sampling inner pipe formed by wrapping a plastic anti-corrosion layer outside a metal pipe, it can adapt to most corrosive scenarios, with wide applicability; the sampling inner pipe formed by wrapping a plastic anti-corrosion layer outside a metal pipe has greatly improved strength compared with a plastic pipe, can adapt to vibrating scenarios, will not bend, and has high durability.
[0016] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present application will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained according to the provided drawings.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present utility model.
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the base of an anti-corrosion base of a reactor sampling device provided by an embodiment of the present utility model;
[0020] Figure 2 It is a front view structural schematic diagram of the base of an anti-corrosion base of a reactor sampling device provided by an embodiment of the present utility model;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the sampling inner tube of an anti-corrosion base of a reactor sampling device provided by an embodiment of the present utility model;
[0022] Figure 4 It is a front view structural schematic diagram of the sampling inner tube of an anti-corrosion base of a reactor sampling device provided by an embodiment of the present utility model.
[0023] In the figure: 1 - base, 11 - first groove, 12 - first through hole, 13 - second through hole, 14 - first bolt hole, 15 - sampling outer tube, 16 - boss, 17 - fourth through hole, 18 - second groove, 19 - second bolt hole, 2 - sampling inner tube, 21 - first flange, 22 - third through hole. Detailed implementation manners
[0024] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0025] Such as Figures 1-4As shown in the figure, this embodiment provides an anti-corrosion base for a reactor sampling device, which includes a base 1 and a sampling inner tube 2. A first groove 11 is provided at the top of the base 1, and a first flange 21 is provided on the circumferential side of the top of the sampling inner tube 2. The first flange 21 is adapted to the first groove 11. The first flange 21 is installed in the first groove 11 and fixed by a connecting member (such as a bolt) so that the sampling inner tube 2 and the base 1 can be fixed as a whole. A first through hole 12 communicating with the bottom surface of the base 1 is provided at the bottom of the first groove 11. The upper part of the sampling inner tube 2 is inserted into the first through hole 12, and the lower end of the sampling inner tube 2 extends out of the first through hole 12. Generally, the length of the sampling inner tube 2 is determined according to the liquid level height in the reactor. The base 1 is a plastic base, and the sampling inner tube 2 is a metal tube (such as a stainless steel tube) with plastic anti-corrosion layers provided on the inner and outer sides of the metal tube.
[0026] By using the base 1 made of plastic material and the sampling inner tube 2 formed by wrapping a plastic anti-corrosion layer around a metal tube, it can adapt to the vast majority of corrosive scenarios and has a wide applicability. The sampling inner tube 2 formed by wrapping a plastic anti-corrosion layer around a metal tube has greatly improved strength compared with a plastic tube, can adapt to vibrating scenarios, will not be bent, and has high durability. The base 1 is provided with a first through hole 12, and the sampling inner tube 2 is inserted into the first through hole 12. In this way, through a special structural design, it can be conveniently connected to the upper suction pipe and the right return pipe.
[0027] In this embodiment, the base 1 is further provided with a plurality of vertical second through holes 13, and the plurality of second through holes 13 are evenly distributed around the circumference of the first groove 11. Generally, the number and positions of the second through holes 13 correspond to the bolt holes or through holes of the flange interface at the top of the reactor; the second through holes 13 also correspond to the through holes on the flange of the suction pipe. In this way, the base 1 can be fixed to the reactor and can also be connected to the suction pipe; the suction pipe is communicated with the reactor through the sampling inner tube 2.
[0028] In this embodiment, a plurality of first bolt holes 14 are further provided at the bottom of the first groove 11, and the plurality of first bolt holes 14 are evenly distributed around the circumference of the first through hole 12; a plurality of third through holes 22 are provided on the first flange 21, and the plurality of third through holes 22 are provided in one-to-one correspondence with the plurality of first bolt holes 14. The third through holes 22 are used for inserting connecting members such as bolts so as to fix the first flange 21 in the first groove 11 by using bolts, and further fix the sampling inner tube 2 and the base 1.
[0029] In this embodiment, the first flange 21 and the metal tube are integrally formed. Therefore, the material of the first flange 21 is the same as that of the metal tube. The integral formation of the first flange 21 and the metal tube can improve the connection strength between the two.
[0030] In this embodiment, the anti-corrosion base further includes a sampling outer tube 15. The sampling outer tube 15 is vertically arranged at the bottom of the base 1. The sampling outer tube 15 is sleeved outside the sampling inner tube 2, and an annular channel is provided between the sampling outer tube 15 and the sampling inner tube 2. A fourth through hole 17 communicating the annular channel and the outer space on the side of the base 1 is provided on the side of the base 1. Generally, the length of the sampling outer tube 15 is determined according to the liquid level height in the reactor. After installation, the lower end of the sampling inner tube 2 is closer to the bottom of the reactor than the lower end of the sampling outer tube 15. The inner diameter of the sampling outer tube 15 should be larger than the outer diameter of the sampling inner tube 2 to form an annular channel. The fourth through hole 17 is used as a reflux hole to connect the reflux pipeline and the annular channel, so that the material can flow back to the reactor.
[0031] In this embodiment, the base 1 and the sampling outer tube 15 are integrally formed. Since the base 1 is made of plastic material, the sampling outer tube 15 is also made of plastic material. The integral formation of the base 1 and the sampling outer tube 15 can improve the connection strength between the two.
[0032] In this embodiment, a convex platform 16 protrudes from the side of the base 1. The convex platform 16 is provided with a second groove 18, and the fourth through hole 17 is located at the center of the second groove 18. The second groove 18 is used to install the flange of the reflux pipeline. Therefore, the second groove 18 is adapted to the flange of the reflux pipeline. A plurality of second bolt holes 19 are provided at the bottom of the second groove 18, and the plurality of second bolt holes 19 are evenly arranged around the circumference of the fourth through hole 17. It should be noted that the second bolt holes 19 correspond to the through holes on the flange of the reflux pipeline. In this way, the base 1 and the reflux pipeline can be fixed by bolts and other connecting parts, and the reflux pipeline is communicated with the reactor through the fourth through hole 17 and the annular channel.
[0033] In the description of this specification, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application.
[0034] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.
[0035] In this application, unless otherwise clearly specified or limited, terms such as "install", "connect", "link", "fix", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] In this application, unless otherwise clearly specified or limited, the first feature being "on" or "under" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0037] The above disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure of this application, the components and settings of specific examples are described above. Of course, they are only examples and are not intended to limit this application. In addition, this application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0038] The above is only the specific embodiment of this application, but the protection scope of this application is not limited thereto. Any person skilled in the art within the technical scope disclosed in this application can easily think of various changes or substitutions, and these should all be covered within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.
Claims
1. An anti-corrosion base for a reactor sampling device, characterized in that: It includes a base and a sampling inner tube, the top of the base is provided with a first groove, the top circumference of the sampling inner tube is provided with a first flange, the bottom of the first groove is provided with a first through hole connected to the bottom surface of the base, the first flange is installed in the first groove and fixed by a connecting piece, the upper part of the sampling inner tube is passed through the first through hole, the lower end of the sampling inner tube extends out of the first through hole, the base is a plastic seat, the sampling inner tube is a metal tube and plastic anti-corrosion layers are respectively provided on the inner and outer sides of the metal tube.
2. The anti-corrosion base of the reactor sampling device according to claim 1, characterized in that: The base is further provided with a plurality of vertical second through holes, and the plurality of second through holes are evenly surrounded by the circumference of the first groove.
3. The anti-corrosion base of the reactor sampling device according to claim 1, characterized in that: The bottom of the first groove is also provided with a plurality of first bolt holes, and the plurality of first bolt holes are evenly surrounded by the circumference of the first through hole; the first flange is provided with a plurality of third through holes, and the plurality of third through holes are arranged one-to-one correspondingly to the plurality of first bolt holes.
4. The anti-corrosion base of the reactor sampling device according to claim 1, characterized in that: The metal tube is a stainless steel tube.
5. The anti-corrosion base of the reactor sampling device according to claim 1, characterized in that: The first flange and the metal pipe are formed as an integral structure.
6. The anti-corrosion base of the reactor sampling device according to claim 1, characterized in that: The anti-corrosion base also includes a sampling outer tube, which is vertically arranged at the bottom of the base, and is sleeved on the outside of the sampling inner tube, and an annular channel is arranged between the sampling outer tube and the sampling inner tube; a fourth through hole connecting the annular channel and the side of the base is arranged on the side of the base.
7. The anti-corrosion base of the reactor sampling device according to claim 6, characterized in that: The base and the sampling outer tube are formed as an integral structure.
8. The anti-corrosion base of the reactor sampling device according to claim 6, characterized in that: A protruding boss is provided on the side of the base, the boss is provided with a second groove, and the fourth through hole is located at the center of the second groove.
9. The anti-corrosion base of the reactor sampling device according to claim 8, characterized in that: A plurality of second bolt holes are arranged at the bottom of the second groove, and the plurality of second bolt holes are evenly arranged around the circumference of the fourth through hole.