Stable-operation dustproof production line intelligent detection equipment

Abstract

The utility model discloses a dust-proof type production line intelligent detection device with stable operation, which comprises an inspection guide rail, the upper end of the inspection guide rail is movably provided with a bearing support, and the two sides of the interior of the inspection guide rail are symmetrically provided with directional inner sliding grooves. Directional sliding blocks are symmetrically and fixedly mounted on the two sides of the bottom end of the outer portion of the bearing support, the bearing support is slidably connected with the directional inner sliding grooves through the directional sliding blocks, and a dustproof storage frame is transversely and fixedly mounted on the side of the top end of the bearing support; a control panel is fixedly mounted in the middle of the outer side of the bearing support, and a detection mechanism is movably mounted in the dustproof storage frame. According to the utility model, the alignment assembly type directional guide rail structure which can be stably connected in a sliding manner is adopted, and a corresponding displacement driving structure is arranged, so that the equipment can realize continuous reciprocating displacement operation on a production line, and stable intelligent inspection operation on the production line can be carried out.

Description

Technical Field

[0001] The utility model relates to the technical field of production line detection, in particular to a dust-proof intelligent detection device for a production line with stable operation. Background Art

[0002] A production line is an important and indispensable component system in any industry. When the production line performs production and processing operations on products, real-time detection is required to ensure the final quality of the produced and processed products.

[0003] However, most of the existing production line detection methods use manual detection to perform quality inspection operations on the products on the production line. This method consumes a large amount of human resources. Most of the existing production line detection devices are independent use equipment, and products need to be placed one by one inside or at a designated position for quality inspection. The overall detection efficiency is low, and additional processes are added, which easily affects the overall production and processing progress, and the real-time inspection effect during the production process cannot be achieved. The overall use functionality is greatly limited, correspondingly affecting the overall comprehensive use performance and the overall work efficiency.

[0004] Based on this, the utility model proposes a dust-proof intelligent detection device for a production line with stable operation to solve the above problems. Summary of the Utility Model

[0005] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and the title of the utility model of the specification, to avoid obscuring the purpose of this part, the abstract of the specification, and the title of the utility model. However, such simplifications or omissions shall not be used to limit the scope of the utility model.

[0006] In view of the above and / or problems existing in the design of the existing production line detection equipment, the present utility model is proposed.

[0007] Therefore, one of the purposes of the present utility model is to provide a dust-proof intelligent detection device for a production line with stable operation. By adopting a counterpoint assembly type directional guide rail structure that can be stably slidably connected and setting a corresponding displacement driving structure, the device can perform continuous reciprocating displacement operations on the production line and can perform stable intelligent inspection operations on the production line.

[0008] To achieve the above-mentioned effect, the utility model provides the following technical solutions: a stably operating dust-proof production line intelligent detection equipment, comprising an inspection rail, a load-bearing bracket movably installed at the upper end of the inspection rail, directional inner sliding grooves are symmetrically opened at both sides of the interior of the inspection rail, and directional sliding blocks are symmetrically fixedly installed at both sides of the outer bottom end of the load-bearing bracket, the load-bearing bracket is slidably connected to each other through the directional sliding blocks and the directional inner sliding grooves, a dust-proof storage frame is laterally fixedly installed at the side position of the top of the load-bearing bracket, a control panel is fixedly installed at the middle position of the outer side of the load-bearing bracket, a detection mechanism is movably installed inside the dust-proof storage frame, and rotating mounting parts are movably installed at the lower end positions on both sides of the outer side of the load-bearing bracket, a rotating fastening bolt is movably connected between the load-bearing bracket and the rotating mounting part, and the rotating mounting part uses the rotating fastening bolts as the rotation center on both sides of the outer side of the load-bearing bracket.

[0009] As a preferred solution of the dust-proof production line intelligent detection equipment for stable operation of the utility model, wherein: the corner positions of the outer bottom end of the inspection guide rail are symmetrically fixed with guide rail mounting parts, and the inner specifications of the directional inner slide groove correspond to the outer specifications of the directional sliding block;

[0010] By adopting a sliding connection structure with a counter-position combination, the load-bearing bracket and the inspection guide rail can be used in combination, thereby giving the device two usage states and enriching the overall functionality.

[0011] As a preferred solution of the dust-proof production line intelligent detection equipment with stable operation described in the utility model, wherein: a roller cavity is preset at the bottom of the bearing bracket, a patrol transmission motor is fixedly installed at the lower end position of the outer side of the bearing bracket, the output shaft of the patrol transmission motor passes through the roller cavity and is fixedly connected to a transmission gear, driven gears are symmetrically and movably installed on both sides of the outer side of the transmission gear, the central axis of the driven gear is fixedly connected to a patrol roller, and the driven gear and the transmission gear are meshed and connected with each other, and the control panel and the patrol transmission motor are electrically connected to each other;

[0012] By adding inspection rollers to the equipment, when the load-bearing bracket as a whole is used in conjunction with the inspection guide rail, the inspection rollers can realize continuous reciprocating inspection operations under the drive of the inspection transmission motor and the meshing transmission structure between the transmission gear and the driven gear, thereby ensuring that the load-bearing bracket as a whole has good inspection maneuverability when used in conjunction with the inspection guide rail.

[0013] As a preferred solution of the dust-proof production line intelligent detection device with stable operation of the present utility model, the following is provided: An electric telescopic device is fixedly installed at the upper end position outside the bearing bracket. The output end of the electric telescopic device passes through the inside of the dust-proof storage box and is fixedly connected to the detection mechanism. An inspection cover is movably installed at the upper end of the detection mechanism, and the external specifications of the detection mechanism correspond and match with the internal specifications of the dust-proof storage box. The electric telescopic device is electrically connected to the control panel;

[0014] As a preferred solution of the dust-proof production line intelligent detection device with stable operation of the present utility model, the following is provided: Directional telescopic sliding grooves are symmetrically opened at both side positions inside the dust-proof storage box. Positioning sliding connection blocks are symmetrically and fixedly installed at both side positions inside the detection mechanism. The external specifications of the positioning sliding connection blocks correspond and match with the groove internal specifications of the directional telescopic sliding grooves. A limit sealing cover plate is fixedly installed on the outside of the detection mechanism;

[0015] By adopting a detection mechanism with a telescopic structure, when the device is in an idle state, it can achieve the storage and dust-proof protection of the detection mechanism, effectively improving the overall dust-proof effect during use.

[0016] As a preferred solution of the dust-proof production line intelligent detection device with stable operation of the present utility model, the following is provided: A positioning camera is fixedly installed at one side position of the bottom of the detection mechanism, and a vision detection camera is fixedly installed at the other side position of the bottom of the detection mechanism. Both the positioning camera and the vision detection camera are electrically connected to the control panel;

[0017] By adopting a positioning camera and a vision detection camera, and an embedded installation structure at the bottom, it can reduce the interference of external dust to the device during normal use on the basis of realizing the visual intelligent detection operation of the production line, and does not conflict with its own telescopic structure.

[0018] Advantages of the present utility model: By adopting a counterpoint assembly type directional guide rail structure capable of stable sliding connection and providing a corresponding displacement driving structure, the device of the present utility model can achieve continuous reciprocating displacement operations on the production line, can perform stable intelligent inspection operations on the production line, and by adding a rotary mounting member, on the basis of not affecting the assembly structure of the device's connection with the guide rail, it can be positioned and installed on the production line to facilitate positioning intelligent detection operations on the production conveyor line, effectively enriching the overall usage functionality of the device. At the same time, the device adopts a telescopic detection mechanism and a vision detection component mounted at the bottom, which can minimize the impact of external dust on the production line detection work to the greatest extent during normal use, and can also use the telescopic structure to store and dust-proof the vision detection component in the idle state, greatly improving the overall comprehensive performance and the overall working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0020] Figure 1 Structural schematic diagram of the split state of the present utility model;

[0021] Figure 2 Structural schematic diagram of the split state of the present utility model from the bottom view angle;

[0022] Figure 3 Overall structural schematic diagram of the present utility model;

[0023] Figure 4 Overall structural schematic diagram of the present utility model from the bottom view angle;

[0024] Figure 5 Structural schematic diagram of the trackless state of the present utility model;

[0025] Figure 6 Structural schematic diagram of the trackless state of the present utility model from the bottom view angle;

[0026] Figure 7 Structural schematic diagram of the inspection roller drive structure of the present utility model.

[0027] Reference numerals in the figure: 1, inspection guide rail; 2, guide rail mounting part; 3, bearing bracket; 4, directional inner sliding groove; 5, directional sliding block; 6, roller cavity; 7, inspection drive motor; 8, control panel; 9, electric telescopic device; 10, dust-proof storage frame; 11, rotary mounting part; 12, rotary fastening bolt; 13, detection mechanism; 14, directional telescopic sliding groove; 15, drive gear; 16, driven gear; 17, inspection roller; 18, maintenance cover; 19, limit sealing cover plate; 20, positioning sliding connection block; 21, positioning camera; 22, vision detection camera. Detailed implementation manners

[0028] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model will be given in conjunction with the schematic diagrams in the specification.

[0029] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementation manners disclosed below.

[0030] Secondly, the present utility model will be described in detail with reference to the schematic diagrams. When describing the implementation scheme of the present utility model in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally in a non-general proportion, and the schematic diagrams are only examples and should not limit the protection scope of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0031] Please refer to Figures 1-7, the present utility model provides a technical solution: a dust-proof production line intelligent detection device with stable operation, including an inspection guide rail 1, a guide rail mounting member 2, a bearing bracket 3, a directional inner chute 4, a directional sliding block 5, a roller cavity 6, an inspection drive motor 7, a control panel 8, an electric telescopic device 9, a dust-proof storage frame 10, a rotary mounting member 11, a rotary fastening bolt 12, a detection mechanism 13, a directional telescopic chute 14, a driving gear 15, a driven gear 16, an inspection roller 17, a maintenance cover 18, a limit sealing cover plate 19, a positioning sliding connection block 20, and a positioning camera 21, a vision detection camera 22. A bearing bracket 3 is movably installed at the upper end of the inspection guide rail 1. Directional inner chutes 4 are symmetrically arranged at both sides inside the inspection guide rail 1. Directional sliding blocks 5 are symmetrically and fixedly installed at both sides of the outer bottom end of the bearing bracket 3. The bearing bracket 3 is slidably connected to the directional inner chute 4 through the directional sliding blocks 5. A dust-proof storage frame 10 is horizontally and fixedly installed at the side of the top end of the bearing bracket 3. A control panel 8 is fixedly installed at the middle position outside the bearing bracket 3. A detection mechanism 13 is movably installed inside the dust-proof storage frame 10. Rotary mounting members 11 are movably installed at the lower ends of both sides outside the bearing bracket 3. A rotary fastening bolt 12 is movably connected between the bearing bracket 3 and the rotary mounting member 11. The rotary mounting member 11 rotates around the rotary fastening bolt 12 at both sides outside the bearing bracket 3. Guide rail mounting members 2 are symmetrically and fixedly installed at the corner positions of the outer bottom end of the inspection guide rail 1. The groove specifications inside the directional inner chute 4 correspond and match the outer specifications of the directional sliding block 5. A roller cavity 6 is preset at the bottom of the bearing bracket 3. An inspection drive motor 7 is fixedly installed at the lower end position outside the bearing bracket 3. The output shaft of the inspection drive motor 7 passes through the roller cavity 6 and is fixedly connected to a driving gear 15. Driven gears 16 are symmetrically and movably installed at both sides outside the driving gear 15. The central shaft of the driven gear 16 is fixedly connected to an inspection roller 17, and the driven gear 16 is meshed with the driving gear 15. The control panel 8 is electrically connected to the inspection drive motor 7. An electric telescopic device 9 is fixedly installed at the upper end position outside the bearing bracket 3. The output end of the electric telescopic device 9 passes through the inside of the dust-proof storage frame 10 and is fixedly connected to the detection mechanism 13. A maintenance cover 18 is movably installed at the upper end of the detection mechanism 13, and the outer specifications of the detection mechanism 13 correspond and match the inner specifications of the dust-proof storage frame 10. The electric telescopic device 9 is electrically connected to the control panel 8. Directional telescopic chutes 14 are symmetrically arranged at both sides inside the dust-proof storage frame 10. Positioning sliding connection blocks 20 are symmetrically and fixedly installed at both sides inside the detection mechanism 13. The outer specifications of the positioning sliding connection block 20 correspond and match the groove specifications inside the directional telescopic chute 14. A limit sealing cover plate 19 is fixedly installed outside the detection mechanism 13. A positioning camera 21 is fixedly installed at one side position of the bottom of the detection mechanism 13. A vision detection camera 22 is fixedly installed at the other side position of the bottom of the detection mechanism 13,The positioning camera 21 and the visual inspection camera 22 are electrically connected to the control panel 8;

[0032] By adopting a sliding connection structure of counter-position combination, the load-bearing bracket 3 and the inspection guide rail 1 can be used in combination, thereby giving the device two usage states and enriching the overall functionality of use. By adding an inspection roller 17 to the device, when the load-bearing bracket 3 is used in combination with the inspection guide rail 1, the inspection roller 17 can realize continuous reciprocating inspection operation under the drive of the inspection transmission motor 7 and the meshing transmission structure between the transmission gear 15 and the driven gear 16, ensuring that the load-bearing bracket 3 as a whole has good inspection mobility when used in combination with the inspection guide rail 1. By adopting a detection mechanism 13 with a telescopic structure, the device can realize dust protection for the detection mechanism 13 when it is idle, effectively improving the overall dust-proof effect during use. By adopting a positioning camera 21 and a visual inspection camera 22 and a bottom embedded installation structure, it is possible to reduce the interference of external dust on the device during normal use on the basis of realizing visual intelligent inspection of the production line, and it does not conflict with its own telescopic structure.

[0033] Working principle:

[0034] The self-structure of the device enables the whole device to have two usage states, which can be selected according to specific usage requirements. When using the device for positioning and detection operations on the production line, the rotating fastening bolt 12 can be loosened, and the rotating mounting part 11 can be rotated downward with the rotating fastening bolt 12 as the rotation center. Then, the rotated rotating mounting part 11 is positioned and fastened by the rotating fastening bolt 12, so that the whole bearing bracket 3 can be stably positioned and installed at the corresponding position on the specified production line through the rotating mounting part 11. The control panel 8 controls the electric telescopic device 9 to drive the detection mechanism 13 to extend out from the inside of the dust-proof storage box 10 by means of the adaptive sliding connection structure between the directional telescopic chute 14 and the positioning sliding connection block 20. Then, the positioning camera 21 is used to position the products on the production line, and the visual detection camera 22 is used to perform visual detection operations on the products, so that continuous visual detection operations on the products on the conveying production line can be stably carried out at a fixed position, realizing intelligent detection work with stable operation. When using the device for inspection operations, the inspection guide rail 1 should be first positioned and installed at the corresponding position of the production line to be inspected through the guide rail mounting part 2. Then, the bearing bracket 3 is slidably connected with the inspection guide rail 1 through the sliding connection relationship between the directional sliding block 5 and the directional inner chute 4. The control panel 8 controls the start of the inspection drive motor 7, which can drive the drive gear 15 to rotate, and drives the driven gears 16 on both sides to rotate in the same direction by means of the meshing connection relationship, so as to drive the inspection rollers 17 to perform directional sliding displacement operations on the upper end of the inspection guide rail 1 through the roller cavity 6, so that the reciprocating displacement operation of the device on the production line can be realized. Then, the control panel 8 controls the electric telescopic device 9 to drive the detection mechanism 13 to extend out from the inside of the dust-proof storage box 10 by means of the adaptive sliding connection structure between the directional telescopic chute 14 and the positioning sliding connection block 20. Then, the positioning camera 21 is used to position the products on the production line, and the visual detection camera 22 is used to perform visual detection operations on the products, so that continuous reciprocating intelligent inspection operations on the target production line can be realized. The installation structure of the positioning camera 21 and the visual detection camera 22 at the bottom of the detection mechanism 13 can reduce the interference of external dust on the positioning camera 21 and the visual detection camera 22 themselves during the long-term use of the device. When the device is in an idle state, under the action of the electric telescopic device 9, the detection mechanism 13 can be driven to retract into the inside of the dust-proof storage box 10, realizing an efficient dust-proof protection effect on the detection mechanism 13. The setting of the maintenance cover 18 can realize regular maintenance operations on the inside of the detection mechanism 13 during normal use, which is beneficial to extending the overall service life of the device, thus helping to improve the overall comprehensive use performance and normal use work efficiency.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.

Claims

1. A dust-proof production line intelligent detection device with stable operation, comprising an inspection rail (1), characterized in that: A bearing bracket (3) is movably mounted on the upper end of the inspection guide rail (1), and directional inner sliding grooves (4) are symmetrically provided on both sides of the interior of the inspection guide rail (1). Directional sliding blocks (5) are symmetrically fixedly mounted on both sides of the exterior bottom of the bearing bracket (3), and the bearing bracket (3) is slidably connected to each other through the directional sliding blocks (5) and the directional inner sliding grooves (4). A dustproof storage frame (10) is laterally fixedly mounted on the side position of the top of the bearing bracket (3), and a control panel (8) is fixedly mounted in the middle position of the exterior of the bearing bracket (3). A detection mechanism (13) is movably mounted inside the dustproof storage frame (10), and a rotating mounting member (11) is movably mounted on the lower end positions on both sides of the exterior of the bearing bracket (3), and a rotating fastening bolt (12) is movably connected between the bearing bracket (3) and the rotating mounting member (11), and the rotating mounting member (11) uses the rotating fastening bolts (12) as the rotation center on both sides of the exterior of the bearing bracket (3).

2. The dust-proof production line intelligent detection equipment with stable operation as claimed in claim 1 is characterized by: The inspection guide rail (1) is symmetrically and fixedly mounted with a guide rail mounting member (2) at the corner position of the outer bottom end, and the inner groove specifications of the directional inner slide groove (4) correspond to and match the outer specifications of the directional sliding block (5).

3. The dust-proof production line intelligent detection equipment with stable operation as claimed in claim 2 is characterized by: A roller cavity (6) is preset at the bottom of the supporting bracket (3); a patrol transmission motor (7) is fixedly installed at the lower end position of the outer side of the supporting bracket (3); the output shaft of the patrol transmission motor (7) passes through the roller cavity (6) and is fixedly connected to a transmission gear (15); driven gears (16) are symmetrically and movably installed on both sides of the outer side of the transmission gear (15); the central axis of the driven gear (16) is fixedly connected to a patrol roller (17), and the driven gear (16) and the transmission gear (15) are meshed and connected with each other; and the control panel (8) and the patrol transmission motor (7) are electrically connected to each other.

4. The dust-proof production line intelligent detection device with stable operation as claimed in claim 3 is characterized by: An electric retractor (9) is fixedly mounted at the upper end of the outer side of the support bracket (3); the output end of the electric retractor (9) passes through the inside of the dustproof storage frame (10) and is fixedly connected to the detection mechanism (13); an inspection cover (18) is movably mounted on the upper end of the detection mechanism (13); the external specifications of the detection mechanism (13) correspond to the internal specifications of the dustproof storage frame (10); and the electric retractor (9) and the control panel (8) are electrically connected to each other.

5. The dust-proof production line intelligent detection device with stable operation as claimed in claim 4 is characterized by: Directional telescopic sliding grooves (14) are symmetrically provided on both sides of the interior of the dustproof storage frame (10), and positioning sliding connection blocks (20) are symmetrically fixedly installed on both sides of the interior of the detection mechanism (13), and the external specifications of the positioning sliding connection blocks (20) correspond to the internal specifications of the directional telescopic sliding grooves (14), and a limited cover plate (19) is fixedly installed on the outside of the detection mechanism (13).

6. The dust-proof production line intelligent detection device with stable operation as claimed in claim 5, characterized in that: A positioning camera (21) is fixedly installed at one side of the bottom of the detection mechanism (13), and a visual detection camera (22) is fixedly installed at the other side of the bottom of the detection mechanism (13), and both the positioning camera (21) and the visual detection camera (22) are electrically connected to the control panel (8).

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