Textile pH detection device

By designing textile pH detection devices with multiple rotors and detection boxes, combined with the integrated management and automatic cleaning function of the PLC control screen, the problems of low detection efficiency and equipment dirt accumulation in the existing technology are solved, and fast and accurate detection and long-term healthy operation of the equipment are achieved.

CN223051341UActive Publication Date: 2025-07-01SUZHOU CHUANGBIAO TESTING TECH CO LTD
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Patent Information

Application Number
CN202421134932.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-07-01
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing textile pH detection device requires repeated experiments to obtain accurate results, and lacks self-cleaning function, which leads to the accumulation of dirt in the equipment, affecting operation and detection results.

Method used

A textile pH detection device including multiple rotors and detection boxes was designed, and integrated management was adopted for PLC control screen to realize rapid and multiple repeated experiments, and an automatic cleaning function was introduced to ensure the equipment was clean through rotary cleaning and pH monitoring.

Benefits of technology

It can perform multiple repeated experiments in one operation, and automatically calculate the mean value, reduce time costs, improve detection efficiency and accuracy, and keep the equipment clean through the automatic cleaning function, extending the equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a textile pH detection device, which comprises a detection cabinet, an experiment module arranged in the detection cabinet, and a detection module arranged below the experiment module, and is characterized in that the detection module is arranged below the experiment module; a PLC control screen is arranged on a cabinet door of the detection cabinet; the experiment module comprises a plurality of rotary drums, top covers arranged at the tops of the rotary drums, and supporting plates arranged at the bottoms of the rotary drums; an electric push rod and a water inlet pipeline are arranged on the top cover; the detection module comprises a plurality of detection boxes, a communication pipeline arranged at the tops of the detection boxes, and a first electromagnetic valve arranged on the communication pipeline; the communication pipeline is connected with the detection box and the rotary drum; according to the utility model, the integrated management of the multi-drum structure and the PLC control screen is utilized, so that the rapid repeated experiment for detecting the pH value of the textile is realized. Water bath extraction and pH value measurement of textile samples are carried out by simultaneously arranging a plurality of rotary drums and detection boxes.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile detection, in particular to a textile pH detection device. Background Art

[0002] The pH value is an index used to represent the acidity and alkalinity of a solution, usually ranging from 0 to 14. Among them, a pH value less than 7 indicates that the solution is acidic, a pH value greater than 7 indicates that the solution is alkaline, and a pH value equal to 7 indicates that the solution is neutral. The human skin surface is in a weakly acidic environment with a pH value of 4.5 - 5.5; textile pH detection devices are usually used to test the acidity and alkalinity of textiles to ensure their quality and applicability. Conducting pH detection on textiles is to evaluate the acid-base properties of textiles, which can determine their compatibility with the skin and the possible impact on human health.

[0003] In the prior art, CN202322020881.0, a textile pH value detection device, includes: a detection box. The left and right sides of the inner wall of the detection box near the bottom are jointly connected by a bearing to a connecting shaft. By placing the textile into the connecting box and then rotating the cylinder to drive the ring to move left and right reciprocally, the ring drives the connecting box to move left and right reciprocally, so that the textile placed in the connecting box moves in the solution, ensuring the full mixing of the textile and the solution. The textile will not be wound around the internal structure of the detection box during movement. However, the existing textile pH detection device has the following defects: 1. During the detection process of the textile pH value, in order to ensure the accuracy and reliability of the results, the GB / T7573 standard clearly stipulates that multiple repeated experiments need to be carried out and the average value is taken as the final result. However, the existing technology requires multiple repeated experiments and cannot be completed at one time, increasing the time cost; 2. The existing technology lacks cleaning of the device after detection. During the textile pH value detection process, residues or pollutants may be generated during the contact and mixing of the textile and the solution. If these residues or pollutants are not cleaned in time, they will affect the results of the next detection and will also cause a large amount of dirt to accumulate inside the device, affecting the normal operation and lifespan of the device.

[0004] Therefore, it is necessary to improve the existing textile pH detection device to solve the above problems. Summary of the Invention

[0005] The utility model overcomes the deficiencies of the prior art and provides a textile pH detection device, aiming to solve the problems of conducting multiple groups of textile pH detection experiments at one time and self-cleaning of the device in the prior art.

[0006] To achieve the above object, the technical solution adopted by the present utility model is as follows: A textile pH detection device, comprising: a detection cabinet, an experimental module disposed within the detection cabinet, and a detection module disposed below the experimental module, characterized in that;

[0007] A PLC control panel is provided on the cabinet door of the detection cabinet;

[0008] The experimental module includes: a plurality of rotating cylinders, a top cover disposed on the top of the rotating cylinder, and a support plate disposed at the bottom of the rotating cylinder; an electric push rod and a water inlet pipe are provided on the top cover;

[0009] The detection module includes: a plurality of detection boxes, a communication pipe disposed on the top of the detection box, and a first solenoid valve disposed on the communication pipe; the communication pipe connects the detection box and the rotating cylinder.

[0010] In a preferred embodiment of the present utility model, a water storage tank is provided at the top inside the detection cabinet, and the water inlet pipe is connected to the water storage tank.

[0011] In a preferred embodiment of the present utility model, a water filling port is provided at the top of the water storage tank, and a second solenoid valve is provided at the water filling port.

[0012] In a preferred embodiment of the present utility model, the rotating cylinder includes: an outer cylinder, an inner cylinder disposed inside the outer cylinder, and a planetary gear disposed at the bottom of the outer cylinder; a plurality of through holes are provided on the inner wall of the inner cylinder, and the bottom of the inner cylinder is connected to the communication pipe.

[0013] In a preferred embodiment of the present utility model, a plurality of the planetary gears are connected to a sun gear, a rotating motor is provided on the sun gear, and the planetary gears rotate along their own axis.

[0014] In a preferred embodiment of the present utility model, a planetary carrier is provided between the planetary gears.

[0015] In a preferred embodiment of the present utility model, a liquid outlet pipe is provided at the bottom of the detection box, and a third solenoid valve is provided on the liquid outlet pipe.

[0016] In a preferred embodiment of the present utility model, a pH sensor is provided inside the detection box.

[0017] In a preferred embodiment of the present utility model, the PLC control panel is electrically connected to the pH sensor, the first solenoid valve, and the second solenoid valve.

[0018] The present utility model solves the defects existing in the background technology, and the present utility model has the following beneficial effects:

[0019] (1) The utility model utilizes the integrated management of a multi-drum structure and a PLC control panel to achieve rapid and multiple repeated experiments for the pH value detection of textiles. By simultaneously setting multiple drums and detection boxes, each drum and detection box can independently perform the water bath extraction and pH value measurement of textile samples, while the PLC control panel can simultaneously control and manage the experimental processes of all drums and detection boxes. This design enables multiple repeated experiments to be carried out in one operation and automatically calculates the average value as the final result, greatly reducing the time cost and improving the detection efficiency. Compared with the prior art, the cumbersome operations of multiple repeated experiments are avoided, further improving the efficiency and accuracy of the experiment.

[0020] (2) The utility model introduces an automatic cleaning function to ensure the cleanliness and hygiene of the device after detection. After the pH value detection of textiles is completed, the PLC control panel can automatically start the cleaning program. By adding clean water to the drum and driving it to rotate, the automatic cleaning of the drum and the detection box is achieved. At the same time, the PLC control panel can also real-time monitor the pH value of the cleaning liquid until the pH value returns to the initial value of water, ensuring thorough cleaning. This design effectively removes the residues or pollutants generated during the contact and mixing of textiles and solutions, avoiding their influence on the next detection result and ensuring the cleanliness and hygiene of the equipment.

[0021] (3) The utility model utilizes the transmission mechanism of planetary gears and a rotating motor to achieve the full mixing and contact of samples and water in the drum. By driving the sun gear with the rotating motor, the planetary gear is driven to rotate along its own axis, enabling the textile samples in the drum to be fully mixed with water during rotation. At the same time, the same rotation speed is provided for the experiment, effectively improving the dissolution efficiency of pH-related substances and the accuracy of the experiment, providing a reliable basis for subsequent pH value measurement. Description of the Drawings

[0022] The following further illustrates the utility model in conjunction with the drawings and embodiments;

[0023] Figure 1 is the three-dimensional structure diagram of the preferred embodiment of the utility model;

[0024] Figure 2 is the internal structure diagram of the detection cabinet of the preferred embodiment of the utility model;

[0025] Figure 3 is the top view of the drum of the preferred embodiment of the utility model;

[0026] Figure 4 is the bottom structure diagram of the drum of the preferred embodiment of the utility model;

[0027] In the figure: 1. Detection cabinet; 2. PLC control panel; 3. Rotary drum; 4. Top cover; 5. Support plate; 6. Electric push rod; 7. Water inlet pipe; 8. Detection box; 9. Connecting pipe; 10. First solenoid valve; 11. Bracket; 12. Water storage tank; 13. Water filling port; 14. Second solenoid valve; 15. Outer cylinder; 16. Inner cylinder; 17. Planet gear; 18. Through hole; 19. Sun gear; 20. Rotating motor; 21. Planet carrier; 22. Liquid outlet pipe. Detailed implementation mode

[0028] Now, the present utility model will be further described in detail with reference to the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, only showing the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0029] As Figure 1 and Figure 2 shown, a textile pH detection device includes: a detection cabinet 1, an experimental module arranged in the detection cabinet 1, and a detection module arranged below the experimental module; the detection cabinet 1 provides a closed operation environment, the experimental module is used to load textile samples and perform water bath extraction on the textile samples, and the detection module is responsible for measuring the pH value.

[0030] A PLC control panel 2 is arranged on the cabinet door of the detection cabinet 1, which is used to control and monitor the whole detection process;

[0031] As Figure 3 and Figure 4 shown, the experimental module is used to load textile samples and perform water bath extraction on the textile samples. By using the water bath method, the pH-related substances in the textile samples are dissolved in water for subsequent pH value measurement. The experimental module includes: a plurality of rotary drums 3, a top cover 4 arranged on the top of the rotary drum 3, and a support plate 5 arranged at the bottom of the rotary drum 3; the rotary drum 3 is used to load textile samples, the top cover 4 closes the rotary drum 3 to achieve the sealing of the rotary drum 3, preventing liquid from splashing during the water bath of the textile samples, and the support plate 5 supports the rotary drum 3 to ensure its stability during the water bath rotation operation. An electric push rod 6 and a water inlet pipe 7 are arranged on the top cover 4; the electric push rod 6 is used to control the up and down movement of the top cover 4, control the opening and closing state of the top cover 4, make it sealed or unsealed with the rotary drum 3 for sample processing and operation. After sealing, water enters the rotary drum 3 from the water inlet pipe 7 to perform a water bath on the internal textile samples.

[0032] The rotary drum 3 includes: an outer cylinder 15, an inner cylinder 16 arranged in the outer cylinder 15, and a planet gear 17 arranged at the bottom of the outer cylinder 15; a plurality of through holes 18 are arranged on the inner wall of the inner cylinder 16, and the bottom of the inner cylinder 16 is connected to the connecting pipe 9. Water enters the inner cylinder 16 from the outer cylinder 15 through the through holes 18 to soak the textile samples;

[0033] A number of planetary gears 17 are connected to a sun gear 19. A rotary motor 20 is arranged on the sun gear 19. During the experiment, through the transmission of the sun gear 19 and the planetary gears 17, the rotary motor 20 causes the planetary gears 17 to rotate along their own axles. A planet carrier 21 is arranged between the planetary gears 17. The planet carrier 21 supports the planetary gears 17 and ensures their stability and uniformity during rotation. The rotary motor 20 transmits power to the rotating cylinder 3, prompting the samples and solvents in the rotating cylinder 3 to be fully mixed and contacted. The PLC control panel 2 can control various parts during the experiment, including the rotation speed of the rotating cylinder 3, the water temperature in the experimental module, the addition and discharge of water, etc. It can ensure the accuracy, stability and repeatability of the experimental process. Multiple rotating cylinders 3 enable multiple repeated experiments on textiles to be carried out at one time, so as to take the average value as the final result, reducing the time cost.

[0034] A bracket 11 is arranged above the rotating cylinder 3. The bracket 11 is clamped with an electric push rod 6. The water inlet pipe 7 passes through the bracket 11. A water storage tank 12 is arranged at the top inside the detection cabinet 1. The water inlet pipe 7 is connected to the water storage tank 12. The water storage tank 12 is used to store the water required during the experiment. Water enters the water storage tank 12 through the water filling port 13. The second solenoid valve 14 arranged on the water filling port 13 can control the addition of water by controlling its opening or closing, so as to achieve precise control of the water level and water volume. The water in the water storage tank 12 enters the rotating cylinder 3 from the water inlet pipe 7.

[0035] The detection module includes: a number of detection boxes 8, a communication pipe 9 arranged on the top of the detection box 8, and a first solenoid valve 10 arranged on the communication pipe 9; a pH sensor is arranged inside the detection box 8 for detecting the pH content of the extracted water; the communication pipe 9 connects the detection box 8 and the rotating cylinder 3. The first solenoid valve 10 can control the inflow and stop of the liquid to be tested, ensuring that the extraction liquid in the rotating cylinder 3 can enter the detection box 8 and controlling the flow rate. A liquid outlet pipe 22 is arranged at the bottom of the detection box 8. A third solenoid valve is arranged on the liquid outlet pipe 22. Through the control of the third solenoid valve, the liquid in the detection box 8 can be controlled to flow out, which helps to control the discharge and treatment of the liquid during the experiment. Through the PLC control panel 2, automatic control of various parts during the experiment can be achieved, including controlling the addition and discharge of water, the flow of the liquid in the detection box 8, and the acquisition and data processing of the pH value.

[0036] After the test is over, the extraction liquid is completely discharged, the textile sample is taken out, then the PLC control panel 2 is started, water is added to clean the rotating cylinder 3 by rotation, and then the water is discharged until the pH value in the detection box 8 returns to the initial value of water, realizing the self-cleaning of the whole system.

[0037] When the utility model is in use, an operator operates the electric push rod 6 through the PLC control panel 2 to open the top cover 4 of the experimental module; puts the textile sample into the inner cylinder 16 in the rotating cylinder 3; closes the top cover 4 to ensure that the rotating cylinder 3 is airtight and prevent liquid splashing during the water bath; controls the opening of the second solenoid valve 14 of the water storage tank 12 through the PLC control panel 2 to allow water to enter the rotating cylinder 3 through the water inlet pipe 7 for water bath of the textile sample in the inner cylinder 16; starts the rotating motor 20, and through the transmission of the sun gear 19 and the planetary gear 17, makes the sample and water in the rotating cylinder 3 fully mixed and contacted to dissolve the pH-related substances in the textile sample; after the extraction is completed, operates the first solenoid valve 10 through the PLC control panel 2 to make the extraction liquid in the rotating cylinder 3 flow into the detection box 8 through the communication pipe 9; the pH sensor in the detection box 8 measures the pH value of the extraction liquid and transmits the data to the PLC control panel 2.

[0038] Based on the ideal embodiments of the present utility model as inspiration, through the above description, relevant personnel can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A textile pH detection device, comprising: A test cabinet (1), an experimental module arranged in the test cabinet (1), and a test module arranged below the experimental module, characterized in that; A PLC control panel (2) is provided on the door of the detection cabinet (1); The experimental module comprises: a plurality of rotating drums (3), a top cover (4) arranged on the top of the rotating drums (3), and a support plate (5) arranged on the bottom of the rotating drums (3); an electric push rod (6) and a water inlet pipe (7) are arranged on the top cover (4); The detection module comprises: a plurality of detection boxes (8), a connecting pipe (9) arranged on the top of the detection box (8), and a first solenoid valve (10) arranged on the connecting pipe (9); the connecting pipe (9) connects the detection box (8) and the rotating drum (3).

2. A textile pH detection device according to claim 1, characterized in that: A bracket (11) is provided above the rotating drum (3), the bracket (11) is clamped with the electric push rod (6), and the water inlet pipe (7) passes through the bracket (11).

3. A textile pH detection device according to claim 1, characterized in that: A water storage tank (12) is arranged on the top of the detection cabinet (1), and the water inlet pipe (7) is connected to the water storage tank (12).

4. A textile pH detection device according to claim 3, characterized in that: A water inlet (13) is provided at the top of the water storage tank (12), and a second solenoid valve (14) is provided at the water inlet (13).

5. A textile pH detection device according to claim 1, characterized in that: The rotating drum (3) comprises: an outer drum (15), an inner drum (16) arranged inside the outer drum (15), and a planetary gear (17) arranged at the bottom of the outer drum (15); a plurality of through holes (18) are arranged on the inner wall of the inner drum (16), and the bottom of the inner drum (16) is connected to the connecting pipe (9).

6. A textile pH detection device according to claim 5, characterized in that: A plurality of the planetary gears (17) are connected to a sun gear (19), a rotating motor (20) is provided on the sun gear (19), and the planetary gears (17) rotate along their own shaft cores.

7. A textile pH detection device according to claim 5, characterized in that: A planet carrier (21) is arranged between the planetary gears (17).

8. A textile pH detection device according to claim 1, characterized in that: A liquid outlet pipe (22) is provided at the bottom of the detection box (8), and a third solenoid valve is provided on the liquid outlet pipe (22).

9. A textile pH detection device according to claim 4, characterized in that: A pH sensor is provided in the detection box (8).

10. A textile pH detection device according to claim 9, characterized in that: The PLC control panel (2) is electrically connected to the pH sensor, the first solenoid valve (10), and the second solenoid valve (14).

Citation Information

Patent Citations

  • Inspection device for detecting pH value of textile

    CN220690941U