Impregnation adjusting mechanism for coating machine

By designing the glue-impregnation adjustment mechanism for the coating machine, including the coil plate, guide wheel set and drying mechanism, the problems of waste and low efficiency during the cable coating process are solved, and efficient and low-cost cable coating processing is achieved.

CN223051927UActive Publication Date: 2025-07-01PINAVISEN (SUZHOU) ELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422249218.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-07-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

During the cable production process, water-based paint or silicone spraying process is likely to cause waste, increase production costs, and the cable coating efficiency is low, making it difficult to load and unload easily.

Method used

A glue-impregnation adjustment mechanism including a coil plate and a guide wheel set is designed. A cable winding groove is provided on the coil plate. The guide wheel set is arranged in parallel, with a liftable and desiccating box and a stirring assembly to ensure that the cable is tightened under the guide wheel set and fully immersed, and the drying efficiency is improved later through the drying mechanism.

Benefits of technology

Improve the efficiency of cable surface coating, reduce production costs, ensure uniformity of cable coating and drying speed, and improve processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223051927U_ABST
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Abstract

The utility model discloses a gum dipping adjusting mechanism for a coating machine. The gum dipping adjusting mechanism comprises a coiling disc and a guide wheel group, wherein a plurality of cables are coiled on the coiling disc; the guide wheel group is arranged along the direction vertical to the cable feeding direction; the guide wheel group comprises a plurality of groups of guide wheels which are arranged in parallel, the cable is sequentially wound on the lower surfaces of the plurality of guide wheels, and at least one liftable gum dipping box body is arranged below the guide wheel group along the feeding direction of the cable. The device is convenient for workers to operate, improves the efficiency of coating silicon gum or water paint on the surface of the cable, and reduces the production cost of enterprises.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to an impregnating glue adjusting mechanism for a coating machine. Background Art

[0002] A cable is a device for transmitting electric energy or signals, which is made of one or more mutually insulated conductors and an outer insulating protective layer, and is a wire for transmitting electric power or information from one place to another. During the production and processing of cables, water-based paint is usually sprayed on its surface to increase its mechanical strength, moisture resistance, oil resistance and corrosion resistance characteristics, or silicone resin is sprayed to enhance its high temperature resistance and aging resistance characteristics.

[0003] However, a large amount of paint liquid or silicone rubber liquid is easily wasted during the spraying process of water-based paint or silicone resin, thus greatly increasing the production cost. Moreover, it is often difficult to load and unload the coiled cable before and after painting, resulting in low processing efficiency of the cable.

[0004] Therefore, an impregnating glue adjusting mechanism for a coating machine is needed to solve the above problems. Content of the Utility Model

[0005] In order to overcome the above disadvantages, the purpose of the utility model is to provide an impregnating glue adjusting mechanism for a coating machine, which is convenient for staff to operate, improves the efficiency of coating silicone rubber or water-based paint on the surface of the cable, and reduces the production cost of enterprises.

[0006] In order to achieve the above purpose, the technical scheme adopted by the utility model is: an impregnating glue adjusting mechanism for a coating machine, which includes a coil reel wound with multiple coils of cables and a guide wheel group arranged perpendicular to the cable feeding direction; the guide wheel group includes multiple groups of guide wheels arranged in parallel, and the cables are sequentially wound around the lower surfaces of multiple guide wheels. At least one liftable impregnating glue box body is arranged below the guide wheel group along the cable feeding direction.

[0007] Furthermore, the coil reel is parallel to multiple groups of guide wheels, and a plurality of cable winding grooves are arranged on the surface of the coil reel along its length direction. Each cable winding groove can wind one coil of cable, and multiple coils of cables can be wound simultaneously through the arranged multiple cable winding grooves, thereby improving the coating efficiency of the cable.

[0008] Furthermore, a plurality of guide wheel grooves corresponding to the positions of the cable winding grooves are arranged on the mutually parallel guide wheels. The guide wheel grooves correspond to the cable winding grooves on the coil reel one by one, and each coil of cable corresponds to one guide wheel groove, effectively improving the feeding and impregnating glue efficiency of the cable.

[0009] Further, the number and positions of the dipping boxes are corresponding to the cable winding grooves, and a lifting platform is arranged under each dipping box, which can drive the dipping box to move towards or away from the guide wheel group. When initially winding the cable, the lifting platform drives the dipping box to move downward, so as to bypass the cable under the lower surface of the guide wheel group. At this time, the cable is always in a tension state under the action of the guide wheel group, ensuring that the cable will not be stacked, thus avoiding affecting its dipping effect. After the cable winding is completed, the lifting platform drives the dipping box to lift upward, so that the tensioned cable is immersed in the liquid in the dipping box. At this time, the coiling disc rotates for feeding, realizing the moving dipping of each part of the cable.

[0010] Further, the guide wheel group includes a first guide wheel and a second guide wheel. The first guide wheel and the second guide wheel are at the same height in the horizontal direction, and the coiling disc is arranged above the guide wheel group. This enables multiple guide wheels to play a role in tensioning during the movement of the cable.

[0011] Further, a stirring assembly is arranged on the side of each dipping box. The stirring assembly includes a stirring module arranged along the length direction of the dipping box and a stirring driving part located thereon. A detachable stirring rod is arranged at the driving end of the stirring driving part, and a plurality of stirring blades are distributed at intervals along the length direction of the stirring rod. The stirring assembly is used to stir the silicone resin or water-based paint inverted in the dipping box, avoiding precipitation in the dipping box after long-term use and affecting the dipping efficiency of the cable.

[0012] Further, the stirring driving part is a driving motor, and a locking nut sleeve is fixedly arranged at the driving end of the driving motor. External threads are arranged around the top of the stirring rod, and the external threads match the internal threads in the locking nut sleeve. Through the settings of the locking nut sleeve, external threads and internal threads, the stirring driving part and the stirring rod are detachable, facilitating installation, use, disassembly and maintenance by the staff.

[0013] Further, it also includes a coating rack. Both the coiling disc and the guide wheel group are connected to the connecting seats on the coating rack through connecting roller shafts passing through their centers.

[0014] Further, it also includes a drying mechanism. The drying mechanism includes a drying box with both ends open for the cable to be put in and a detachable drying tray. The lower surface of the drying tray is slidably connected to the bottom of the drying box through guide rails. The dipped cable moves to the drying tray under the feeding action of the coiling disc and is dried in the drying box to improve the drying speed of the coating material on the cable surface. The cable passing through the drying box can be directly wound and stored by the staff, which is convenient for the staff to take and further improves the processing efficiency of the cable.

[0015] Further, a fan is provided at the top of the drying box, and a heating component is provided on each side of the drying box. The heating component includes a heating wire and heating bases located at both ends of the heating wire.

[0016] Advantages of the present utility model:

[0017] In the present utility model, the cable wound in multiple coils on the coil reel can automatically supply materials for the subsequent dipping of the cable. The cable is successively wound around multiple guide wheels. Compared with only setting one guide wheel, the same section of the cable can be immersed in the dipping box for a longer time, so that the inside of the cable can also be fully dipped, thereby further improving the efficiency of coating silicone rubber or water-based paint on the cable surface and its own performance, and thus reducing the production cost of the enterprise. Description of the drawings

[0018] Figure 1 is an isometric view of the overall structure of an embodiment of the present utility model;

[0019] Figure 2 is a partial structural schematic diagram of the stirring component of an embodiment of the present utility model;

[0020] Figure 3 is a schematic diagram of the overall structure of the drying mechanism of an embodiment of the present utility model;

[0021] In the figure: 1, coating frame; 2, coil reel; 3, cable winding groove; 4, connecting roller shaft; 5, connecting seat; 6, guide wheel group; 61, guide wheel one; 62, guide wheel two; 7, guide wheel groove; 8, lifting table; 9, dipping box body; 10, stirring component; 101, stirring module; 102, stirring driving part; 103, stirring rod; 104, stirring blade; 11, drying mechanism; 111, drying box; 112, drying tray; 113, guide rail; 114, fan; 115, heating component; 1151, heating wire; 1152, heating base. Specific embodiments

[0022] The following elaborates on the preferred embodiments of the present utility model in conjunction with the drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present utility model.

[0023] See the appendix Figures 1 to 3As shown in the figure, an impregnating glue adjusting mechanism for a coating machine in this embodiment includes a coil reel 2 wound with multiple coils of cables and a guide wheel group 6 arranged perpendicular to the cable feeding direction; the guide wheel group 6 includes multiple groups of guide wheels arranged in parallel, and the cables are sequentially wound around the lower surfaces of multiple guide wheels. At least one liftable impregnating glue box 9 is arranged below the guide wheel group 6 along the cable feeding direction. Multiple coils of cables wound on the coil reel 2 can automatically supply materials for the subsequent impregnating glue of the cables. The cables are sequentially wound around the guide wheels, and the free ends after impregnating glue are clamped and moved in a direction away from the coil reel 2. During this process, multiple guide wheels can guide the movement of the cables and ensure that the cables are always in a tensioned state.

[0024] The guide wheel group 6 includes multiple guide wheels. Compared with only setting one guide wheel, the same section of the cable can be immersed in the impregnating glue box 9 for a longer time, so that the inside of the cable can also be fully impregnated with glue, thereby further improving the impregnating efficiency of the cable and its own performance.

[0025] The coil reel 2 is parallel to multiple groups of guide wheels, and a number of cable winding grooves 3 are formed on the surface of the coil reel 2 along its length direction. Each cable winding groove 3 can wind a coil of cable. By setting multiple cable winding grooves 3, multiple coils of cables can be wound simultaneously, thereby improving the impregnating efficiency of the cables.

[0026] Multiple guide wheel grooves 7 corresponding to the positions of the cable winding grooves 3 are formed on the mutually parallel guide wheels. The guide wheel grooves 7 correspond to the cable winding grooves 3 on the coil reel 2 one by one, and each coil of cable corresponds to one guide wheel groove 7, effectively improving the feeding and impregnating efficiency of the cables.

[0027] When paying off the cable, the cable is always located in the corresponding guide wheel groove 7, and its free end can move in a direction away from the coil reel 2 under the guiding action of the guide wheel groove 7, ensuring that the cable moves in a limited track and preventing the phenomenon of cable overlapping or winding, and guaranteeing the stability of impregnating glue.

[0028] The number and positions of the impregnating glue boxes 9 are corresponding to the cable winding grooves 3, and a lifting platform 8 capable of driving the impregnating glue box 9 to move in a direction close to or away from the guide wheel group 6 is arranged below the impregnating glue box 9. When initially winding the cable, the lifting platform 8 drives the impregnating glue box 9 to move downward so as to bypass the cable from the lower surface of the guide wheel group 6. At this time, the cable is always in a tensioned state under the action of the guide wheel group 6, ensuring that the cable does not stack and avoiding affecting its impregnating glue effect; after the cable winding is completed, the lifting platform 8 drives the impregnating glue box 9 to lift upward, so that the tensioned cable is immersed in the liquid in the impregnating glue box 9. At this time, the coil reel 2 rotates to feed the material, realizing the moving impregnating glue of each part of the cable.

[0029] The guide wheel set 6 includes a first guide wheel 61 and a second guide wheel 62. The first guide wheel 61 and the second guide wheel 62 are at the same height in the horizontal direction, and the coiling reel 2 is arranged above the guide wheel set 6. This enables multiple guide wheels to play a tensioning role during the movement of the cable. Specifically, in this application, the guide wheel set 6 is provided with two guide wheels having the same structure.

[0030] A stirring assembly 10 is arranged on the side of each dipping box body 9. The stirring assembly 10 includes a stirring module 101 arranged along the length direction of the dipping box body 9 and a stirring driving member 102 located thereon. A detachable stirring rod 103 is arranged at the driving end of the stirring driving member 102, and a plurality of stirring blades 104 are distributed at intervals along the length direction of the stirring rod 103. The stirring assembly 10 is used to stir the silicone resin or water-based paint inverted in the dipping box body 9 to prevent precipitation in the dipping box body 9 after long-term use and affect the dipping efficiency of the cable.

[0031] Specifically, the stirring driving member 102 can drive the stirring rod 103 to drive the stirring blades 104 thereon to rotate, thereby stirring the liquid in the dipping box body 9. During the stirring process, the stirring module 101 can drive the stirring driving member 102 to move back and forth along the length direction of the dipping box body 9 for stirring to ensure that the liquid in the entire dipping box body 9 is always in a flowing state and no precipitation will occur.

[0032] The stirring driving member 102 is a driving motor, and a locking nut sleeve is fixedly arranged at the driving end of the driving motor. External threads are arranged around the top of the stirring rod 103, and the external threads match the internal threads in the locking nut sleeve. Through the settings of the locking nut sleeve, external threads, and internal threads, the stirring driving member 102 and the stirring rod 103 are detachable, facilitating installation, use, disassembly, and maintenance by staff.

[0033] It should be noted that the stirring driving member 102 is not limited to only being a driving motor, as long as it can satisfy the rotation and stirring of the stirring rod 103.

[0034] It further includes a coating rack 1. The coiling reel 2 and the guide wheel set 6 are both connected to the connecting seat 5 on the coating rack 1 through a connecting roller shaft 4 passing through their centers.

[0035] It further includes a drying mechanism 11. The drying mechanism 11 includes a drying box 111 with both ends open for the cable to be put in and a detachable drying tray 112. The lower surface of the drying tray 112 is slidably connected to the bottom of the drying box 111 through a guide rail 113. The dipped cable moves into the drying tray 112 under the unwinding action of the coiling reel 2 and is dried in the drying box 111 to increase the drying speed of the coating material on the cable surface. The cable passing through the drying box 111 can be directly wound and stored by the staff, facilitating the staff to take and further improving the processing efficiency of the cable.

[0036] Specifically, in some embodiments, the drying tray 112 is arranged in a grid pattern.

[0037] A fan 114 is provided at the top of the drying box 111, and a heating component 115 is provided on each of the two sides of the drying box 111. The heating component 115 includes a heating wire 1151 and heating bases 1152 located at both ends of the heating wire 1151. By providing the fan 114, the drying efficiency of the cable after dipping can be improved.

[0038] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it. It should not be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A dipping adjustment mechanism for a coating machine, characterized in that: It includes a reel on which multiple reels of cables are wound, and a guide wheel group arranged perpendicular to the cable feeding direction; the guide wheel group includes multiple groups of guide wheels arranged parallel to each other, the cables are wound around the lower surfaces of multiple guide wheels in sequence, and at least one liftable glue dipping box is arranged below the guide wheel group along the cable feeding direction.

2. The dipping adjustment mechanism for a coating machine according to claim 1, characterized in that: The coiling disc and the plurality of guide wheels are parallel to each other, and a plurality of cable winding grooves are provided on the surface of the coiling disc along the length direction thereof.

3. The dipping adjustment mechanism for a coating machine according to claim 2, characterized in that: A plurality of guide wheel grooves corresponding to the positions of the cable winding grooves are arranged on the guide wheels which are parallel to each other.

4. The dipping adjustment mechanism for a coating machine according to claim 2, characterized in that: The number and positions of the dipping boxes correspond to the cable winding grooves, and a lifting platform is provided below the dipping boxes to drive the boxes to move toward or away from the guide wheel group.

5. The dipping adjustment mechanism for a coating machine according to claim 1, characterized in that: The guide wheel group includes a guide wheel 1 and a guide wheel 2. The guide wheel 1 and the guide wheel 2 are located at the same height in the horizontal direction, and the coil tray is arranged higher than the guide wheel group.

6. The dipping adjustment mechanism for a coating machine according to claim 1, characterized in that: A stirring assembly is provided on the side of each of the dipping boxes, and the stirring assembly includes a stirring module arranged along the length direction of the dipping box and a stirring drive member located thereon. A detachable stirring rod is provided at the driving end of the stirring drive member, and the stirring rod has a plurality of stirring blades spaced apart along its length direction.

7. The dipping adjustment mechanism for a coating machine according to claim 6, characterized in that: The stirring driving member is a driving motor, a locking screw sleeve is fixedly arranged at the driving end of the driving motor, external threads are arranged around the top of the stirring rod, and the external threads match the internal threads in the locking screw sleeve.

8. The glue dipping adjustment mechanism for a coating machine according to claim 1, characterized in that: It also includes a coating frame, and the coiling disc and the guide wheel group are connected to a connecting seat on the coating frame through a connecting roller shaft that passes through the center of the circle.

9. The dipping adjustment mechanism for a coating machine according to claim 1, characterized in that: It also includes a drying mechanism, which includes a drying box with openings at both ends for placing cables and a detachable drying tray, and the lower surface of the drying tray is slidably connected to the bottom of the drying box through a guide rail.

10. The dipping adjustment mechanism for a coating machine according to claim 9, characterized in that: A fan is arranged on the top of the drying box, and a heating component is arranged on both sides of the drying box respectively. The heating component comprises a heating wire and a heating base located at both ends of the heating wire.