Plant fiber elastic cushion
By using flat tubes and non-stick coatings, the problem of hollow tubes being fragile and sticky during the hot pressing process of plant fiber cushion is solved, achieving higher production efficiency and elasticity, and improving the comfort and aesthetics of the product.
Patent Information
- Application Number
- CN202422065726.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing plant fiber elastic soft cushions are prone to fragility and stick to the glue during the hot pressing process, resulting in low production efficiency and insufficient elasticity.
Flat tubes are used instead of hollow tubes. The surface of the flat tube is coated with a non-stick coating and formed into a pull-out bump. Eyelid holes are formed between the plant fiber layers of adjacent units, combining the sponge layer and the cover to improve the pressure bearing performance and easy extraction of the flat tube.
It avoids flat tube fragmentation, enhances the elastic properties of plant fiber mats, improves production efficiency and prevents glue from adhesion, and improves overall comfort and aesthetics.
Smart Images

Figure CN223054174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bedding, in particular to a plant fiber elastic soft pad. Background Art
[0002] Compared with soft pads made of other materials, the plant fiber elastic soft pad has uniform stress, is comfortable and environmentally friendly, is not easy to fade, non-toxic, odorless, has good air permeability and water permeability, can keep the quilt dry and loose in winter, and is conducive to heat dissipation in summer, achieving the effect of warm in winter and cool in summer. In the prior art, the production process of the plant fiber elastic soft pad needs to go through combing plant fibers, spreading, spraying glue, cutting, stacking and finally hot pressing into shape. The formed plant fiber elastic soft pad is a solid with almost the same density in each part.
[0003] After retrieval, the publication number CN208080964U provides a plant fiber elastic soft pad and a hollow tube, which relates to the technical field of bedding. The plant fiber elastic soft pad includes multiple layers of plant fiber elastic layers and an adhesive layer; the plant fiber elastic layers and the adhesive layer are arranged at intervals, and a plurality of cavities with both ends open are formed between adjacent plant fiber elastic layers; a plurality of through holes are provided on the side wall of the hollow tube. It alleviates the technical problems of low elasticity, long production time and low efficiency of the plant fiber elastic soft pad in the prior art.
[0004] In the above solution, a hollow tube is used as the cavity forming member in the hot pressing and forming stage. In the actual production process, due to the large pressure on the hollow tube in the hot pressing and forming stage, the phenomenon that the hollow tube is broken due to overpressure is likely to occur. Secondly, the hollow tube is extremely easy to be bonded with the glue liquid filled inside the plant fiber elastic layer, which is not conducive to subsequent extraction and removal.
[0005] Therefore, a plant fiber elastic soft pad is proposed, which has the advantages of being easy to produce and having a remarkable elastic effect, thereby solving the problems in the above background art. Content of the Utility Model
[0006] The purpose of the utility model is to solve the defects existing in the prior art, and a plant fiber elastic soft pad is proposed.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme: a plant fiber elastic soft pad, including a plant fiber pad core and a cover. The plant fiber pad core is formed by sequentially laminating and hot pressing a plurality of unit plant fiber layers, and a plurality of flat tubes are arranged at equal intervals between adjacent unit plant fiber layers. A non-stick coating is applied to the surface of each flat tube, and a pulling convex block is integrally formed at one end of each flat tube. The outer surface of the plant fiber pad core is sleeved with a cover, and a sponge layer is sewn on the inner surface of the cover. A plurality of eyelid holes are formed between adjacent two unit plant fiber layers through the flat tubes.
[0008] As a further description of the above technical solution: an installation strip opening is provided on the package cover, and a shielding piece is covered around the installation strip opening. The shielding piece is stitched and connected to the outer surface of the package cover, and an opening is reserved at one end of the shielding piece facing the installation strip opening. The length of the installation strip opening matches the width of the plant fiber cushion core.
[0009] As a further description of the above technical solution: a plurality of eyelid holes are arranged in the plant fiber cushion core, and the plurality of eyelid holes are distributed between several unit plant fiber layers.
[0010] As a further description of the above technical solution: the non-stick coating is made of Teflon or polytetrafluoroethylene.
[0011] As a further description of the above technical solution: a pulling convex block is arranged on each of the two sides of the flat tube, and the thickness of the two pulling convex blocks is less than the thickness of adjacent two unit plant fiber layers.
[0012] As a further description of the above technical solution: both ends of the flat tube are of an open structure, and the length of the flat tube is adapted to the size of the plant fiber cushion core.
[0013] The utility model has the following beneficial effects:
[0014] In the utility model, a plant fiber elastic soft pad is composed of a plant fiber cushion core provided with a plurality of eyelid holes and a package cover sleeved outside it. Since the plant fiber cushion core is formed by sequentially hot-pressing several stacked unit plant fiber layers, and a plurality of flat tubes are equidistantly laid between adjacent two unit plant fiber layers as components for forming the eyelid holes. Combining with the pulling convex blocks integrally formed on the end surface of the flat tube and the non-stick coating on its surface, compared with the traditional hollow tube, on the one hand, the deformation effect of the flat tube under force is good, avoiding the phenomenon of overpressure fragmentation. On the other hand, the setting of the pulling convex blocks and the non-stick coating avoids adhesion with the glue liquid filled inside the plant fiber cushion core, and it is easy to pull the flat tube out of the eyelid holes. At the same time, the combination of the multi-layer eyelid holes of the plant fiber cushion core and the sponge layer on the inner surface of the package cover is conducive to improving the elastic performance of the plant fiber soft pad. Description of the Drawings
[0015] Figure 1 It is a structural schematic diagram of a plant fiber elastic soft pad of the utility model;
[0016] Figure 2 It is an analysis diagram of a plant fiber elastic soft pad of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the plant fiber cushion core forming stage of a plant fiber elastic soft pad of the utility model;
[0018] Figure 4Schematic diagram of the flat tube structure of an elastic soft pad made of plant fibers according to the present utility model.
[0019] Legend:
[0020] 1. Plant fiber cushion core; 2. Wrapper; 3. Installation strip opening; 4. Shading piece; 5. Sponge layer; 6. Eyelid hole; 7. Unit plant fiber layer; 8. Flat tube; 9. Pulling convex block; 10. Non-stick coating. Specific implementation manner
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] According to an embodiment of the present utility model, an elastic soft pad made of plant fibers is provided.
[0023] Now, the present utility model will be further described in conjunction with the accompanying drawings and specific implementation manners. As Figures 1-4 shown, an elastic soft pad made of plant fibers according to an embodiment of the present utility model includes a plant fiber cushion core 1 and a wrapper 2. The plant fiber cushion core 1 is formed by laminating and hot-pressing a plurality of unit plant fiber layers 7 in sequence, and a plurality of flat tubes 8 are arranged at equal intervals between adjacent unit plant fiber layers 7. A non-stick coating 10 is coated on the surface of each flat tube 8, and a pulling convex block 9 is integrally formed at one end of each flat tube 8. The outer surface of the plant fiber cushion core 1 is sleeved with a wrapper 2, and a sponge layer 5 is sewn on the inner surface of the wrapper 2. A plurality of eyelid holes 6 are formed between adjacent two unit plant fiber layers 7 through the flat tubes 8. By using a flat tube 8 with a cross-section of an eyelid structure, compared with the prior art, in order to prevent the hollow tube from being crushed under pressure, its diameter will be reduced as much as possible, resulting in a smaller inner diameter of the cavity, and thus the overall elastic performance of the elastic soft pad made of plant fibers is lower than that of the plant fiber cushion core 1 proposed in this application. The reason is that the flat tube 8 has a higher pressure-bearing performance than the cylindrical hollow tube and can form larger-sized eyelid holes 6 to improve the elastic effect. In order to further improve the elastic performance, an elastic body made of silica gel or rubber can also be filled in the eyelid holes 6;
[0024] In one embodiment, an installation strip opening 3 is provided on the wrapper 2, and a shading piece 4 covers the periphery of the installation strip opening 3. The shading piece 4 is sewn and connected to the outer surface of the wrapper 2, and one end of the shading piece 4 facing the installation strip opening 3 is reserved with an opening. The length of the installation strip opening 3 matches the width of the plant fiber cushion core 1. Through the settings of the installation strip opening 3 and the shading piece 4, it is easy to install the wrapper 2 and improve the aesthetics.
[0025] In one embodiment, a plurality of eyelid holes 6 are provided in the plant fiber cushion core 1, and the plurality of eyelid holes 6 are distributed between several unit plant fiber layers 7. Through the plurality of eyelid holes 6, a multi-layer and multi-group eyelid hole 6 structure is formed, so that the overall plant fiber cushion core 1 is in a hollow structure, improving the elastic effect.
[0026] In one embodiment, the non-stick coating 10 is made of Teflon or polytetrafluoroethylene. By providing the non-stick coating 10, the surface smoothness of the flat tube 8 can be improved, and adhesion to the glue liquid filled inside the plant fiber cushion core 1 can be avoided.
[0027] In one embodiment, a pulling convex block 9 is provided on each of the two sides of the flat tube 8, and the thickness of the two pulling convex blocks 9 is less than the thickness of two adjacent unit plant fiber layers 7. By providing the pulling convex block 9, it is easy to pull the flat tube 8 out of the eyelid hole 6.
[0028] In one embodiment, both ends of the flat tube 8 are open structures, and the length of the flat tube 8 is adapted to the size of the plant fiber cushion core 1. Through the flat tube 8 with open ends at both ends, it is easy to discharge the air inside the flat tube 8 during the hot pressing stage.
[0029] Working principle:
[0030] During use, by inserting the plant fiber cushion core 1 into the installation strip opening 3 provided on the surface of the wrapper 2, the wrapper 2 is wrapped around the outer surface of the plant fiber cushion core 1. By combining the multi-layer eyelid holes 6 of the plant fiber cushion core 1 and the sponge layer 5 on the inner surface of the wrapper 2, the elastic performance of the plant fiber soft cushion can be easily improved. During the production stage of the plant fiber cushion core 1, since the plant fiber cushion core 1 is formed by sequentially hot pressing several stacked unit plant fiber layers 7, and several flat tubes 8 are equidistantly laid between two adjacent unit plant fiber layers 7 as components for forming the eyelid holes 6. On the one hand, the flat tube 8 has a good deformation effect under force, avoiding the phenomenon of overpressure and fragmentation. On the other hand, by providing the pulling convex block 9 and the non-stick coating 10, adhesion to the glue liquid filled inside the plant fiber cushion core 1 is avoided to the greatest extent, and it is easy to pull out of the eyelid hole 6, facilitating the formation of the eyelid hole 6, and it is easy to add an elastic body into the eyelid hole 6 to improve the elastic performance of the plant fiber elastic soft cushion.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A plant fiber elastic soft pad, comprising a plant fiber cushion core (1) and a wrapper (2), characterized in that: The plant fiber cushion core (1) is formed by sequentially laminating and hot-pressing a plurality of unit plant fiber layers (7), and a plurality of flat tubes (8) are arranged at equal intervals between adjacent unit plant fiber layers (7). A non-stick coating (10) is coated on the surface of each flat tube (8), and a pulling convex block (9) is integrally formed at one end of each flat tube (8). A cover (2) is sleeved and installed on the outer surface of the plant fiber cushion core (1), and a sponge layer (5) is sewn on the inner surface of the cover (2). A plurality of eyelid holes (6) are formed between adjacent two unit plant fiber layers (7) through the flat tubes (8).
2. The elastic soft pad made of plant fiber according to claim 1, characterized in that: An installation strip opening (3) is provided on the cover (2), and a shielding piece (4) covers the periphery of the installation strip opening (3). The shielding piece (4) is sewn and connected to the outer surface of the cover (2), and an open end is reserved at one end of the shielding piece (4) facing the installation strip opening (3). The length of the installation strip opening (3) matches the width of the plant fiber cushion core (1).
3. The elastic soft pad made of plant fibers according to claim 1, characterized in that: A plurality of groups of eyelid holes (6) are arranged in the plant fiber cushion core (1), and the plurality of groups of eyelid holes (6) are distributed between a plurality of unit plant fiber layers (7).
4. A plant fiber elastic soft pad according to claim 1, characterized in that: The non-stick coating (10) is made of Teflon or polytetrafluoroethylene.
5. The plant fiber elastic soft pad according to claim 1, characterized in that: One pulling convex block (9) is arranged on each of the two sides of the flat tube (8), and the thickness of the two pulling convex blocks (9) is less than the thickness of adjacent two unit plant fiber layers (7).
6. The elastic soft pad made of plant fiber according to claim 1, characterized in that: Both ends of the flat tube (8) are of an open structure, and the length of the flat tube (8) is adapted to the size of the plant fiber cushion core (1).
Citation Information
Patent Citations
Vegetable fibre elastic cushion and hollow tube
CN208080964U