Top baffle collecting mechanism of high-density sedimentation tank for wastewater
By designing the top-stage collection mechanism of the high-density sedimentation tank, it automatically collects oil and floating objects, solving the cumbersome problems of manually cleaning oil and floating objects, achieving efficient collection of oil and stable operation of equipment.
Patent Information
- Application Number
- CN202422229418.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-12
AI Technical Summary
During the wastewater treatment process, it is difficult to collect oil and floating objects automatically, resulting in an increased burden on downstream water treatment equipment, and manual cleaning is cumbersome and inconvenient, which increases labor intensity.
A high-density sedimentation tank top-floor collection mechanism is designed, including an oil barrier plate, oil collection tank, mobile slide rail, suction pump and motor-driven collection system, which automatically collects oil and floats, and melts the solidified oil through heating jet pipes to reduce manual intervention.
It realizes the automatic collection and cleaning of oil and floating objects, reduces the intensity of manual labor, ensures the normal operation of downstream equipment, and adapts to different temperature environments.
Smart Images

Figure CN223055157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to a top-stage collection mechanism for a high-density sedimentation tank for wastewater. Background Art
[0002] During the wastewater treatment process at the water center, when the wastewater flows from the previous water treatment process to the high-density sedimentation tank, the wastewater is mixed with oil due to production line reasons. At this time, due to the autonomous separation of oil and water, visible floating oil appears on the surface of the sedimentation tank water. The water collection tank is a device used to evenly collect the clear water overflowing from the sedimentation tank, and is mainly used at the outlet of the sedimentation tank.
[0003] If the floating oil is not cleaned, it will flow into the sump with the water flow, which will cause excessive burden on the downstream water treatment process, reduce the life of the ultrafiltration membrane and the reverse osmosis membrane, and reduce the water production rate of the ultrafiltration and reverse osmosis. Manual cleaning of floating oil is cumbersome and difficult to clean and collect floating oil on the water surface. In addition, the sedimentation tank is exposed to the outdoors, and floating objects such as leaves and plastic bags are often floating on the surface of the sedimentation tank. Manual cleaning of floating objects requires walking around the sedimentation tank, which is inconvenient and labor-intensive. Utility Model Content
[0004] The utility model provides a high-density sedimentation tank top collection mechanism for wastewater, which can effectively solve the problems in the above-mentioned background technology that manual cleaning of floating oil is cumbersome and difficult to clean and collect floating oil on the water surface, and the sedimentation tank is exposed outdoors, and floating objects such as leaves and plastic bags are often floating on the surface of the sedimentation tank. Manual cleaning of floating objects requires walking around the sedimentation tank, which is inconvenient and has high labor intensity.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-density sedimentation tank top collection mechanism for wastewater, comprising a sedimentation tank, a water collecting trough is installed in the middle of the top of the sedimentation tank, and oil baffles are installed on both sides of the water collecting trough at the top of the sedimentation tank, an oil collecting trough is installed in the middle of one side of the oil baffle, a movable slide rail is installed on the top of the sedimentation tank on one side of the top of the oil baffle, a sliding seat is slidably sleeved on the outer side of the movable slide rail, a connecting ear is connected to one side of the sliding seat, two ends of the oil collecting trough are connected to oil drain pipes, a lifting electric push rod is installed on the top of the sliding seat, the output end of the lifting electric push rod is connected to a transfer electric push rod, and the output end of the transfer electric push rod is connected to a support frame, an air pump is installed on the top of the support frame, the air suction end of the air pump is connected to one end of the top of the air suction pipe, and the other end of the bottom of the air suction pipe is connected to an air suction box, an isolation orifice plate is installed on the bottom of the air suction box, and a collecting box is installed on both sides of one side of the interior of the sedimentation tank.
[0006] According to the above technical solution, pulling motors are installed on both sides of the two ends of the sedimentation tank, the output end of the pulling motor is connected to a winding roller, a pulling rope is wound around the outside of the winding roller, and the movable ends of the pulling rope are respectively connected to one side of the adjacent connecting ears.
[0007] According to the above technical solution, a scraper is connected to the bottom of the connecting ear, and the outer side of the scraper is attached to the inner side of the oil collecting tank.
[0008] According to the above technical solution, the outer side of the moving slide rail is attached to the inner side of the sliding seat. The longitudinal section of the moving slide rail is rectangular, and the outer side of the moving slide rail is a smooth surface.
[0009] According to the above technical solution, a jet pipe is rotatably installed on the other side of the baffle plate at the top of the sedimentation tank. The bottom of the jet pipe is evenly provided with jet holes. Electric heating wires are evenly spaced and installed inside the jet pipe. A swing motor is installed at one end of the jet pipe at the top of the sedimentation tank. The output end of the swing motor is connected to one end of the adjacent jet pipe. The other end of the jet pipe is rotatably connected to one end of an air delivery pipe, and the other end of the air delivery pipe is connected to the air outlet end of an external air delivery pump.
[0010] According to the above technical solution, the input ends of the lifting electric push rod, the transfer electric push rod, the air suction pump, the pulling motor, the electric heating wire, and the swing motor are electrically connected to the output end of an external controller, and the input end of the external controller is electrically connected to the output end of an external power supply.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. A baffle plate, an oil collecting tank, a moving slide rail, a sliding seat, a connecting ear, a scraper, a drain pipe, a lifting electric push rod, a transfer electric push rod, a support frame, an air suction pump, an air suction pipe, an air suction box, and an isolation orifice plate are provided. When the floating oil moves to the position of the baffle plate along with the water flow, the floating oil is blocked by the baffle plate and enters the inside of the oil collecting tank. A collecting device is placed at the other end of the drain pipe, and the floating floating oil is discharged through the drain pipe, eliminating the need for manual cleaning and collection of the floating oil. When there are sundries floating on the surface of the sedimentation tank, the baffle plate blocks the sundries. By controlling the pulling motor to drive the wire winding roller to rotate, under the connection and driving action of the pulling rope, the pulling motor drives the air suction box to move to the top of the floating object. In cooperation with the lifting electric push rod to drive the air suction box to descend, the isolation orifice plate is attached to the floating object. In cooperation with the start of the air suction pump, the pressure inside the air suction box decreases, and the air suction box adsorbs the floating object. The floating object is driven by the pulling motor and the transfer electric push rod to move to the top of the collection box, and the floating object is placed inside the collection box to complete the cleaning and collection of the sundries, eliminating the need for manual walking around the sedimentation tank to clean the floating objects on the water surface of the sedimentation tank and reducing the manual labor intensity.
[0013] 2. A jet pipe, a heating wire, jet holes, a swing motor and an air delivery pipe are provided. When the floating oil in the oil collecting tank solidifies, air is delivered into the jet pipe through an external air delivery pump. The air is heated by the heating wire and then ejected through the jet holes. At the same time, the swing motor drives the jet pipe to swing so that the jet holes face the oil collecting tank. Under the heating effect of the hot air, the solidified floating oil melts, and the melted floating oil is discharged through the drain pipe, preventing the floating oil from sticking to the oil baffle and the surface of the oil collecting tank, ensuring the normal cleaning and collection of the floating oil, and enabling the normal operation of the equipment even when the temperature is low, with a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings are used to provide a further understanding of the present invention and form a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention.
[0015] In the drawings:
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 is an installation structural schematic diagram of the wire winding roller of the present invention;
[0018] Figure 3 is an installation structural schematic diagram of the air suction box of the present invention;
[0019] Figure 4 is a cross-sectional view of the jet pipe of the present invention;
[0020] Reference numerals in the drawings: 1, sedimentation tank; 2, water collecting tank; 3, oil baffle; 4, oil collecting tank; 5, moving slide rail; 6, sliding seat; 7, connecting ear; 8, scraper; 9, drain pipe; 10, lifting electric push rod; 11, transfer electric push rod; 12, support frame; 13, air suction pump; 14, air suction pipe; 15, air suction box; 16, isolation orifice plate; 17, wire winding roller; 18, pulling motor; 19, pull rope; 20, jet pipe; 21, heating wire; 22, jet holes; 23, swing motor; 24, air delivery pipe; 25, collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following describes the preferred embodiments of the present invention with reference to the drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0022] Embodiment: As Figures 1-4As shown, the utility model provides a technical solution of a high-density sedimentation tank top-blocking collection mechanism for wastewater, including a sedimentation tank 1, a water collecting tank 2 is installed in the middle of the top of the sedimentation tank 1, oil baffles 3 are installed on both sides of the water collecting tank 2 at the top of the sedimentation tank 1, an oil collecting tank 4 is installed in the middle of one side of the oil baffle 3, a movable slide rail 5 is installed on one side of the top of the oil baffle 3 at the top of the sedimentation tank 1, a sliding seat 6 is slidably sleeved on the outer side of the movable slide rail 5, the outer side of the movable slide rail 5 is fitted with the inner side of the sliding seat 6, the longitudinal section of the movable slide rail 5 is rectangular, so that the sliding seat 6 can move stably on the outer side of the movable slide rail 5, the outer side of the movable slide rail 5 is a smooth surface, so that the friction resistance between the movable slide rail 5 and the sliding seat 6 is reduced, and a connecting ear 7 is connected to one side of the sliding seat 6 , a scraper 8 is connected to the bottom of the connecting ear 7, and the outer side of the scraper 8 is attached to the inner side of the oil collecting tank 4. When there is dirt inside the oil collecting tank 4, the scraper 8 can clean the dirt inside the oil collecting tank 4 when it moves inside the oil collecting tank 4. Oil drain pipes 9 are connected to both ends of the oil collecting tank 4, and a lifting electric push rod 10 is installed on the top of the sliding seat 6. The output end of the lifting electric push rod 10 is connected to a transfer electric push rod 11, and the output end of the transfer electric push rod 11 is connected to a support frame 12. An air suction pump 13 is installed on the top of the support frame 12. The suction end of the air suction pump 13 is connected to one end of the top of the air suction pipe 14, and the other end of the bottom of the air suction pipe 14 is connected to an air suction box 15. An isolation orifice plate 16 is installed at the bottom of the air suction box 15, and a collecting box 25 is installed on both sides of one side of the sedimentation tank 1;
[0023] A pulling motor 18 is installed on both sides of both ends of the sedimentation tank 1, and the output end of the pulling motor 18 is connected to a winding roller 17, and a pull rope 19 is wound around the outside of the winding roller 17. The movable ends of the pull rope 19 are respectively connected to one side of the adjacent connecting ear 7. The pulling motor 18 can be controlled to drive the winding roller 17 to rotate. Under the connection driving action of the pull rope 19, the pulling motor 18 can drive the sliding seat 6 to move on the movable slide rail 5;
[0024] A jet pipe 20 is rotatably installed at the top of the sedimentation tank 1 on the other side of the oil baffle 3, and jet holes 22 are evenly opened at the bottom of the jet pipe 20. Electric heating wires 21 are evenly installed inside the jet pipe 20 at intervals. A swing motor 23 is installed at one end of the jet pipe 20 at the top of the sedimentation tank 1. The output end of the swing motor 23 is connected to one end of the adjacent jet pipe 20, and the other end of the jet pipe 20 is rotatably connected to one end of the air pipe 24, and the other end of the air pipe 24 is connected to the air outlet end of the external air pump. The input ends of the lifting electric push rod 10, the transfer electric push rod 11, the suction pump 13, the pulling motor 18, the heating wire 21 and the swing motor 23 are electrically connected to the output end of the external controller, and the input end of the external controller is electrically connected to the output end of the external power supply. Each electrical component can be controlled by the external controller, which is convenient for controlling the equipment.
[0025] Working principle and usage process of the utility model: When installing the oil baffle 3, immerse the top of the oil sump 4 into the bottom of the water surface, so that the distance between the inner bottom surface of the oil sump 4 and the water surface is 15 cm. When the floating oil moves to the position of the oil baffle 3 along with the water flow, the floating oil enters the inside of the oil sump 4, and the floating floating oil flows into the inside of the drain pipe 9. Place a collection device at the other end of the drain pipe 9, and the floating oil is discharged from the inside of the drain pipe 9 into the collection device for subsequent treatment. When there are sundries floating on the surface of the sedimentation tank 1, the sundries will move to the top of the oil sump 4 along the water flow direction, and the oil baffle 3 blocks the sundries. At this time, pull the motor 18 to start, control the pull motor 18 to drive the winding roller 17 to rotate. Under the connection and driving action of the pull rope 19, the pull motor 18 drives the sliding seat 6 to move on the moving slide rail 5, thereby driving the suction box 15 to move. When the suction box 15 moves to the top of the floating object, the lifting electric push rod 10 drives the suction box 15 to descend, so that the isolation orifice plate 16 fits the floating object. At this time, the suction pump 13 starts. Under the connection effect of the suction pipe 14, the pressure inside the suction box 15 decreases, and the suction box 15 adsorbs the floating object. After adsorption, the lifting electric push rod 10 drives the floating object to rise, and the pull motor 18 drives the floating object to move to the position of the collection box 25. The transfer electric push rod 11 starts, and the output end of the transfer electric push rod 11 drives the suction box 15 to move to the top of the collection box 25. At this time, the suction pump 13 pauses running, and the floating object falls into the inside of the collection box 25, completing the cleaning and collection of the sundries, without the need for manual walking around the sedimentation tank 1 to clean the floating objects on the water surface of the sedimentation tank 1, reducing the labor intensity of manual work;
[0026] When the floating oil inside the oil sump 4 solidifies, the heating wire 21, the swinging motor 23 and the external air delivery pump operate. The external air delivery pump delivers air into the spray pipe 20. The air is heated by the heating wire 21 and then sprayed out through the spray holes 22. At the same time, the swinging motor 23 drives the spray pipe 20 to swing, so that the spray holes 22 face the oil sump 4. Under the heating action of the hot air, the solidified floating oil melts, and the melted floating oil is discharged through the drain pipe 9. When the water temperature is too low, it can prevent the floating oil from sticking to the surfaces of the oil baffle 3 and the oil sump 4, ensuring the normal cleaning and collection of the floating oil. When the temperature is low, it can also ensure the normal operation of the equipment, with a wide range of applications.
[0027] Finally, it should be noted that the above are only the preferred examples of the utility model and are not used to limit the utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A high-density sedimentation tank top collection mechanism for wastewater, comprising a sedimentation tank (1), characterized in that, In the middle of the top of the sedimentation tank (1), a water collecting tank (2) is installed. On both sides of the water collecting tank (2) at the top of the sedimentation tank (1), oil baffle plates (3) are installed. In the middle of one side of the oil baffle plate (3), an oil collecting tank (4) is installed. On one side of the top of the oil baffle plate (3) at the top of the sedimentation tank (1), a moving slide rail (5) is installed. A sliding seat (6) is slidably sleeved outside the moving slide rail (5). One side of the sliding seat (6) is connected with a connecting ear (7). Both ends of the oil collecting tank (4) are connected with oil discharge pipes (9). An elevating electric push rod (10) is installed on the top of the sliding seat (6). The output end of the elevating electric push rod (10) is connected with a transfer electric push rod (11). The output end of the transfer electric push rod (11) is connected with a support frame (12). An air suction pump (13) is installed on the top of the support frame (12). The air suction end of the air suction pump (13) is connected to one end of the top of the air suction pipe (14). The other end of the bottom of the air suction pipe (14) is connected with an air suction box (15). An isolation orifice plate (16) is installed at the bottom of the air suction box (15). On both sides of one side inside the sedimentation tank (1), a collection box (25) is installed.
2. The high-density sedimentation tank top-grade collection mechanism for wastewater according to claim 1, characterized in that, Pulling motors (18) are installed on both sides of both ends of the sedimentation tank (1). The output end of the pulling motor (18) is connected with a winding roller (17). A pull rope (19) is wound outside the winding roller (17). The movable ends of the pull rope (19) are respectively connected with one side of the adjacent connecting ear (7).
3. The high-density sedimentation tank top-grade collection mechanism for wastewater according to claim 1, characterized in that, The bottom of the connecting ear (7) is connected with a scraper (8). The outside of the scraper (8) is attached to the inside of the oil collecting tank (4).
4. The high-density sedimentation tank top-grade collection mechanism for wastewater according to claim 1, characterized in that, The outside of the moving slide rail (5) is fitted with the inside of the sliding seat (6). The longitudinal section shape of the moving slide rail (5) is rectangular, and the outside of the moving slide rail (5) is a smooth surface.
5. The high-density sedimentation tank top-grade collection mechanism for wastewater according to claim 1, characterized in that, On the other side of the oil baffle plate (3) at the top of the sedimentation tank (1), a jet pipe (20) is rotatably installed. Jet holes (22) are evenly opened at the bottom of the jet pipe (20). Electric heating wires (21) are evenly spaced and installed inside the jet pipe (20). A swing motor (23) is installed at one end of the jet pipe (20) at the top of the sedimentation tank (1). The output end of the swing motor (23) is connected with one end of the adjacent jet pipe (20). The other end of the jet pipe (20) is rotatably connected to one end of an air delivery pipe (24). The other end of the air delivery pipe (24) is connected with the air outlet end of an external air delivery pump.
6. The high-density sedimentation tank top-grade collection mechanism for wastewater according to claim 5, characterized in that, The input ends of the elevating electric push rod (10), the transfer electric push rod (11), the air suction pump (13), the pulling motor (18), the electric heating wire (21) and the swing motor (23) are electrically connected with the output end of an external controller. The input end of the external controller is electrically connected with the output end of an external power supply.