Machining pulse dust collector
By setting a rotating speed reduction plate and dust removal spiral plate at the air inlet of the mechanical processing equipment, combining high-pressure gas nozzles and solenoid pulse valves, the problem of low filtration efficiency caused by excessive intake rate is solved, and efficient dust filtration and simplified cleaning process is achieved.
Patent Information
- Application Number
- CN202421834559.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The lack of a deceleration structure at the air inlet of existing mechanical processing equipment, resulting in too fast air intake rate, reducing the contact time between filter bags and dust, and low filtration efficiency.
The rotating speed reduction plate and dust removal spiral plate are installed at the air inlet. The speed reduction plate and spiral plate are driven by the rotating shaft to reduce the air flow speed, promote the settlement of large particles of dust, and filter through high-pressure gas nozzles and filter bags. The air flow energy is controlled in combination with the electromagnetic pulse valve to achieve efficient dust discharge.
It improves the contact time between the filter bag and dust, enhances the filtration efficiency, reduces subsequent cleaning work, and improves the dust removal effect.
Smart Images

Figure CN223055336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining, in particular to a pulse dust collector for machining. Background Art
[0002] During the mechanical production process, some dust often appears, and a supporting dust removal device is needed to remove the dust. The dust in the air is sucked into the dust removal equipment by inhalation, and after a series of treatments, relatively clean air can be discharged, effectively reducing the harm of dust to workers.
[0003] Many existing devices do not have a deceleration structure at the air inlet, resulting in too fast air inlet rate, reducing the subsequent contact time with multiple groups of filter bags, and causing the problem of low filtration efficiency. Therefore, we propose a pulse dust collector for machining to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the defect of too fast gas inlet flow rate, and to propose a pulse dust collector for machining.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a pulse dust collector for machining, including a box body, a gas inlet is welded at the bottom end of one side of the box body, a deceleration dust removal structure is arranged inside the box body, and a pulse dust removal structure is arranged at the top end inside the box body;
[0006] The deceleration dust removal structure includes a connecting plate welded inside the box body and located above the gas inlet, the bottom end of the connecting plate is inserted with a rotating shaft through a rolling bearing, the bottom end of the rotating shaft is inserted into the dust outlet welded at the bottom end of the box body through a rolling bearing, a plurality of deceleration plates are symmetrically installed on the top of the circumference of the rotating shaft through bolts, and a dust removal spiral blade is spirally welded at the bottom of the circumference of the rotating shaft.
[0007] Preferably, the pulse dust removal structure includes a plurality of filter bags uniformly installed on the top of the connecting plate through bolts.
[0008] Preferably, a blowing pipe is inserted into the top end inside the box body, and a plurality of high-pressure gas nozzles are uniformly installed at the bottom end of the blowing pipe through screw holes.
[0009] Preferably, an electromagnetic pulse valve is inserted at one end of the blowing pipe.
[0010] Preferably, one end of the blowing pipe close to the electromagnetic pulse valve extends through the box body and is inserted with an air bag.
[0011] Preferably, the air bag is installed on the box body through bolts.
[0012] Preferably, an exhaust port is welded to the top of the box body.
[0013] In the present utility model, a mechanical processing pulse dust collector is provided as follows:
[0014] 1. In the present utility model, a number of rotatable deceleration plates are arranged inside the box body and at the air inlet. By using a number of deceleration plates to block the air flow successively, the flow rate of the air flow is reduced, so as to promote the settlement of large-particle dust, effectively increasing the contact time with multiple groups of filter bags and improving the filtration efficiency.
[0015] 2. In the present utility model, a number of deceleration plates receive and convert the kinetic energy when the air flow enters, control the synchronous rotation of the rotating shaft, and then realize the synchronous rotation of the dust discharge spiral blades, so as to discharge the dust deposited inside the box body through the dust discharge port, avoiding subsequent cumbersome cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 FIG. is a schematic structural diagram of a mechanical processing pulse dust collector proposed by the present utility model;
[0017] Figure 2 FIG. is a schematic structural diagram of the pulse dust removal structure part of a mechanical processing pulse dust collector proposed by the present utility model;
[0018] Figure 3 FIG. is a schematic structural diagram of the internal part of a mechanical processing pulse dust collector proposed by the present utility model;
[0019] Figure 4 FIG. is a schematic structural diagram of part A of a mechanical processing pulse dust collector proposed by the present utility model.
[0020] In the figure: 1. Box body; 2. Air inlet; 3. Deceleration dust removal structure; 301. Connecting plate; 302. Rotating shaft; 303. Dust discharge port; 304. Deceleration plate; 305. Dust discharge spiral blade; 4. Pulse dust removal structure; 401. Filter bag; 402. Blowing pipe; 403. High-pressure gas nozzle; 404. Electromagnetic pulse valve; 405. Air bag; 5. Exhaust port. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model:
[0022] Refer to Figures 1-4 , a mechanical processing pulse dust collector, including a box body 1, an air inlet 2 is welded to the bottom end of one side of the box body 1, a deceleration dust removal structure 3 is arranged inside the box body 1, and a pulse dust removal structure 4 is arranged at the top end inside the box body 1;
[0023] The deceleration dust removal structure 3 includes a connecting plate 301 welded inside the box body 1 and located at the top of the air inlet 2. The bottom end of the connecting plate 301 is inserted with a rotating shaft 302 through a rolling bearing. The bottom end of the rotating shaft 302 is inserted into the dust outlet 303 welded to the bottom end of the box body 1 through a rolling bearing. A plurality of deceleration plates 304 are symmetrically installed on the top of the circumferential side of the rotating shaft 302 through bolts, and a dust removal spiral blade 305 is helically welded on the bottom of the circumferential side of the rotating shaft 302.
[0024] In this embodiment, the pulse dust removal structure 4 includes a plurality of filter bags 401 uniformly installed on the top of the connecting plate 301 through bolts.
[0025] Adopting the above scheme, a plurality of filter bags 401 are installed on the top of the connecting plate 301 to stably fix the plurality of filter bags 401 and ensure the stable filtering behavior of the subsequent plurality of filter bags 401.
[0026] In this embodiment, a blowpipe 402 is inserted into the top end inside the box body 1, and a plurality of high-pressure gas nozzles 403 are uniformly installed at the bottom end of the blowpipe 402 through screw holes.
[0027] Adopting the above scheme, by inserting a blowpipe 402 into the top end inside the box body 1 and uniformly installing a plurality of high-pressure gas nozzles 403 at the bottom end of the blowpipe 402 through screw holes, the blowpipe 402 is connected to external gas, and the gas is uniformly ejected through the plurality of high-pressure gas nozzles 403.
[0028] In this embodiment, an electromagnetic pulse valve 404 is inserted into one end of the blowpipe 402.
[0029] Adopting the above scheme, by inserting an electromagnetic pulse valve 404 into one end of the blowpipe 402, the opening and closing of the electromagnetic pulse valve 404 are used to open or close the blowpipe 402, and the purpose of discharging high-pressure gas through the blowpipe 402 is achieved.
[0030] In this embodiment, one end of the blowpipe 402 close to the electromagnetic pulse valve 404 extends through the box body 1 and is inserted with an air bag 405.
[0031] Adopting the above scheme, by extending one end of the blowpipe 402 close to the electromagnetic pulse valve 404 through the box body 1 and inserting an air bag 405, the long-distance transportation control behavior is achieved.
[0032] In this embodiment, the air bag 405 is installed on the box body 1 through bolts.
[0033] Adopting the above scheme, by installing the air bag 405 on the box body 1 through bolts, the air bag 405 is stably installed on the box body 1, effectively improving the service life of the equipment.
[0034] In this embodiment, an exhaust port 5 is welded to the top of the box body 1.
[0035] With the above solution, by welding an exhaust port 5 on the top of the box body 1, the exhaust behavior is realized through the exhaust port 5, effectively achieving the purpose of discharging pure air.
[0036] In the present utility model, when in use, gas enters through the air inlet 2. A number of deceleration plates 304 successively block the air flow to reduce the flow rate of the air flow, achieving the behavior of promoting the settlement of large-particle dust. The gas passes through a number of filter bags 401 for filtration. The electromagnetic pulse valve 404 connects the air storage tank 405 and the blowpipe 402, and high-pressure gas is ejected through a number of high-pressure gas nozzles 403 to blow off the dust attached to the surfaces of the number of filter bags 401. A number of deceleration plates 304 receive and convert the kinetic energy when the air flow enters, controlling the synchronous rotation of the rotating shaft 302, and thus realizing the synchronous rotation of the dust discharge spiral blade 305, and discharging the dust deposited inside the box body 1 through the dust discharge port 303.
[0037] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0038] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A mechanical processing pulse dust collector, comprising a box body (1), characterized in that, One side bottom end of the box body (1) is welded with an air inlet (2). A deceleration dust removal structure (3) is arranged inside the box body (1), and a pulse dust removal structure (4) is arranged at the top end inside the box body (1). The deceleration dust removal structure (3) includes a connecting plate (301) welded inside the box body (1) and located above the air inlet (2). The bottom end of the connecting plate (301) is inserted with a rotating shaft (302) through a rolling bearing. The bottom end of the rotating shaft (302) is inserted into the inside of a dust discharge port (303) welded at the bottom end of the box body (1) through a rolling bearing. A plurality of deceleration plates (304) are symmetrically installed on the top side of the rotating shaft (302) through bolts, and a dust discharge spiral blade (305) is spirally welded on the bottom side of the rotating shaft (302).
2. The pulse dust collector for machining according to claim 1, wherein The pulse dust removal structure (4) includes a plurality of filter bags (401) uniformly installed on the top of the connecting plate (301) through bolts.
3. A mechanical processing pulse dust collector according to claim 1, characterized in that, A blowpipe (402) is inserted into the top end inside the box body (1). A plurality of high-pressure gas nozzles (403) are uniformly installed at the bottom end of the blowpipe (402) through screw holes.
4. A mechanical processing pulse dust collector according to claim 3, characterized in that, One end of the blowpipe (402) is inserted with an electromagnetic pulse valve (404).
5. A mechanical processing pulse dust collector according to claim 3, characterized in that, One end of the blowpipe (402) close to the electromagnetic pulse valve (404) extends through the box body (1) and is inserted with an air bag (405).
6. The pulse dust collector for machining according to claim 5, wherein, The air bag (405) is installed on the box body (1) through bolts.
7. A mechanical processing pulse dust collector according to claim 1, characterized in that, An exhaust port (5) is welded on the top of the box body (1).