Efficient polyurethane sweeper
By introducing disassembly and assembly components and rubber nylon composite shaft sleeves into the polyurethane cleaner, the problem of inconvenient blade replacement in the prior art is solved, rapid disassembly and installation is achieved, and working efficiency and stability are improved.
Patent Information
- Application Number
- CN202422031970.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The blade replacement process of existing polyurethane cleaners requires the use of tools to remove multiple bolts, which leads to inconvenient replacement and reduces work efficiency.
A highly efficient polyurethane cleaner is designed, using disassembly and assembly components including fixed blocks, L-shaped sliding blocks, clamping columns and clamps. The blade can be quickly removed and installed through manual operation, combined with slots and insert plates for fixed limits, and a rubber nylon composite shaft sleeve is used to ensure synchronization between the blade and the belt.
The blades can be quickly replaced without tools, which improves replacement efficiency, and enhances the support and stability after blade installation, ensuring a good fit with the belt.
Smart Images

Figure CN223056204U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of polyurethane cleaner structure design, and particularly relates to an efficient polyurethane cleaner. Background Technique
[0002] For the polyurethane cleaner, the knife head is made of polyurethane material. Generally, the polyurethane cleaner is mainly used in the primary cleaner to clean large-particle media and materials. The physical properties of polyurethane determine its wide application on the knife head of the cleaner. The polyurethane cleaner is mainly used to clean the sticky materials and sundries on both sides of the belt. The cleaner plays an important role in the conveyor. The production and conveying equipment of enterprises such as coal mines, power plants, steel mills, and petrochemical plants rely on it for cleaning;
[0003] At present, most of the blades of the polyurethane cleaner are fixedly installed through multiple bolts. During the long-term working process, when the cleaning blades are worn and damaged and need to be replaced, the staff need to use appropriate tools and disassemble multiple bolts one by one to remove the blades, and it is not convenient for the subsequent staff to install new blades, resulting in troublesome replacement and reduced work efficiency. Therefore, it is urgent to design an efficient polyurethane cleaner to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide an efficient polyurethane cleaner to solve the above deficiencies in the prior art.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An efficient polyurethane cleaner includes a knife rod holder, a blade, a fixed bracket and a tensioning mechanism. It is characterized in that an aluminum alloy base is arranged on one side of the knife rod holder, two disassembly and assembly components are arranged on one side of the aluminum alloy base, the disassembly and assembly components include fixed blocks, L-shaped sliding blocks, clamping columns and clamping blocks. The fixed blocks are fixedly installed on one side of the aluminum alloy base, the L-shaped sliding blocks are respectively slidably installed on one side of the fixed blocks, the clamping columns are fixedly installed on one side of the L-shaped sliding blocks, a first spring is arranged between the L-shaped sliding blocks and the fixed blocks, a clamping groove is opened on one side of the fixed block adjacent to the aluminum alloy base, and a through hole is opened on one side of the inner wall of the clamping groove. The clamping column is slidably installed in the through hole.
[0007] As a preferred scheme of this embodiment, the clamping blocks are fixedly installed on the lower side of the blade, and the clamping blocks are respectively movably inserted into the clamping grooves. A clamping groove opening is opened on one side of each clamping block, and the clamping column is movably inserted into the clamping groove opening.
[0008] As a preferred solution of this embodiment, pulling plates are arranged on one side of each L-shaped sliding block, and two connecting plates are fixedly installed on one side of the aluminum alloy base. Two limiting sliding grooves are formed on one side of each of the two connecting plates.
[0009] As a preferred solution of this embodiment, limiting sliders are fixedly installed on one side of each of the four pulling plates, and the four limiting sliders are respectively slidably installed in the four limiting sliding grooves.
[0010] As a preferred solution of this embodiment, a slot is formed on the upper side of the aluminum alloy base, an insertion plate is arranged on the lower side of the blade, and the insertion plate is movably inserted into the slot.
[0011] As a preferred solution of this embodiment, the number of the fixed brackets and the tensioning mechanisms is two, and notch openings are formed on one side of each of the two fixed brackets.
[0012] As a preferred solution of this embodiment, both ends of the cutter bar holder are arranged in the two notch openings, rubber nylon composite bushings are arranged between both ends of the cutter bar holder and the two notch openings, and the two tensioning mechanisms are respectively arranged on one side of the two fixed brackets.
[0013] As a preferred solution of this embodiment, the tensioning mechanism includes a fixed column, a connecting sleeve, a compensation plate, a second spring, a first nut and a second nut. A fixed rod is fixedly installed on one side of the fixed bracket. One end of the fixed column is provided with a rotating sleeve, and the rotating sleeve is rotatably installed on the periphery of the fixed rod. The compensation plate is fixedly installed on one side of the connecting sleeve. The connecting sleeve is arranged on the periphery of one end of the cutter bar holder. An adjusting groove is formed on one side of the compensation plate. The fixed column passes through the compensation plate through the adjusting groove. One end of the fixed column is provided with a thread, and the first nut and the second nut are both installed on one end of the fixed column through the thread. The second spring is arranged between the first nut and the compensation plate.
[0014] As a preferred solution of this embodiment, a threaded cylinder is arranged on the lower side of the connecting sleeve, a fixed bolt is installed in the threaded cylinder by thread, and a rubber pad is arranged at one end of the fixed bolt. The rubber pad is in close fit with one side of the cutter bar holder.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) By arranging two disassembly and assembly components in the utility model, when the cleaning blade is worn or damaged and needs to be replaced, the staff can release the fixation of the blade by manually squeezing the disassembly and assembly components without tools, so that the staff can quickly disassemble the blade and facilitate the subsequent quick installation of the blade by the staff, thus reducing the blade replacement time.
[0017] (2) When the utility model is used by installing the blade on the tool bar holder through the arranged slots and inserting plates, the disassembly and assembly components can assist in fixing and limiting the blade, thereby improving the supporting force and stability after the blade is installed.
[0018] (3) By arranging the rubber nylon composite bushing, when the polyurethane cleaner is used to clean the belt, the synchronism at both ends of the tool bar holder can be ensured, so that the blade can be in good fit with the surface of the belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0020] Figure 1 It is a schematic diagram of the overall structure of the cleaner provided by the embodiment of the present utility model.
[0021] Figure 2 It is a schematic diagram of the installation structure of the tool bar holder and the blade provided by the embodiment of the present utility model.
[0022] Figure 3 It is a schematic diagram of the blade structure provided by the present utility model.
[0023] Figure 4 It is a schematic diagram of the overall structure of the disassembly and assembly components provided by the embodiment of the present utility model.
[0024] Figure 5 It is a schematic diagram of the disassembled structure of the L-shaped sliding block and the fixed block provided by the embodiment of the present utility model.
[0025] As shown in the figure: 1. Tool bar holder; 2. Blade; 3. Fixed bracket; 4. Tensioning mechanism; 5. Fixed rod; 6. Rotating sleeve; 7. Fixed column; 9. Connecting sleeve; 10. Compensation plate; 11. Rubber nylon composite bushing; 12. Second spring; 13. First nut; 14. Second nut; 15. Thread; 16. Adjusting groove; 17. Threaded barrel; 18. Fixed bolt; 21. Disassembly and assembly components; 22. Aluminum alloy base; 23. Inserting plate; 24. Block; 25. Clamping groove; 26. Slot; 27. Connecting plate; 28. Limit sliding groove; 29. Limit sliding block; 30. Pulling plate; 31. Fixed block; 32. L-shaped sliding block; 33. First spring; 34. Clamping column; 35. Card slot; 36. Through hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1 to 5 As shown, the embodiment of the present utility model provides an efficient polyurethane sweeper, which includes a cutter bar holder 1, a blade 2 (the blade 2 is made of polyurethane material with a Shore hardness of 78 to 85 degrees), a fixed bracket 3 and a tensioning mechanism 4. An aluminum alloy base 22 is arranged on one side of the cutter bar holder 1. Two disassembly and assembly components 21 are arranged on one side of the aluminum alloy base 22. The disassembly and assembly component 21 includes a fixed block 31, an L-shaped sliding block 32, a clamping column 34 and a clamping block 24. The number of the fixed block 31, the L-shaped sliding block 32 and the clamping block 24 is two, and the number of the clamping columns 34 is four. The two fixed blocks 31 are fixedly installed on one side of the aluminum alloy base 22. The two L-shaped sliding blocks 32 are respectively slidably installed on one side of the two fixed blocks 31. The four clamping columns 34 are respectively fixedly installed on one side of the two L-shaped sliding blocks 32. Two first springs 33 are arranged between the L-shaped sliding block 32 and the fixed block 31. A clamping groove 35 is opened on one side of the fixed block 31 adjacent to the aluminum alloy base 22. Two through holes 36 are opened on one side of the inner wall of the clamping groove 35. The clamping column 34 is slidably installed in the through hole 36. The two clamping blocks 24 are fixedly installed on the lower side of the blade 2, and the two clamping blocks 24 are respectively movably inserted into the two clamping grooves 35. Two clamping slots 25 are opened on one side of the two clamping blocks 24. The clamping column 34 is movably inserted into the clamping slot 25. Pulling plates 30 are arranged on one side of the two L-shaped sliding blocks 32, and the two pulling plates 30 correspond to each other. Two connecting plates 27 are fixedly installed on one side of the aluminum alloy base 22. Two limiting sliding grooves 28 are opened on one side of the two connecting plates 27. Limiting sliding blocks 29 are fixedly installed on one side of the four pulling plates 30. The four limiting sliding blocks 29 are respectively slidably installed in the four limiting sliding grooves 28. A slot 26 is opened on the upper side of the aluminum alloy base 22. An insertion plate 23 is arranged on the lower side of the blade 2. The insertion plate 23 is movably inserted into the slot 26.
[0028] Specifically, in this embodiment, when the blade is worn or damaged and needs to be replaced, manually squeeze two adjacent pulling plates 30 simultaneously, causing the pulling plates 30 to move towards each other. When the pulling plates 30 move, they will drive the limit sliders 29 to move along the limit sliding grooves 28. Then, when the pulling plates 30 move, they will simultaneously drive two L-shaped sliding blocks 32 to move towards each other. When the two L-shaped sliding blocks 32 move towards each other, they will drive four clamping columns 34 to move towards each other, causing the four clamping columns 34 to disengage from the corresponding four clamping notches 25 respectively, thereby releasing the limit on the clamping block 24. Then, pull the blade 2 upward, causing the clamping block 24 to disengage from the clamping slot 35, and then the blade 2 can be removed. Then, during installation, reverse the above steps. Insert the insertion plate 23 of the new blade 2 into the insertion slot 26, and insert the clamping block 24 into the corresponding clamping slot 35. Then, release the pulling plates 30, causing the L-shaped sliding blocks 32 to move by the elastic force of the first spring 33. And the L-shaped sliding blocks 32 will drive the clamping columns 34 to insert into the clamping notches 25, thereby completing the installation and fixation of the blade 2. Among them, a slider is provided on one side of the L-shaped sliding block 32, and a sliding groove is provided on one side of the fixed block 31. The slider slides in the sliding groove, thereby improving the smoothness of the L-shaped sliding block 32 during movement. And two notches are provided at one end of the L-shaped sliding block 32, and one end of the first spring 33 is fixedly connected to the inner wall of the notch.
[0029] Please refer to Figures 1 to 5 As shown, the number of the fixed brackets 3 and the tensioning mechanisms 4 is two. Grooves are provided on one side of each of the two fixed brackets 3. Both ends of the tool bar holder 1 are arranged in the two grooves. Rubber nylon composite bushings 11 are provided between both ends of the tool bar holder 1 and the two grooves. The two tensioning mechanisms 4 are respectively arranged on one side of the two fixed brackets 3. The tensioning mechanism 4 specifically includes a fixed column 7, a connecting sleeve 9, a compensation plate 10, a second spring 12, a first nut 13 and a second nut 14. A fixed rod 5 is fixedly installed on one side of the fixed bracket 3. A rotating sleeve 6 is provided at one end of the fixed column 7. The rotating sleeve 6 is rotatably installed around the fixed rod 5. The compensation plate 10 is fixedly installed on one side of the connecting sleeve 9. The connecting sleeve 9 is arranged around one end of the tool bar holder 1. An adjustment groove 16 is provided on one side of the compensation plate 10. The fixed column 7 passes through the compensation plate 10 through the adjustment groove 16. A thread 15 is provided at one end of the fixed column 7. The first nut 13 and the second nut 14 are both installed on one end of the fixed column 7 through the thread 15. The second spring 12 is arranged between the first nut 13 and the compensation plate 10. A threaded cylinder 17 is provided on the lower side of the connecting sleeve 9. A fixed bolt 18 is installed in the threaded cylinder 17 by internal thread. A rubber pad is provided at one end of the fixed bolt 18. The rubber pad is in close contact with one side of the tool bar holder 1.
[0030] Specifically, in this embodiment, by rotating the first nut 13, the second spring 12 can be squeezed, causing the second spring 12 to deform. Then, the second spring 12 will provide a thrust to the compensation plate 10 through its own elastic force, causing the compensation plate 10 to drive the tool post holder 1 to rotate through the connecting sleeve 9. Then, the tool post holder 1 will drive the blade 2 to rotate, so that the blade 2 can be in good contact with the surface of the belt. Then, by adjusting the position of the first nut 13, the pressure of the second spring 12 on the compensation plate 10 can be adjusted. Then, by adjusting the second nut 14 to be in close contact with the first nut 13, the second nut 14 can limit the first nut 13 to prevent the first nut 13 from shifting.
[0031] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An efficient polyurethane sweeper, comprising a cutter bar holder (1), a blade (2), a fixed bracket (3) and a tensioning mechanism (4), characterized in that: On one side of the tool bar holder (1), there is an aluminum alloy base (22). On one side of the aluminum alloy base (22), there are two disassembly and assembly components (21). The disassembly and assembly component (21) includes a fixed block (31), an L-shaped sliding block (32), a clamping column (34) and a clamping block (24). The fixed blocks (31) are fixedly installed on one side of the aluminum alloy base (22). The L-shaped sliding blocks (32) are respectively slidably installed on one side of the fixed blocks (31). The clamping column (34) is fixedly installed on one side of the L-shaped sliding block (32). A first spring (33) is arranged between the L-shaped sliding block (32) and the fixed block (31). A clamping groove (35) is opened on the adjacent side of the fixed block (31) and the aluminum alloy base (22). A through hole (36) is opened on one side of the inner wall of the clamping groove (35). The clamping column (34) is slidably installed in the through hole (36).
2. The high-efficiency polyurethane sweeper according to claim 1, wherein: The clamping blocks (24) are fixedly installed on the lower side of the blade (2), and the clamping blocks (24) are respectively movably inserted into the clamping grooves (35). A clamping notch (25) is opened on one side of each clamping block (24). The clamping column (34) is movably inserted into the clamping notch (25).
3. The high-efficiency polyurethane sweeper according to claim 1, characterized in that: Pulling plates (30) are arranged on one side of the L-shaped sliding blocks (32). Two connecting plates (27) are fixedly installed on one side of the aluminum alloy base (22). Two limiting sliding grooves (28) are opened on one side of each of the two connecting plates (27).
4. The high-efficiency polyurethane sweeper according to claim 3, wherein: Limiting sliding blocks (29) are fixedly installed on one side of the four pulling plates (30). The four limiting sliding blocks (29) are respectively slidably installed in the four limiting sliding grooves (28).
5. The high-efficiency polyurethane sweeper according to claim 1, characterized in that: A slot (26) is opened on the upper side of the aluminum alloy base (22). An inserting plate (23) is arranged on the lower side of the blade (2). The inserting plate (23) is movably inserted into the slot (26).
6. The high-efficiency polyurethane sweeper according to claim 1, characterized in that: The number of the fixed brackets (3) and the tensioning mechanisms (4) is two. Grooves are opened on one side of each of the two fixed brackets (3). Two ends of the tool bar holder (1) are arranged in the two grooves.
7. The high-efficiency polyurethane sweeper according to claim 6, characterized in that: Rubber nylon composite bushings (11) are arranged between two ends of the tool bar holder (1) and the two grooves. The two tensioning mechanisms (4) are respectively arranged on one side of the two fixed brackets (3).
8. The high-efficiency polyurethane sweeper according to claim 1, characterized in that: The tensioning mechanism (4) includes a fixed column (7), a connecting sleeve (9), a compensation plate (10), a second spring (12), a first nut (13) and a second nut (14). A fixed rod (5) is fixedly installed on one side of the fixed bracket (3). A rotating sleeve (6) is arranged at one end of the fixed column (7). The rotating sleeve (6) is rotatably installed on the periphery of the fixed rod (5). The compensation plate (10) is fixedly installed on one side of the connecting sleeve (9). The connecting sleeve (9) is arranged at one end of the tool bar holder (1).
9. The high-efficiency polyurethane sweeper according to claim 8, characterized in that, One side of the compensation plate (10) is provided with an adjustment groove (16). The fixing column (7) passes through the compensation plate (10) through the adjustment groove (16). One end of the fixing column (7) is provided with a thread (15). The first nut (13) and the second nut (14) are both installed on the circumferential side of one end of the fixing column (7) through the thread (15). The second spring (12) is arranged between the first nut (13) and the compensation plate (10).
10. The high-efficiency polyurethane sweeper according to claim 8, characterized in that: A threaded cylinder (17) is arranged on the lower side of the connecting sleeve (9). A fixing bolt (18) is installed in the threaded cylinder (17) by internal thread. One end of the fixing bolt (18) is provided with a rubber pad, and the rubber pad is attached to one side of the tool post holder (1).