Automatic scrubbing equipment for spool

Abstract

The utility model discloses a spool automatic scrubbing equipment, including the frame, be equipped with the scrubbing mechanism on the frame, the scrubbing mechanism includes control box, water tank, clamping unit and cleaning unit, the water tank is used for holding water and is communicated with water inlet pipe orifice and water outlet pipe orifice, is used for providing water source for the cleaning unit, and the water tank is used for holding water and is communicated with the water inlet pipe orifice and the water outlet pipe orifice. The clamping unit comprises a clamping assembly and a clamping drive, the clamping assembly is used for clamping a spool, the cleaning unit comprises a wheel brush and a wheel brush drive, and under the action of the clamping drive and the wheel brush drive, the wheel brush can act on the bottom face and the side face of a groove of the spool and the outer surface, making contact with the wheel brush, of the spool. Therefore, the scrubbing operation is completed. The cleaning device is reasonable in structure, clean in cleaning and high in efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of metal wire processing, and particularly relates to an automatic scrubbing device for spools. Background Technique

[0002] A spool is a tool for winding metal wires. As Figure 1 shown, after the metal wire is used up, the spool will be recycled. However, the surface of the spool is prone to sticking dirt, rust stains, etc., so it is necessary to clean the recycled spools. In the prior art, cleaning the spool is either by manual scrubbing, which has a high labor intensity and low efficiency; or by automatic cleaning, but there are residual stains at the corners, and the cleaning effect is not good. Content of the Utility Model

[0003] The utility model discloses an automatic scrubbing device for spools, which solves the technical problems of time-consuming and laborious manual scrubbing of spools or poor cleanliness of mechanical cleaning in the prior art, and has the technical advantages of reasonable structure, clean cleaning and high efficiency. The technical solutions adopted are as follows:

[0004] An automatic scrubbing device for spools, comprising a frame, a scrubbing mechanism is arranged on the frame, the scrubbing mechanism includes a control box, a water tank, a clamping unit and a cleaning unit, the water tank is used for holding water and is communicated with a water inlet and a water outlet, and is used to provide water source for the cleaning unit, the clamping unit includes a clamping assembly and a clamping drive, the clamping assembly is used for clamping the spool, the cleaning unit includes a wheel brush and a wheel brush drive, under the action of the clamping drive and the wheel brush drive, the wheel brush can act on the bottom surface and side surface of the groove of the spool, and the outer surface of the spool in contact with the wheel brush to complete the scrubbing operation.

[0005] Based on the above technical solutions, the clamping drive can transmit the rotational motion to the spool, and the wheel brush drive can drive the wheel brush to approach or move away from the spool and displace axially along the spool.

[0006] Based on the above technical solutions, the clamping assembly includes a stepped shaft rod and a sleeve, the spool can be sleeved outside the stepped shaft rod and is in clearance fit with the stepped shaft rod, the sleeve can be fixedly sleeved outside the stepped shaft rod, and when the sleeve is fixedly sleeved outside the stepped shaft rod, the sleeve can press the spool against the shoulder of the stepped shaft rod to clamp and fix the spool, the clamping drive includes a clamping motor, and the clamping motor can transmit the rotational motion to the stepped shaft rod.

[0007] On the basis of the above technical solution, the wheel brush drive includes a horizontal drive member, a front and rear drive member, and a sliding seat. The horizontal drive member includes a horizontal motor, and the horizontal motor drives the sliding seat to horizontally slide through a lead screw pair to approach or move away from the spool. The front and rear drive member includes an axial motor, and the axial motor is fixedly arranged on the sliding seat and drives the wheel brush to slide back and forth along the axis of the spool through a lead screw pair.

[0008] On the basis of the above technical solution, the water outlet is connected with a flat nozzle through a hose, and the flat nozzle faces the contact area between the wheel brush and the spool.

[0009] On the basis of the above technical solution, a funnel is further arranged below the scrubbing mechanism, and the funnel is used for receiving sewage and communicating with the water tank downward through a filter.

[0010] On the basis of the above technical solution, a liquid level gauge is further arranged in the water tank, and the liquid level gauge is electrically connected with the control box and is used for monitoring the liquid level height in the water tank.

[0011] On the basis of the above technical solution, a plurality of scrubbing mechanisms are arranged in parallel.

[0012] On the basis of the above technical solution, a protective cover is arranged outside the scrubbing mechanism. There is also a lifting drive corresponding to each protective cover one by one. The lifting drive is fixedly arranged on the frame and can drive the protective cover to slide up and down.

[0013] Beneficial effects

[0014] The structure of the utility model is reasonable. Through the cooperation of the clamping drive and the wheel brush drive, the bottom surface and side surface of the groove of the spool and the outer surface of the spool in contact with the wheel brush can be finely and fully scrubbed. The degree of automation is high, which can liberate labor and improve work efficiency. Among them, the wheel brush drive drives the wheel brush to approach or move away from the spool and slide back and forth along the axis of the spool. In view of the flexibility of the bristles on the wheel brush, it can be applied to spools of different sizes, and the applicability is good. In addition, the left and right displacement dimensions of the wheel brush can be adaptively adjusted according to the wear condition of the bristles, which is beneficial to improving the service life.

[0015] In the utility model, a funnel is further arranged below the scrubbing structure for collecting sewage and communicating with the water tank downward through a filter, which saves water and reduces the scrubbing cost. In addition, a protective cover is arranged outside the scrubbing mechanism to prevent sewage from splashing and polluting the environment. In addition, there are multiple scrubbing mechanisms, which can realize one person looking after multiple scrubbing mechanisms to achieve large-scale cleaning. In addition, each protective cover can also move up and down under the action of the lifting drive. In this way, the scrubbed spools and the spools being scrubbed are spatially separated, which is convenient for the staff to pick up and place the spools, and the structural design is reasonable. Description of the drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present invention. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.

[0017] Figure 1 : Structural schematic diagram of the spool;

[0018] Figure 2 : Three-dimensional structural schematic diagram of the present invention;

[0019] Figure 3 : Structural schematic diagram of the clamping assembly; Detailed implementation manners

[0020] The following description and drawings fully illustrate the specific implementation manners herein, enabling those skilled in the art to practice them. Parts and features of some embodiments may be included in or substituted for parts and features of other embodiments. The scope of the embodiments herein includes the entire scope of the claims and all available equivalents of the claims. Herein, the terms "first", "second", etc. are only used to distinguish one element from another, without requiring or implying any actual relationship or order between these elements. In fact, the first element can also be called the second element, and vice versa. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a structure, device or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such structure, device or equipment. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of another identical element in the structure, device or equipment including the said element. The various embodiments herein are described in a progressive manner, with each embodiment highlighting the differences from other embodiments. The same or similar parts among the various embodiments can be referred to each other.

[0021] As used herein, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the present invention. In the description of the present invention, unless otherwise specified and defined, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, it may be a mechanical connection or an electrical connection, or it may be the communication inside two elements. It may be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.

[0022] As used herein, unless otherwise specified, the term "a plurality of" means two or more.

[0023] As used herein, the character " / " indicates that the objects before and after are in an "or" relationship. For example, A / B means: A or B.

[0024] As used herein, the term "and / or" is an associative relationship describing an object, indicating that three relationships can exist. For example, A and / or B means: A or B, or, the three relationships of A and B.

[0025] As Figures 1 to 3 shown, an automatic scrubbing device for a spool includes a frame 1. A plurality of scrubbing mechanisms are arranged in parallel on the frame 1. The plurality of scrubbing mechanisms are mounted on the frame 1 in parallel. A protective cover 9 is provided outside the scrubbing mechanism. The protective cover 9 is slidably disposed on the frame 1 in the up and down direction. It further includes a lifting drive corresponding to the protective cover 9 one by one. The lifting drive is fixedly provided on the frame 1 and can drive the protective cover 9 to slide up and down respectively. The lifting drive includes a lifting motor and a lead screw assembly. The lifting motor is fixedly provided on the frame 1. The lead screw assembly includes a lead screw and a lead screw nut. The lifting motor can transmit the rotational motion to the lead screw. The lead screw nut is sleeved outside the lead screw and fixedly connected to the protective cover 9, so as to drive the protective cover 9 to slide up and down. In the working state, the protective cover 9 corresponding to the scrubbing mechanism that is scrubbing the spool descends to the bottom to cover the scrubbing structure and the spool, thus isolating the scrubbing mechanism and the spool spatially to avoid sewage splashing and polluting the environment; at the scrubbing mechanism where the spool scrubbing has been completed, the lifting drive drives the protective cover 9 to rise to the top to open the scrubbing mechanism, facilitating the staff to pick up and place the spool.

[0026] As Figure 2 shown, the scrubbing mechanism includes a control box 2, a water tank 3, a clamping unit, and a cleaning unit.

[0027] The water tank 3 is used for storing water and is connected with a water inlet 31 and a water outlet 32, and is used to provide water source for the cleaning unit;

[0028] As shown Figure 3 in the figure, the clamping unit includes a clamping assembly 4 and a clamping drive. The clamping assembly 4 is used to clamp the spool. Specifically, the clamping assembly 4 includes a stepped shaft rod 41 and a sleeve 42. The spool can be sleeved outside the stepped shaft rod 41 and is in clearance fit with the stepped shaft rod 41. The sleeve 42 can be fixedly sleeved outside the stepped shaft rod 41. Specifically, it further includes a setscrew. The setscrew can pass through the sleeve 42 and abut against the outer wall surface of the shaft rod to fix the sleeve 42 and the stepped shaft rod 41. During operation, when the sleeve 42 is fixedly sleeved outside the stepped shaft rod 41, the sleeve 42 can press the spool against the shoulder of the stepped shaft rod 41 to clamp and fix the spool. In this embodiment, the clamping drive includes a clamping motor, and the clamping motor can transmit the rotational motion to the stepped shaft rod 41.

[0029] The cleaning unit includes a wheel brush 5 and a wheel brush drive. The wheel brush 5 includes a disc-shaped scouring pad wheel brush. In other embodiments of the present utility model, a wheel brush with nylon bristles or wire strips can also be used.

[0030] Under the action of the clamping drive and the wheel brush drive, the wheel brush 5 can act on the bottom surface and side surface of the groove of the spool, as well as the outer surface of the spool in contact with the wheel brush to complete the scrubbing operation. Specifically, the clamping drive includes a clamping motor. The clamping motor is fixedly arranged on the frame 1, and the clamping motor can transmit the rotational motion to the spool;

[0031] The wheel brush drive can drive the wheel brush 5 to approach or move away from the spool and axially displace along the spool. Specifically, the wheel brush drive includes a horizontal drive member, a front and rear drive member and a sliding seat. The horizontal drive member includes a horizontal motor. The horizontal motor drives the sliding seat to horizontally slide through a lead screw pair to approach or move away from the spool. The front and rear drive member includes an axial motor. The axial motor is fixedly arranged on the sliding seat and drives the wheel brush 5 to axially slide back and forth along the spool through a lead screw pair.

[0032] As Figure 2 shown in the figure, the water outlet 32 is connected with a flat nozzle 7 through a hose. The setting of the hose can conveniently move up and down with the scrubbing mechanism. The flat nozzle 7 faces the contact area between the wheel brush 5 and the spool, so that the dirt can be washed away in time.

[0033] A funnel 8 is further arranged on the frame below the scrubbing mechanism. The funnel 8 is used to receive sewage and communicate with the water tank 3 downward through a filter. The filter is a prior art and will not be elaborated here, and is used to filter dirt and recycle water resources.

[0034] A liquid level gauge is further arranged in the water tank 3. The liquid level gauge is electrically connected with the control box 2 and is used to monitor the liquid level height in the water tank 3. When the liquid level in the water tank 3 is lower than the set range value, the liquid level gauge sends a signal to the control box, and the control box 2 controls an external water pump to pump clean water into the water tank 3.

[0035] The above has described the present utility model by way of example, but the present utility model is not limited to the above specific embodiments, and any modification or variation based on the present utility model falls within the scope of protection claimed by the present utility model.

Claims

1. An automatic scrubbing device for spools, characterized in that, It includes a frame (1), on which a scrubbing mechanism is provided. The scrubbing mechanism includes a control box (2), a water tank (3), a clamping unit, and a cleaning unit. The water tank (3) is used for holding water and is connected with a water inlet (31) and a water outlet (32) to provide water source for the cleaning unit. The clamping unit includes a clamping assembly (4) and a clamping drive. The clamping assembly (4) is used for clamping the spool. The cleaning unit includes a wheel brush (5) and a wheel brush drive. Under the action of the clamping drive and the wheel brush drive, the wheel brush (5) can act on the bottom surface and side surface of the groove of the spool, as well as the outer surface of the spool in contact with the wheel brush (5) to complete the scrubbing operation.

2. The automatic scrubbing device for spools according to claim 1, characterized in that, The clamping drive can transfer the rotational motion to the spool, and the wheel brush drive can drive the wheel brush (5) to approach or move away from the spool and axially displace along the spool.

3. The automatic scrubbing device for spools according to claim 2, wherein, The clamping assembly (4) includes a stepped shaft rod (41) and a sleeve (42). The spool can be sleeved outside the stepped shaft rod (41) and is in clearance fit with the stepped shaft rod (41). The sleeve (42) can be fixedly sleeved outside the stepped shaft rod (41). When the sleeve (42) is fixedly sleeved outside the stepped shaft rod (41), the sleeve (42) can press the spool against the shoulder of the stepped shaft rod (41) to clamp and fix the spool. The clamping drive includes a clamping motor, and the clamping motor can transfer the rotational motion to the stepped shaft rod (41).

4. The automatic scrubbing device for spools according to claim 3, characterized in that, The wheel brush drive includes a horizontal drive member, a front-back drive member, and a sliding seat. The horizontal drive member includes a horizontal motor, and the horizontal motor drives the sliding seat to horizontally slide through a lead screw pair to approach or move away from the spool. The front-back drive member includes an axial motor, and the axial motor is fixed on the sliding seat and drives the wheel brush to axially slide back and forth along the axis of the spool through a lead screw pair.

5. The automatic scrubbing device for spools according to any one of claims 1 to 4, characterized in that, The water outlet (32) is connected with a flat nozzle (7) through a hose, and the flat nozzle (7) faces the contact area between the wheel brush (5) and the spool.

6. The automatic scrubbing device for spools according to claim 5, characterized in that, A funnel (8) is also provided below the scrubbing mechanism. The funnel (8) is used for receiving sewage and communicating with the water tank (3) downward through a filter.

7. The automatic scrubbing device for spools according to claim 6, wherein, A liquid level gauge is also provided in the water tank (3). The liquid level gauge is electrically connected with the control box (2) and is used for monitoring the liquid level height in the water tank (3).

8. The automatic scrubbing device for spools according to claim 7, wherein, A plurality of scrubbing mechanisms are arranged in parallel.

9. The automatic scrubbing device for spools according to claim 8, characterized in that, The scrubbing mechanism is externally provided with a protective cover (9), and also includes a lifting drive corresponding to the protective cover (9) one by one. The lifting drive is fixed on the frame and can drive the protective cover (9) to slide up and down.

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