Enhanced laminate flushing circulation system

Abstract

The utility model discloses an enhanced laminate flushing circulating system, which relates to the technical field of circulating flushing and comprises a flushing water tank, a raw water tank, a first flocculation reaction tank, a second flocculation reaction tank, a sedimentation tank, a clean water tank and a filter which are sequentially communicated through pipelines, a water tank valve is arranged on one side of the flushing water tank, one end of each water tank valve is connected with a first valve, a first lift pump is arranged on one side of the first valve, a second valve is arranged between the first lift pump and the first flocculation reaction tank, and a third valve is arranged between the first valve and the raw water tank; and the filter is communicated with the flushing water tank. By arranging the flushing system, the raw water recycling system, the flocculation reaction system, the precipitation system and the clean water filtering system, the recycling of cleaning waste water can be realized, the utilization rate of water resources is obviously improved, meanwhile, the purification capacity of clean water is improved, the cleanliness of laminate flushing is ensured and enhanced, and the processing efficiency and quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of circulating flushing, and specifically, to an enhanced laminate flushing circulation system. Background Art

[0002] Flat car floors are usually used for industrial flat cars to transport materials in places such as factories and warehouses. Steel plates are the most commonly used flat car floor materials. Due to their high strength and good durability, steel plates with a thickness between 5 - 10 mm are usually used. Aluminum alloy floors are light in weight and have good corrosion resistance, but they are relatively costly and are suitable for occasions with strict weight requirements. It also includes composite materials of fiberglass reinforced plastics (FRP), wood, and plastics. Such materials are light in weight and corrosion-resistant, but have relatively low strength.

[0003] During the processing of flat car floors, it is necessary to flush the completed enhanced laminates to remove particulate impurities, oil stains, and chemical pollutants on the surface of the plates. However, this also results in a large amount of harmful substances such as grease, sand, detergents, bacteria, fungi, dust, and soil in the cleaning wastewater. Direct discharge will also pollute natural water bodies and the environment. In addition, the daily consumption of plate cleaning and flushing is large currently, causing a large amount of waste of water sources, and the sewage treatment cost and discharge cost generated are high, which directly affects the production cost during actual production.

[0004] For the problems in the related art, no effective solution has been proposed yet. Summary of the Utility Model

[0005] For the problems in the related art, the utility model proposes an enhanced laminate flushing circulation system to overcome the above-mentioned technical problems existing in the existing related art.

[0006] To this end, the specific technical solution adopted by the utility model is as follows:

[0007] An enhanced laminate flushing circulation system, which includes a flushing water tank, a raw water tank, a first flocculation reaction tank, a second flocculation reaction tank, a sedimentation tank, a clear water tank, and a filter that are sequentially connected through pipelines; a water tank valve is arranged on one side of the flushing water tank, one end of all the water tank valves is connected to a first valve, a first lift pump is arranged on one side of the first valve, a second valve is arranged between the first lift pump and the first flocculation reaction tank, and a third valve is arranged between the first valve and the raw water tank; the filter is kept in communication with the flushing water tank.

[0008] Furthermore, in order to be able to blow oxygen or other gases into the flocculation reaction tank using an air compression pump, enhance the activity of the organisms inside the reaction tank, and improve the efficiency of the flocculation reaction, draft tubes are provided at the bottoms of both the first flocculation reaction tank and the second flocculation reaction tank. The second valve is connected to the draft tube of the first flocculation reaction tank. A fourth valve is provided on one side of the second flocculation reaction tank, and a fifth valve is provided on one side of the first flocculation reaction tank. Both the fourth valve and the fifth valve are connected to an air compression pump.

[0009] Furthermore, in order to be able to automatically add reaction reagents into the flocculation reaction tank, improve the automation level, strictly control the input dosage, and use a porous water distribution pipe to improve the transfer efficiency of the reactants, the draft tube at the bottom of the first flocculation reaction tank is also connected to a PAC pump through a pipeline, and the draft tube at the bottom of the second flocculation reaction tank is connected to a PAM pump through a pipeline. A porous water distribution pipe is provided at the top of the second flocculation reaction tank, and the porous water distribution pipe penetrates inside the sedimentation tank and remains connected.

[0010] Furthermore, in order to ensure that the impurities in the sedimentation tank do not enter the clear water tank, and the clear water tank can provide clear water supply to the flushing water tank to maintain the supply strength of the clear water inside the flushing water tank, a sewage outlet is provided on one side of the sedimentation tank, a sixth valve is provided between the sedimentation tank and the sewage outlet, and a slag baffle is provided between the sedimentation tank and the clear water tank. A second lift pump is provided at the top of the clear water tank, a seventh valve is provided between the clear water tank and the second lift pump, an eighth valve is provided between the second lift pump and the filter, and a ninth valve is provided between the clear water tank and the flushing water tank.

[0011] Furthermore, in order to form a flowing water laminar plate flushing environment, by dividing different regions, splashing of impurities or stains during the flushing process is avoided, which may cause pollution to different cleaning parts. The flushing water tank includes a lower tank body and an upper tank body. A pushing roller is provided on one side of the lower tank body, and multiple groups of equally spaced plate pushing rollers are provided at the top inside the lower tank body. Multiple groups of equally spaced partition plates are provided at the bottom inside the upper tank body. The partition plates divide the inside of the upper tank body into a pre-flushing area, a cleaning agent flushing area, a brushing area, and a wind power decontamination area in sequence starting from the side of the pushing roller. An inlet pipe is provided at the top of the upper tank body and between adjacent partition plates. The bottom of the inlet pipe is connected to an internal water supply pipe, and cleaning nozzles are provided at both the top and the bottom inside the internal water supply pipe.

[0012] Furthermore, in order to use the fan to provide strong wind power to drain the excess water on the surface of the laminar plate and avoid excessive water remaining on the laminar plate after it exits, a cleaning agent storage box is provided at the top of the upper tank body and above the cleaning agent flushing area, and the cleaning agent storage box is kept connected to the adjacent inlet pipe. A fan is provided at the top of the upper tank body and above the wind power decontamination area, and an air supply pipe is provided at the bottom of the fan.

[0013] Further, in order to drive the two scrubbing rollers to rotate by using the driving motor, clean the cleaning agent and stains on the surface of the laminate, and improve the cleanliness of the laminate surface, a power-free brush is provided at the top inside the lower tank body and within the cleaning agent flushing area; two sets of scrubbing rollers are provided at the top inside the lower tank body and within the scrubbing area. A driven wheel is provided at one end of the upper scrubbing roller, and a driving wheel is provided at one end of the lower scrubbing roller. A transmission belt is sleeved outside the driven wheel and the driving wheel. A motor bracket is provided on one side of the driving wheel, and a driving motor matched with the driving wheel is provided on one side of the motor bracket.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. By setting up a flushing, raw water recovery, flocculation reaction, sedimentation and clean water filtration system, the recycling of cleaning wastewater can be realized, the utilization rate of water resources can be significantly improved, and at the same time, the purification ability of clean water can be improved, ensuring the cleanliness of the laminate flushing, and improving the processing efficiency and quality.

[0016] 2. By setting up a flowing water type flushing water tank and dividing different cleaning areas, the automatic transfer and flushing of the reinforced laminate from one end to the other end are driven, improving the level of flushing automation; at the same time, by using components such as the plate pushing rollers and scrubbing rollers arranged up and down inside, the stability of the laminate during movement can be effectively improved, and the impurities at the slots or joints of the laminate can be flushed to the greatest extent, improving the cleaning efficiency. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is a schematic structural diagram of the reinforced laminate flushing circulation system according to the embodiment of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the flushing water tank in the reinforced laminate flushing circulation system according to the embodiment of the present utility model;

[0020] Figure 3 is Figure 2 a partial enlarged view at A in

[0021] Figure 4 is a cross-sectional view of the flushing water tank in the reinforced laminate flushing circulation system according to the embodiment of the present utility model.

[0022] In the figure:

[0023] 1. Flushing water tank;

[0024] 101. Lower trough body; 102. Upper trough body; 103. Pushing roller; 104. Plate pushing roller; 105. Partition board for zoning; 106. Water inlet pipe; 107. Inner water supply pipe; 108. Cleaning nozzle; 109. Cleaning agent storage box; 110. Fan; 111. Air supply pipe; 112. Power-free brush; 113. Brushing roller; 114. Driven wheel; 115. Driving wheel; 116. Conveyor belt; 117. Motor bracket; 118. Driving motor; 2. Raw water tank; 3. First flocculation reaction tank; 4. Second flocculation reaction tank; 5. Sedimentation tank; 6. Clear water tank; 7. Filter; 8. Water tank valve; 9. First valve; 10. First lift pump; 11. Second valve; 12. Third valve; 13. Draft tube; 14. Fourth valve; 15. Fifth valve; 16. Air compressor pump; 17. PAC pump; 18. PAM pump; 19. Perforated water distribution pipe; 20. Drain port; 21. Sixth valve; 22. Slag baffle; 23. Second lift pump; 24. Seventh valve; 25. Eighth valve; 26. Ninth valve. Detailed implementation manners

[0025] To further illustrate each embodiment, the present utility model provides drawings, which are a part of the disclosure of the present utility model. These drawings are mainly used to illustrate the embodiments and can be combined with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present utility model, a reinforced laminate flushing and circulating system is provided.

[0027] Now, the present utility model will be further described in combination with the drawings and specific implementation manners. As Figures 1-4 shown, the reinforced laminate flushing and circulating system according to an embodiment of the present utility model includes a flushing water tank 1, a raw water tank 2, a first flocculation reaction tank 3, a second flocculation reaction tank 4, a sedimentation tank 5, a clear water tank 6, and a filter 7 that are sequentially connected through pipelines; a water tank valve 8 is provided on one side of the flushing water tank 1, one end of all the water tank valves 8 is connected to a first valve 9, a first lift pump 10 is provided on one side of the first valve 9, a second valve 11 is provided between the first lift pump 10 and the first flocculation reaction tank 3, and a third valve 12 is provided between the first valve 9 and the raw water tank 2; the filter 7 is kept in communication with the flushing water tank 1.

[0028] With the above technical solutions, by setting up a flushing, raw water recycling, flocculation reaction, sedimentation, and clear water filtration system, the recycling of cleaning wastewater can be achieved, significantly improving the utilization rate of water resources. At the same time, the purification ability of clear water is enhanced, ensuring the cleanliness of the enhanced laminate flushing and improving the processing efficiency and quality. By setting up a flowing flushing water tank 1 and dividing different cleaning areas, the automatic transfer and flushing of the enhanced laminate from one end to the other end are driven, improving the automation level of flushing.

[0029] In one embodiment, for the above-mentioned first flocculation reaction tank 3, a draft tube 13 is provided at the bottom of both the first flocculation reaction tank 3 and the second flocculation reaction tank 4. The second valve 11 is connected to the draft tube 13 of the first flocculation reaction tank 3. A fourth valve 14 is provided on one side of the second flocculation reaction tank 4, and a fifth valve 15 is provided on one side of the first flocculation reaction tank 3. Both the fourth valve 14 and the fifth valve 15 are connected to an air compressor pump 16, so that oxygen or other gases can be blown into the flocculation reaction tank by the air compressor pump 16 to enhance the activity of organisms inside the reaction tank and improve the efficiency of the flocculation reaction.

[0030] In one embodiment, for the above-mentioned first flocculation reaction tank 3, the draft tube 13 at the bottom of the first flocculation reaction tank 3 is also connected to a PAC pump 17 through a pipeline, and the draft tube 13 at the bottom of the second flocculation reaction tank 4 is connected to a PAM pump 18 through a pipeline. A porous water distribution pipe 19 is provided at the top of the second flocculation reaction tank 4, and the porous water distribution pipe 19 is inserted into the sedimentation tank 5 and kept connected, so that reaction agents can be automatically added into the flocculation reaction tank, improving the automation level. At the same time, the input measurement can be strictly controlled, and the transfer efficiency of reactants is improved by using the porous water distribution pipe 19.

[0031] In one embodiment, for the above-mentioned sedimentation tank 5, a sewage discharge port 20 is provided on one side of the sedimentation tank 5. A sixth valve 21 is provided between the sedimentation tank 5 and the sewage discharge port 20, and a slag baffle 22 is provided between the sedimentation tank 5 and the clear water tank 6. A second lift pump 23 is provided at the top of the clear water tank 6. A seventh valve 24 is provided between the clear water tank 6 and the second lift pump 23. An eighth valve 25 is provided between the second lift pump 23 and the filter 7. A ninth valve 26 is provided between the clear water tank 6 and the flushing water tank 1, so as to ensure that the impurities in the sedimentation tank 5 do not enter the clear water tank 6. And the clear water tank 6 can provide clear water supply to the flushing water tank 1 to maintain the supply strength of the clear water inside the flushing water tank 1.

[0032] In one embodiment, for the above-mentioned flushing sink 1, the flushing sink 1 includes a lower tank body 101 and an upper tank body 102. A pushing roller 103 is arranged on one side of the lower tank body 101. Multiple groups of equally spaced plate pushing rollers 104 are arranged at the top inside the lower tank body 101. Multiple groups of equally spaced partition plates 105 are arranged at the bottom inside the upper tank body 102. The partition plates 105 divide the inside of the upper tank body 102 into a pre-flushing area, a cleaning agent flushing area, a scrubbing area, and a wind-powered decontamination area in sequence starting from one side of the pushing roller 103. An inlet pipe 106 is arranged at the top of the upper tank body 102 and between two adjacent partition plates 105. The bottom of the inlet pipe 106 is connected to an inner water supply pipe 107. Cleaning nozzles 108 are arranged at both the top and the bottom inside the inner water supply pipe 107, thus forming a flowing water-type laminar flushing environment. By dividing different areas, splashing of impurities or stains during the flushing process is avoided, so as to prevent contamination of different cleaning parts.

[0033] In one embodiment, for the above-mentioned upper tank body 102, a cleaning agent storage box 109 is arranged at the top of the upper tank body 102 and above the cleaning agent flushing area. The cleaning agent storage box 109 is kept in communication with the adjacent inlet pipe 106. A blower 110 is arranged at the top of the upper tank body 102 and above the wind-powered decontamination area. An air supply pipe 111 is arranged at the bottom of the blower 110, so as to utilize the strong wind provided by the blower 110 to discharge the excess accumulated water on the surface of the laminar board, and avoid excessive water remaining on the laminar board after it goes out.

[0034] In one embodiment, for the above-mentioned lower tank body 101, a power-free brush 112 is arranged at the top inside the lower tank body 101 and inside the cleaning agent flushing area. Two scrubbing rollers 113 are arranged at the top inside the lower tank body 101 and inside the scrubbing area. A driven wheel 114 is arranged at one end of the upper scrubbing roller 113. A driving wheel 115 is arranged at one end of the lower scrubbing roller 113. A transmission belt 116 is sleeved outside the driven wheel 114 and the driving wheel 115. A motor bracket 117 is arranged on one side of the driving wheel 115. A driving motor 118 that cooperates with the driving wheel 115 is arranged on one side of the motor bracket 117, so as to be able to drive the two scrubbing rollers 113 to rotate by using the driving motor 118, clean the cleaning agent and stains on the surface of the laminar board, and improve the cleanliness of the surface of the laminar board.

[0035] In addition, a waste liquid outlet is also opened on one side of the bottom of the lower tank body 101, and the waste liquid outlet is connected to a water tank valve 8. The inlet pipe 106 at the top of the upper tank body 102 is connected to a filter 7 and a clear water tank 6 through a pipeline, and a pressurizing layer is arranged in the pipeline to increase the spraying force of each cleaning nozzle 108. One group of plate pushing rollers 104 is designed with an upper and lower structure. A driving mechanism (not shown in the figure) is arranged at the back of the lower tank body 101. Through the action of the back driving mechanism, the plate pushing rollers 104 are driven to drive the reinforced laminar board to move.

[0036] To facilitate the understanding of the above technical solution of the present utility model, the working principle or operation method of the present utility model in the actual process will be described in detail below.

[0037] In actual application, the reinforced laminate is conveyed along the pushing device of the production line to one end of the flushing water tank 1, enters the interior of the flushing water tank 1 through the pushing roller 103, and gradually moves between the sheet pushing rollers 104, continuously moving inward. It undergoes operations such as pre-cleaning, spraying cleaning agent, brush cleaning, and air-water removal in sequence to achieve the flushing of the laminate.

[0038] After the cleaning is completed, the waste water recovery treatment is carried out synchronously. The specific operations are as follows: Open the first valve 9 and the second valve 11, close the third valve 12, and start the first lift pump 10, PAC pump 17, and PAM pump 18 simultaneously to pump the waste water in the flushing water tank 1 to the first flocculation reaction tank 3. Open the fourth valve 14 and the fifth valve 15 to adjust the size of the compressed air to ensure the mixing effect of water and medicine. After precipitation in the sedimentation tank 5, the clear water flows to the clear water tank 6. When the sedimentation effluent is clear, directly open the ninth valve 26, and the clear water will flow to the flushing water tank 1; when there are some impurities in the sedimentation effluent, open the seventh valve 24 and the eighth valve 25, close the ninth valve 26, and start the second lift pump 23. The clear water is filtered and then recycled to the raw flushing water tank 1.

[0039] Sludge discharge operation: Open the sixth valve 21 to discharge the precipitated sludge into the sludge bucket and transport it to the factory sewage station. It is recommended to discharge sludge once a week, or the sludge discharge operation can also be carried out according to the actual operation situation on site.

[0040] In summary, by means of the above technical solution of the present utility model, through the setting of the flushing, raw water recovery, flocculation reaction, sedimentation, and clear water filtration systems, the recycling of the cleaning waste water can be realized, the utilization rate of water resources can be significantly improved, at the same time, the purification ability of the clear water can be improved, the cleanliness of the reinforced laminate flushing can be ensured, and the processing efficiency and quality can be improved. By setting the flowing water type flushing water tank 1 and dividing different cleaning areas, it drives the automatic transfer and flushing of the reinforced laminate from one end to the other end, improving the automatic flushing level; at the same time, by using components such as the sheet pushing rollers 104 and the brushing rollers 113 arranged up and down inside, the stability of the laminate during the moving process can be effectively improved, and the impurities at the slots or joints of the laminate can be flushed to the greatest extent, improving the cleaning efficiency.

[0041] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0042] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Reinforced laminate flushing circulation system, characterized in that, The system includes a flushing water tank (1), a raw water tank (2), a first flocculation reaction tank (3), a second flocculation reaction tank (4), a sedimentation tank (5), a clear water tank (6) and a filter (7) which are connected in sequence through pipelines; One side of the flushing water tank (1) is provided with a water tank valve (8). One end of all the water tank valves (8) is connected to a first valve (9). One side of the first valve (9) is provided with a first lift pump (10). A second valve (11) is arranged between the first lift pump (10) and the first flocculation reaction tank (3). A third valve (12) is arranged between the first valve (9) and the raw water tank (2); The filter (7) remains connected to the flushing water tank (1).

2. The enhanced laminate rinsing circulation system according to claim 1, wherein Draft tubes (13) are arranged at the bottoms of both the first flocculation reaction tank (3) and the second flocculation reaction tank (4). The second valve (11) is connected to the draft tube (13) of the first flocculation reaction tank (3); A fourth valve (14) is arranged on one side of the second flocculation reaction tank (4). A fifth valve (15) is arranged on one side of the first flocculation reaction tank (3). And both the fourth valve (14) and the fifth valve (15) are connected to an air compressor pump (16).

3. The enhanced laminate flushing circulation system according to claim 2, wherein The draft tube (13) at the bottom of the first flocculation reaction tank (3) is also connected to a PAC pump (17) through a pipeline. The draft tube (13) at the bottom of the second flocculation reaction tank (4) is connected to a PAM pump (18) through a pipeline; A porous water distribution pipe (19) is arranged at the top of the second flocculation reaction tank (4). The porous water distribution pipe (19) penetrates inside the sedimentation tank (5) to remain connected.

4. The enhanced laminate rinsing cycle system according to claim 1, wherein A sewage discharge port (20) is arranged on one side of the sedimentation tank (5). A sixth valve (21) is arranged between the sedimentation tank (5) and the sewage discharge port (20). A slag baffle (22) is arranged between the sedimentation tank (5) and the clear water tank (6); A second lift pump (23) is arranged at the top of the clear water tank (6). A seventh valve (24) is arranged between the clear water tank (6) and the second lift pump (23). An eighth valve (25) is arranged between the second lift pump (23) and the filter (7); A ninth valve (26) is arranged between the clear water tank (6) and the flushing water tank (1).

5. The enhanced laminate flushing circulation system according to claim 1, wherein, The flushing water tank (1) includes a lower tank body (101) and an upper tank body (102). A pushing roller (103) is arranged on one side of the lower tank body (101). Multiple groups of plate pushing rollers (104) arranged at equal intervals are arranged at the inner top of the lower tank body (101). Multiple groups of zoning partitions (105) arranged at equal intervals are arranged at the inner bottom of the upper tank body (102). The zoning partitions (105) divide the inside of the upper tank body (102) into a pre-flushing area, a cleaning agent flushing area, a brushing area and a wind-powered decontamination area in sequence starting from one side of the pushing roller (103); An inlet pipe (106) is provided at the top of the upper tank body (102) and between two adjacent partition plates (105). The bottom of the inlet pipe (106) is connected to an inner water supply pipe (107), and cleaning nozzles (108) are provided at both the inner top and the inner bottom of the inner water supply pipe (107).

6. The enhanced laminate rinsing circulation system according to claim 5, wherein, A cleaning agent storage box (109) is provided at the top of the upper tank body (102) and above the cleaning agent flushing area. The cleaning agent storage box (109) is kept in communication with the adjacent inlet pipe (106). A blower (110) is provided at the top of the upper tank body (102) and above the wind-powered decontamination area. An air supply pipe (111) is provided at the bottom of the blower (110).

7. The enhanced laminate flushing circulation system according to claim 6, wherein A power-free brush (112) is provided at the inner top of the lower tank body (101) and inside the cleaning agent flushing area. Two sets of scrubbing rollers (113) are provided at the inner top of the lower tank body (101) and inside the scrubbing area. A driven wheel (114) is provided at one end of the upper scrubbing roller (113), and a driving wheel (115) is provided at one end of the lower scrubbing roller (113). A conveyor belt (116) is sleeved outside the driven wheel (114) and the driving wheel (115). A motor bracket (117) is provided on one side of the driving wheel (115), and a driving motor (118) that cooperates with the driving wheel (115) is provided on one side of the motor bracket (117).

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