Hydraulic radian push-bending machine for special-shaped pipe fittings
Through the combined clamping structure of the slot wheel, rotor and clamp of the hydraulic arc push bending machine of the special-shaped pipe fittings, the problem of poor processing effect of the special-shaped pipe fittings is solved, and efficient clamping and reducing production costs are achieved.
Patent Information
- Application Number
- CN202421750310.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
When existing hydraulic arc push bending machines process different types of special-shaped pipe fittings, the processing effect is poor and the fixtures are severely worn, which may cause damage or breakage of the pipe surface, and replacing the fixtures reduces production efficiency and increases costs.
A hydraulic arc bending machine for special-shaped pipe fittings is designed, using machine tools, pipe fitting bending components and movable platforms, combined with a combined clamping structure of slot wheel, rotor and clamping plate. By adjusting the rotor angle and motor drive screw, uniform clamping of special-shaped pipe fittings and multiple reuses are achieved.
It improves the processing quality of special-shaped pipe fittings, reduces the demand for types of fixtures, reduces production costs and improves production efficiency.
Smart Images

Figure CN223056459U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machining, and more specifically, it particularly relates to a hydraulic arc bending machine for special-shaped pipe fittings. Background Art
[0002] A hydraulic arc bending machine is a pipe fitting processing device that can bend pipe fittings into the required radius. Special-shaped pipe fittings are seamless steel pipes of various special shapes made by cold drawing, with diverse cross-sectional shapes, such as rectangular, elliptical, triangular, rhombic, semi-circular, conical, etc., and can be used in fields such as construction and manufacturing.
[0003] Based on the above, the inventor found the following problems: The existing hydraulic arc bending machine has poor processing effects when facing various types of special-shaped pipe fittings. Because the cross-sectional shapes of different types of special-shaped pipe fittings are different, if traditional clamps are used for clamping and processing, the clamps will be severely worn during the bending of pipe fittings, and the surface of the pipe may be damaged or broken, affecting the product quality. If the machine needs to be stopped to replace the clamp corresponding to a certain type of special-shaped pipe fitting, the production efficiency will be reduced, and the manufacturer needs to reserve clamps for various special-shaped pipe fittings, increasing the production cost of the manufacturer.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a hydraulic arc bending machine for special-shaped pipe fittings is provided, with the expectation of achieving a more practical value. Content of the Utility Model
[0005] In order to solve the above technical problems, the utility model provides a hydraulic arc bending machine for special-shaped pipe fittings to solve the problem that the existing hydraulic arc bending machine has poor processing effects when processing different types of special-shaped pipe fittings.
[0006] The purpose and effect of the hydraulic arc bending machine for special-shaped pipe fittings of the utility model are achieved by the following specific technical means:
[0007] The hydraulic arc bending machine for special-shaped pipe fittings includes a machine tool, a pipe fitting bending assembly, and a movable platform. A pipe fitting bending assembly is installed on one side of the machine tool. A chute is opened on the upper end surface of the machine tool, and a movable platform is installed in the chute. A groove is opened on the upper end surface of the movable platform, and a special-shaped pipe fitting clamp is installed in the groove. The special-shaped pipe fitting clamp is composed of an end cover, a plurality of grooved pulleys, and a rotating wheel. A groove is opened on the outer side of the grooved pulley, a rotating clamping plate is installed on the rotating wheel, a support seat is installed inside the rotating wheel, and a clamping plate is installed on the upper end surface of the support seat.
[0008] Furthermore, a motor is arranged inside the support seat, a lead screw is connected and installed at the output end of the motor, a threaded sleeve is installed on the lower end surface of the clamping plate, and the threaded sleeve is in threaded engagement with the lead screw.
[0009] Further, through holes for bolts to pass through are formed in the inner side of the clamping groove wheel.
[0010] Further, threaded holes are formed in the groove.
[0011] Further, the distance between the two side walls of the clamping groove is the same as the width of the rotating clamping plate.
[0012] Further, a rubber pad is provided on the upper end surface of the clamping plate.
[0013] Further, the hole pitch between a pair of the threaded holes is equal to the sum of the widths of a rotating wheel and a clamping groove wheel.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] By the combined use of the clamping groove wheel, the rotating wheel and the clamping plate, before the hydraulic arc bending machine for special-shaped pipe fittings works, first rotate each rotating wheel to drive the supporting seat to rotate to different angles, place the special-shaped pipe fitting into the special-shaped pipe fitting fixture, locally adjust the position of each rotating wheel according to the cross-sectional shape of the special-shaped pipe fitting, adjust until the supporting seats are evenly distributed around the special-shaped pipe fitting and at an angle convenient for clamping the pipe fitting, rotate the rotating clamping plate into the clamping groove to determine the position of the rotating wheel, then start the motor, the output end of which drives the lead screw to rotate, so that the clamping plate extends towards the special-shaped pipe fitting, and a plurality of clamping plates clamp the special-shaped pipe fitting inside the special-shaped pipe fitting fixture in a staggered manner. For processing a kind of special-shaped pipe fitting, only the angle of the rotating wheel needs to be adjusted once at the beginning, and then it can be reused, so as to be able to achieve the effect of clamping different types of special-shaped pipe fittings for bending, and further be able to achieve the purpose of improving the product quality, reducing the types of molds purchased by the manufacturer, and lowering the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional schematic diagram of the hydraulic arc bending machine for special-shaped pipe fittings of the utility model.
[0017] Figure 2 is a schematic diagram of the movable platform of the hydraulic arc bending machine for special-shaped pipe fittings of the utility model.
[0018] Figure 3 is a schematic diagram of the special-shaped pipe fitting fixture of the hydraulic arc bending machine for special-shaped pipe fittings of the utility model.
[0019] Figure 4 is a schematic sectional view of the clamping plate of the hydraulic arc bending machine for special-shaped pipe fittings of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:
[0021] 1. Machine tool; 2. Pipe fitting bending assembly; 3. Movable platform; 4. Special-shaped pipe fitting fixture; 301. Threaded hole; 302. Groove; 401. Grooved wheel; 402. Groove; 403. Through hole; 404. Rotating wheel; 405. Support base; 406. Rotating clamping plate; 407. End cover; 4051. Motor; 4052. Lead screw; 4053. Clamping plate; 4054. Rubber pad; 4055. Threaded sleeve. Detailed implementation manners
[0022] The following further describes in detail the implementation manners of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0023] In the description of the present utility model, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Embodiment:
[0026] As shown in the Figure 1 to the Figure 4 accompanying drawings:
[0027] The utility model provides a hydraulic arc bending machine for special-shaped pipe fittings, which comprises a machine tool 1, a pipe fitting bending assembly 2 and a movable platform 3. The pipe fitting bending assembly 2 is installed on one side of the machine tool 1. A chute is formed on the upper end surface of the machine tool 1, and the movable platform 3 is installed in the chute. The movable platform 3 can move in the chute. A groove 302 is formed on the upper end surface of the movable platform 3, and a special-shaped pipe fitting clamp 4 is installed in the groove 302. The special-shaped pipe fitting is clamped in the special-shaped pipe fitting clamp 4. The special-shaped pipe fitting clamp 4 is composed of an end cover 407, a plurality of grooved pulleys 401 and a runner 404. A groove 402 is formed on the outer side of the grooved pulley 401. A rotating clamping plate 406 is installed on the runner 404. A support seat 405 is installed on the inner side of the runner 404. A clamping plate 4053 is installed on the upper end surface of the support seat 405. The clamping plate 4053 is used for clamping the special-shaped pipe fitting. After the special-shaped pipe fitting is clamped, the movable platform 3 will carry the pipe fitting into the pipe fitting bending assembly 2 for processing.
[0028] Wherein, a motor 4051 is arranged in the support seat 405. A lead screw 4052 is connected and installed at the output end of the motor 4051. A threaded sleeve 4055 is installed on the lower end surface of the clamping plate 4053. The threaded sleeve 4055 is in threaded engagement with the lead screw 4052. When the motor 4051 is started, its output end drives the lead screw 4052 to rotate, and the clamping plate 4053 is pushed out. Multiple clamping plates 4053 cooperate to clamp the special-shaped pipe fitting in the special-shaped pipe fitting clamp 4.
[0029] Wherein, a through hole 403 for a bolt to pass through is formed on the inner side of the grooved pulley 401. The grooved pulley 401 is installed in the groove 302 through a bolt.
[0030] Wherein, a threaded hole 301 is formed in the groove 302. The bolt passes through the grooved pulley 401 and is assembled and installed with the threaded hole 301, and the grooved pulley 401 sleeved on the bolt is installed in the groove 302.
[0031] Wherein, the distance between the side walls of the groove 402 is the same as the width of the rotating clamping plate 406. The rotating clamping plate 406 can rotate into the groove 402. Through the cooperation of the groove 402 and the rotating clamping plate 406, the runner 404 and the grooved pulley 401 can be connected, and the rotation angle of the runner 404 can be determined, which is convenient for clamping the special-shaped pipe fitting subsequently.
[0032] Wherein, a rubber pad 4054 is arranged on the upper end surface of the clamping plate 4053. The rubber pad 4054 can improve the clamping ability of the clamping plate 4053 and reduce the wear on the surfaces of the fixture and the pipe fitting during the processing of the special-shaped pipe fitting.
[0033] Among them, the hole pitch between a pair of the threaded holes 301 is equal to the sum of the widths of one runner 404 and one grooved pulley 401, which can make the structure of the special-shaped pipe fitting fixture 4 formed by combining a plurality of the runners 404 and grooved pulleys 401 more compact and the clamping effect better.
[0034] Specific usage mode and function of this embodiment:
[0035] Before preparing to process the special-shaped pipe fitting, first rotate each runner 404 to drive the support base 405 to rotate to different angles, place the special-shaped pipe fitting into the special-shaped pipe fitting fixture 4 from the end cover 407, and locally adjust the angle of each runner 404 according to the cross-sectional shape of the special-shaped pipe fitting until the support bases 405 are evenly distributed around the special-shaped pipe fitting and the angle for conveniently clamping the pipe fitting is adjusted. Then rotate the rotary clamping plate 406 to make it rotate into the slot 402 to determine the angles of the runners 404. The device starts to work. Start the motor 4051, and its output end drives the lead screw 4052 to rotate, pushing the clamping plate 4053 out from the support base 405. A plurality of clamping plates 4053 will staggeringly clamp the special-shaped pipe fitting. The movable platform 3 moves along the chute to send the special-shaped pipe fitting into the pipe fitting bending component 2 for processing. Until the special-shaped pipe fitting is bent, reverse the motor 4051. At this time, the processed special-shaped pipe fitting can be taken out. For one type of special-shaped pipe fitting, only the angle of the runner 404 needs to be adjusted once before processing, and then continuous processing can be carried out. Through the above steps, the hydraulic arc bending machine for special-shaped pipe fittings can clamp different types of special-shaped pipe fittings, improve the product quality, reduce the production cost, reduce the time for replacing the mold, and improve the production efficiency.
[0036] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. Hydraulic arc bending machine for special-shaped pipe fittings, comprising a machine tool (1), a pipe fitting bending assembly (2) and a movable platform (3). The pipe fitting bending assembly (2) is installed on one side of the machine tool (1). A chute is formed on the upper end face of the machine tool (1), and the movable platform (3) is installed in the chute. It is characterized in that: The upper end surface of the movable platform (3) is provided with a groove (302), and a special-shaped pipe fitting clamp (4) is installed in the groove (302). The special-shaped pipe fitting clamp (4) is composed of an end cover (407), a plurality of groove wheels (401) and a rotating wheel (404). A groove (402) is formed on the outer side of the groove wheel (401). A rotating clamping plate (406) is installed on the rotating wheel (404). A support seat (405) is installed inside the rotating wheel (404). A clamping plate (4053) is installed on the upper end surface of the support seat (405).
2. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 1, wherein: A motor (4051) is arranged inside the support seat (405). The output end of the motor (4051) is connected and installed with a lead screw (4052). A threaded sleeve (4055) is installed on the lower end surface of the clamping plate (4053). The threaded sleeve (4055) is in threaded engagement with the lead screw (4052).
3. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 1, wherein: A through hole (403) for a bolt to pass through is formed inside the groove wheel (401).
4. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 1, characterized in that: Threaded holes (301) are formed in the groove (302).
5. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 1, wherein: The distance between the two side walls of the groove (402) is the same as the width of the rotating clamping plate (406).
6. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 1, wherein: A rubber pad (4054) is arranged on the upper end surface of the clamping plate (4053).
7. The special-shaped pipe fitting hydraulic radian pushing and bending machine according to claim 4, wherein: The hole pitch between a pair of the threaded holes (301) is equal to the sum of the wheel widths of a rotating wheel (404) and a groove wheel (401).