Horizontal band sawing machine with chip removal function
By setting up a limit rack and collection tank on the horizontal band saw machine, automatic collection of debris and recycling of coolant is achieved, solving the problem that debris affects processing accuracy and cannot be recovered, improving processing accuracy and reducing costs.
Patent Information
- Application Number
- CN202420686499.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The existing horizontal band saw machines produce a large amount of debris during sawing, which affects the processing accuracy and cannot be recycled and filtered, resulting in high working costs and low efficiency.
The limit rack, collection tank and collection barrel are installed on the operating table of the horizontal band saw machine. The threaded rod is driven by the servo motor to clamp the metal, and during the sawing process, the debris are collected into the drying cylinder in the collection tank. After the debris is driven by the drive motor, the coolant is recycled to the coolant tank to realize the recycle of the coolant.
Effectively remove debris during sawing, improve processing accuracy, and reduce work costs and improve work efficiency through the recycling of coolant.
Smart Images
Figure CN223056849U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of horizontal band sawing machines, and particularly relates to a horizontal band sawing machine with a chip removal function. Background Technique
[0002] The horizontal band sawing machine belongs to the band sawing machine. The band sawing machine is mainly used for sawing various metal materials such as alloy structural steel, medium carbon steel, low alloy steel, heat-resistant die steel SKT, high alloy steel, special alloy steel, stainless steel, bearing steel, acid-resistant steel, and straightened steel. At present, a large amount of debris will be generated during the sawing of the horizontal band sawing machine on the market. The debris will affect the staff's observation of the processed material, resulting in problems affecting the processing accuracy. Moreover, the traditional horizontal band sawing machine cannot recycle and filter the coolant, and the coolant needs to be frequently replaced, increasing the working cost and reducing the working efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide a horizontal band sawing machine with a chip removal function to solve the existing problems.
[0004] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0005] The utility model is a horizontal band sawing machine with a chip removal function, which includes an operating table and a horizontal band sawing machine body. The horizontal band sawing machine body is arranged above the operating table. A limiting frame is arranged on one surface of the operating table. An electric telescopic rod is arranged on one surface of the limiting frame. One end of the electric telescopic rod is provided with a pressing plate. A track groove is arranged on one surface of the operating table. A threaded rod is arranged in the track groove. One end of the threaded rod is provided with a servo motor. Threaded holes with opposite threads are arranged on both sides of the circumferential surface of the threaded rod. A limiting plate is arranged on one surface of the slider. A collecting groove is arranged on one surface of the operating table. The collecting groove is of a conical structure. A clamping groove is arranged in the collecting groove. A connecting pipe is arranged in the clamping groove. A collecting bucket is arranged below the collecting groove. A driving motor is arranged on the lower surface of the collecting bucket. A driving shaft is arranged on one surface of the driving motor. The driving shaft penetrates through the collecting bucket and extends to the inside. A plug rod and a plurality of plug posts are arranged on the surface of the driving shaft. A drying cylinder is arranged on the driving shaft. A plurality of through holes are arranged on the circumferential surface of the drying cylinder. An installation hole and a plurality of jacks are arranged on the lower surface of the drying cylinder. The plug rod passes through the installation hole and extends into the drying cylinder. One end of the plug rod is threadedly connected with a fixing cap. A drain pipe is arranged on the lower side of the circumferential surface of the collecting bucket. A pump is arranged on the circumferential surface of the drain pipe. The drain pipe is communicated with the coolant tank of the horizontal band sawing machine body.
[0006] Furthermore, the shape and size of the slider are both adapted to the track groove, and the limiting plate is in sliding fit with the track groove.
[0007] Further, the positions of the limiting frame, the limiting plate and the collection tank are adapted to the horizontal band sawing machine body. The collection tank penetrates through the operating platform, and an arc-shaped plate is arranged around the bottom of the collection tank.
[0008] Further, a handle is arranged on the peripheral side of the collection barrel, and a rotating plate is hinged to one side of the operating platform.
[0009] Further, the shape and size of the jack are both adapted to the plug post, and the jack and the plug post are plugged into each other.
[0010] Further, a plurality of support legs are arranged on the lower surface of the drying cylinder, universal wheels are arranged on the lower surfaces of the support legs, and the universal wheels have a self-locking structure.
[0011] The utility model has the following beneficial effects:
[0012] In the utility model, by arranging a limiting frame, a collection tank and a collection barrel on the operating platform, when using the horizontal band sawing machine, the metal object to be sawn is placed between the two limiting plates. The servo motor is turned on to drive the threaded rod to rotate, so that the slider drives the limiting plate to clamp the metal object. Then the electric telescopic rod is turned on to drive the pressing plate to further limit and fix the metal object. The switch of the horizontal band sawing machine body is turned on, and the horizontal band sawing machine body moves downward to saw the metal object. During the sawing process, the coolant carries the metal chips generated by sawing and falls into the collection tank, and then enters the drying cylinder of the collection barrel through the connecting pipe in the collection tank. The driving motor is turned on to drive the driving shaft to rotate, so as to drive the drying cylinder to rotate and dry the metal chips falling into it. The liquid thrown out flows into the collection barrel through the through holes, and then the pump is turned on to recycle the coolant to the coolant tank of the horizontal band sawing machine body through the drain pipe, so that the coolant can be recycled, and at the same time, the metal chips are prevented from being soaked in the coolant all the time.
[0013] Of course, when implementing any product of the utility model, it is not necessarily required to achieve all the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is a schematic diagram of the overall structure of a horizontal band sawing machine with a chip removal function;
[0016] Figure 2 It is a top view of a horizontal band sawing machine with a chip removal function;
[0017] Figure 3 For Figure 2 the A-A sectional view in
[0018] Figure 4 For Figure 3 the B-B sectional view in
[0019] Figure 5 For Figure 3 the enlarged view of part C in
[0020] In the attached drawings, the list of components represented by each label is as follows:
[0021] 1 - operating table, 2 - horizontal band sawing machine body, 101 - limit frame, 1011 - electric telescopic rod, 1012 - extrusion plate, 1013 - handle, 1014 - rotating plate, 102 - track groove, 1021 - threaded rod, 1022 - servo motor, 1023 - slider, 1024 - limit plate, 1025 - collection tank, 1026 - clamping groove, 1027 - connecting pipe, 1028 - arc plate, 103 - collection barrel, 1031 - drive motor, 1032 - drive shaft, 1033 - insertion rod, 1034 - insertion column, 1035 - drying cylinder, 1036 - through hole, 1037 - mounting hole, 1038 - jack, 1039 - fixing cap, 104 - support leg, 1041 - universal wheel, 105 - drain pipe. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", etc. indicating orientation or position relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "equipped with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Please refer to Figures 1 - 5 As shown, the present utility model is a horizontal band sawing machine with a chip removal function, including an operating table 1 and a horizontal band sawing machine body 2. The horizontal band sawing machine body 2 is arranged above the operating table 1. A limiting frame 101 is arranged on one surface of the operating table 1. An electric telescopic rod 1011 is arranged on one surface of the limiting frame 101. A pressing plate 1012 is arranged at one end of the electric telescopic rod 1011. A track groove 102 is arranged on one surface of the operating table 1. A threaded rod 1021 is arranged in the track groove 102. A servo motor 1022 is arranged at one end of the threaded rod 1021. Threaded holes with opposite threads are arranged on both sides of the circumferential surface of the threaded rod 1021. A limiting plate 1024 is arranged on one surface of the slider 1023. A collection groove 1025 is arranged on one surface of the operating table 1. The collection groove 1025 is of a conical structure. A clamping groove 1026 is arranged in the collection groove 1025. A connecting pipe 1027 is arranged in the clamping groove 1026. A collection bucket 103 is arranged below the collection groove 1025. A driving motor 1031 is arranged on the lower surface of the collection bucket 103. A driving shaft 1032 is arranged on one surface of the driving motor 1031. The driving shaft 1032 penetrates through the collection bucket 103 and extends to the inside. A plug rod 1033 and a number of plug posts 1034 are arranged on the surface of the driving shaft 1032. A drying cylinder 1035 is arranged on the driving shaft 1032. A number of through holes 1036 are arranged on the circumferential surface of the drying cylinder 1035. An installation hole 1037 and a number of jacks 1038 are arranged on the lower surface of the drying cylinder 1035. The plug rod 1033 passes through the installation hole 1037 to the inside of the drying cylinder 1035. A fixing cap 1039 is threadedly connected to one end of the plug rod 1033. A drain pipe 105 is arranged on the lower side of the circumferential surface of the collection bucket 103. A pump is arranged on the circumferential surface of the drain pipe 105. The drain pipe 105 is communicated with the coolant tank of the horizontal band sawing machine body 2.
[0026] Among them, the shape and size of the slider 1023 are both adapted to the track groove 102, and the limiting plate 1024 is in sliding fit with the track groove 102.
[0027] Among them, the positions of the limiting frame 101, the limiting plate 1024 and the collection groove 1025 are adapted to the horizontal band sawing machine body 2. The collection groove 1025 penetrates through the operating table 1, and an arc-shaped plate 1028 is arranged around the bottom of the collection groove 1025.
[0028] Among them, a handle 1013 is provided on the circumferential side of the collection barrel 103, and a rotating plate 1014 is hinged to one side of the operating table 1.
[0029] Among them, the shape and size of the jack 1038 are both adapted to the plug post 1034, and the jack 1038 and the plug post 1034 are plugged together.
[0030] Among them, a plurality of support legs 104 are provided on the lower surface of the drying cylinder 1035, and a universal wheel 1041 is provided on the lower surface of the support leg 104. The universal wheel 1041 has a self-locking structure.
[0031] Please refer to Figures 1 - 5 As shown, the present invention is a method for using a horizontal band saw with a chip removal function: First, place the metal object to be sawed between the two limit plates 1024, turn on the servo motor 1022 to drive the threaded rod 1021 to rotate, so that the slider 1023 drives the limit plate 1024 to clamp the metal object. Then, turn on the electric telescopic rod 1011 to drive the pressing plate 1012 to further limit and fix the metal object. Turn on the switch of the horizontal band saw body 2, and the horizontal band saw body 2 moves downward to saw the metal object. During the sawing process, the coolant carries the metal chips generated by the sawing and falls into the collection tank 1025, and then enters the drying cylinder 1035 of the collection barrel 103 through the connecting pipe 1027 in the collection tank 1025. Turn on the drive motor 1031 to drive the drive shaft 1032 to rotate, so as to drive the drying cylinder 1035 to rotate to dry the metal chips falling therein. The liquid thrown out flows into the collection barrel 103 through the through hole 1036. Then, turn on the pump to recycle the coolant to the coolant tank of the horizontal band saw body 2 through the drain pipe 105, so that the coolant can be recycled, and at the same time, it is avoided that the metal chips are always soaked in the coolant. After use, take out the connecting pipe 1027 from the collection tank 1025, then rotate the rotating plate 1014, and then pull the handle 1013 to pull out the collection barrel 103 from the arc plate 1028 through the universal wheel 1041. Turn the fixing cap 1039 and remove it, and then take out the drying cylinder 1035, and pour the metal chips collected therein at a suitable position.
[0032] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A horizontal band sawing machine with a chip removal function, comprising an operating table (1) and a horizontal band sawing machine body (2), characterized in that: The horizontal band sawing machine body (2) is arranged above the operating table (1). A limiting frame (101) is arranged on one surface of the operating table (1). An electric telescopic rod (1011) is arranged on one surface of the limiting frame (101). A pressing plate (1012) is arranged at one end of the electric telescopic rod (1011). A track groove (102) is arranged on one surface of the operating table (1). A threaded rod (1021) is arranged in the track groove (102). A servo motor (1022) is arranged at one end of the threaded rod (1021). Threaded holes with opposite threads are arranged on both sides of the circumferential surface of the threaded rod (1021). A limiting plate (1024) is arranged on one surface of the slide block (1023). A collecting groove (1025) is arranged on one surface of the operating table (1). The collecting groove (1025) is of a conical structure. A clamping groove (1026) is arranged in the collecting groove (1025). A connecting pipe (1027) is arranged in the clamping groove (1026). A collecting bucket (103) is arranged below the collecting groove (1025). A driving motor (1031) is arranged on the lower surface of the collecting bucket (103). A driving shaft (1032) is arranged on one surface of the driving motor (1031). The driving shaft (1032) penetrates through the collecting bucket (103) and extends to the inside. A plug rod (1033) and a number of plug posts (1034) are arranged on the circumferential surface of the driving shaft (1032). A drying cylinder (1035) is arranged on the driving shaft (1032). A number of through holes (1036) are arranged on the circumferential surface of the drying cylinder (1035). An installation hole (1037) and a number of jacks (1038) are arranged on the lower surface of the drying cylinder (1035). The plug rod (1033) passes through the installation hole (1037) to the inside of the drying cylinder (1035). A fixing cap (1039) is threadedly connected to one end of the plug rod (1033). A drain pipe (105) is arranged on the lower side of the circumferential surface of the collecting bucket (103). A pump is arranged on the circumferential surface of the drain pipe (105). The drain pipe (105) is communicated with the coolant tank of the horizontal band sawing machine body (2).
2. The horizontal band sawing machine with chip removal function according to claim 1, characterized in that, The shape and size of the slide block (1023) are adapted to the track groove (102), and the limiting plate (1024) is in sliding fit with the track groove (102).
3. The horizontal band sawing machine with chip removal function according to claim 1, characterized in that, The positions of the limiting frame (101), the limiting plate (1024) and the collecting groove (1025) are adapted to the horizontal band sawing machine body (2). The collecting groove (1025) penetrates through the operating table (1), and an arc-shaped plate (1028) is arranged around the bottom of the collecting groove (1025).
4. A horizontal band sawing machine with a chip removal function according to claim 1, characterized in that, A handle (1013) is arranged on the circumferential surface of the collecting bucket (103), and a rotating plate (1014) is hinged to one side of the operating table (1).
5. A horizontal band sawing machine with a chip removal function according to claim 1, characterized in that, The shape and size of the jack (1038) are adapted to the plug post (1034), and the jack (1038) is inserted into the plug post (1034).
6. The horizontal band sawing machine with chip removal function according to claim 1, characterized in that, A plurality of support legs (104) are provided on the lower surface of the spin dryer drum (1035), and universal wheels (1041) are provided on the lower surface of the support legs (104). The universal wheels (1041) have a self-locking structure.