Engine valve machining tool
Multi-angle fixation is achieved through the hydraulic rod driving slider and turntable structure, combined with the hydraulic rod driving grinding block and motor grinding, and the use of a water pump circulation cooling system to reduce the cooling, solving the problem that traditional engine valve processing tooling cannot adapt to the clamping and fixing of workpieces of different models, avoiding valve deformation or thermal cracking caused by excessive temperature, and improving the practicality and processing accuracy of the equipment.
Patent Information
- Application Number
- CN202421924005.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Traditional engine valve processing tooling cannot adapt to the clamping and fixation of different types of workpieces, and the temperature during processing is too high, resulting in valve deformation or thermal cracking.
The hydraulic rod drives the slider and turntable structure are used to achieve multi-angle fixation, combined with the hydraulic rod driving the grinding block and the motor grinding, and the water pump circulating cooling system is used to cool down.
While achieving reliable fixation of workpieces of different models, it avoids the problem of excessive temperature during processing, and improves the practicality and processing accuracy of the equipment.
Smart Images
Figure CN223057381U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning processing, in particular to a processing tool for engine valves. Background Art
[0002] The engine valve is an important component in an internal combustion engine, mainly used to control the flow of air or gas mixture entering and leaving the cylinder. In a four-stroke engine, the valve is responsible for opening and closing during the intake and exhaust strokes of the cylinder to ensure the correct entry and exit of fuel and air, thereby realizing the combustion process and emission control.
[0003] The traditional processing tool for engine valves fixes the valve by twisting a screw rod to drive a clamping plate to move, and then uses a centering and positioning device to ensure that the center line of the valve is aligned with the machine tool spindle. The processing process includes turning the outer shapes of the valve stem and valve disc on a lathe, using a milling machine or a special milling cutter to perform fine processing on specific parts of the valve, and controlling the final dimensional accuracy and surface finish through a grinding machine. However, the traditional processing tool for engine valves does not consider the problem that different types of workpieces need to be dealt with during processing, and the fixed arc of the clamping plate causes the equipment to be unable to clamp and fix it. Therefore, a processing tool for engine valves is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a processing tool for engine valves, aiming to improve the problem that in the prior art, twisting a screw rod to drive a clamping plate to move to fix the valve does not consider the problem that the fixed arc of the clamping plate causes the inability to clamp and fix different types of workpieces.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A processing tool for engine valves includes a bottom plate. A first support plate is fixedly connected to the upper surface of the bottom plate. A fixing plate is fixedly connected to a side wall of the first support plate. A slider is arranged inside the fixing plate. A first hydraulic rod is fixedly connected to a side wall of the first support plate. The output end of the first hydraulic rod penetrates through the top fixing plate and is fixedly connected to the side wall of the slider. A connecting plate is fixedly connected to the side wall of the slider. A chute is formed inside the fixing plate. The side wall of the slider is slidably connected inside the chute. A turntable is rotatably connected to a side wall of the first support plate. A connecting block is rotatably connected to the side wall of the turntable. Fixing rings are fixedly connected to one ends of the connecting plates. A limiting block is fixedly connected to the other end of the bottom connecting plate. One end of the connecting block is rotatably connected to the side wall of the connecting plate;
[0007] As a further description of the above technical solution:
[0008] A support plate two is arranged on the upper surface of the bottom plate, a motor is arranged on the side wall of the support plate two, and a grinding block is fixedly connected to the output end of the motor;
[0009] As a further description of the above technical solution:
[0010] A protective shell is fixedly connected to the side wall of the support plate two, the protective shell is arranged outside the grinding block, a clamping block is arranged at the bottom of the support plate two, and a fixing block one is fixedly connected to the upper surface of the bottom plate;
[0011] As a further description of the above technical solution:
[0012] A hydraulic rod two is arranged inside the fixing block one, a clamping groove one is formed inside the bottom plate, the side wall of the clamping block is slidably connected inside the clamping groove one, and the output end of the hydraulic rod two is fixedly connected to the side wall of the clamping block;
[0013] As a further description of the above technical solution:
[0014] A water tank is arranged on the lower surface of the bottom plate, a clamping groove two is formed inside the bottom plate, the side wall of the water tank is slidably connected inside the clamping groove two, a filter tank is formed inside the bottom plate, and a filter screen is arranged inside the filter tank;
[0015] As a further description of the above technical solution:
[0016] An auxiliary component is arranged on one side of the bottom plate, the auxiliary component is used for pulling other components, a water pump is arranged on the upper surface of the bottom plate, hoses are fixedly connected to both the input end and the output end of the water pump, a support plate is fixedly connected to the upper surface of the bottom plate, a fixing block two is fixedly connected to the upper surface of the support plate, and the side wall of the upper hose penetrates through the inner wall of the fixing block two and extends to the outside;
[0017] As a further description of the above technical solution:
[0018] The auxiliary component includes a handle one and a handle two, the lower surface of the handle one is fixedly connected to the upper surface of the filter screen, and the side wall of the handle two is fixedly connected to the side wall of the water tank;
[0019] As a further description of the above technical solution:
[0020] One end of the upper hose is fixedly connected to a spray head, one end of the lower hose penetrates through the side wall of the bottom plate and extends into the water tank, and support columns are fixedly connected to the lower surface of the bottom plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In this utility model, when using this device to process engine valves, first start the first hydraulic rod, which pushes the slider to move in the chute, and then drives the connecting block to rotate, so that the connecting block drives the turntable to rotate. Under the combined action of the turntable and the connecting plate, the fixing ring moves inward to fix the valve, solving the problem that the traditional engine valve processing tooling cannot fix workpieces of different models due to its single structure, and improving the practicability of the device.
[0023] 2. In this utility model, start the second hydraulic rod to drive the clamping block and the second support plate to move, so that the grinding block reaches the designated position, start the motor for grinding, and then start the water pump to pump water from the water tank, through the hose to the nozzle to cool the grinding area and wash away the residues. The water flows back to the water tank after being filtered by the filter screen, realizing circulation, solving the problem that the traditional engine valve processing tooling causes valve deformation or thermal cracking due to excessive temperature during processing, and improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a three-dimensional schematic diagram of an engine valve processing tooling proposed by this utility model;
[0025] Figure 2 is a structural schematic diagram of the first support plate of an engine valve processing tooling proposed by this utility model;
[0026] Figure 3 is a structural schematic diagram of the top of the bottom plate of an engine valve processing tooling proposed by this utility model;
[0027] Figure 4 is a cross-sectional view of the bottom plate of an engine valve processing tooling proposed by this utility model.
[0028] LEGEND DESCRIPTION:
[0029] 1. Bottom plate; 2. First support plate; 3. Fixed plate; 4. First hydraulic rod; 5. Slider; 6. Connecting plate; 7. Chute; 8. Turntable; 9. Connecting block; 10. Fixing ring; 11. Limiting block; 12. Second support plate; 13. Motor; 14. Protective shell; 15. Grinding block; 16. Clamping block; 17. First fixing block; 18. Second hydraulic rod; 19. First card slot; 20. Water pump; 21. Hose; 22. Support plate; 23. Second fixing block; 24. Nozzle; 25. Filter screen; 26. Filter pool; 27. First handle; 28. Second card slot; 29. Water tank; 30. Support column; 31. Second handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0031] Referring to Figure 1 - Figure 2 , an embodiment provided by the present invention: a processing tool for engine valves, including a bottom plate 1. A first support plate 2 is fixedly connected to the upper surface of the bottom plate 1. A fixing plate 3 is fixedly connected to the side wall of the first support plate 2. A slider 5 is arranged inside the fixing plate 3. A first hydraulic rod 4 is fixedly connected to the side wall of the first support plate 2. The output end of the first hydraulic rod 4 penetrates through the top fixing plate 3 and is fixedly connected to the side wall of the slider 5. A connecting plate 6 is fixedly connected to the side wall of the slider 5. A chute 7 is opened inside the fixing plate 3. The side wall of the slider 5 is slidably connected inside the chute 7. A turntable 8 is rotatably connected to the side wall of the first support plate 2. A connecting block 9 is rotatably connected to the side wall of the turntable 8. Fixed rings 10 are fixedly connected to one ends of the connecting plates 6. A limiting block 11 is fixedly connected to the other end of the bottom connecting plate 6. One end of the connecting block 9 is rotatably connected to the side wall of the connecting plate 6.
[0032] When operating this device to process the engine valves, first start the first hydraulic rod 4. After the first hydraulic rod 4 starts to work, its output end will push the slider 5 to slide along the inside of the chute 7. As the slider 5 moves, the connecting plate 6 connected to it will also move accordingly. At the same time, the movement of the connecting plate 6 drives the connecting block 9 to rotate, and this rotation further causes the turntable 8 to start rotating. During this rotation process, under the combined action of the thrust of the fixed ring 10 on the connecting plate 6 and the rotational force of the turntable 8, it moves inward and finally realizes the fixing effect on the valve.
[0033] Referring to Figure 3 - Figure 4, on the upper surface of the bottom plate 1, there is a second support plate 12. On the side wall of the second support plate 12, there is a motor 13. The output end of the motor 13 is fixedly connected to a grinding block 15. On the side wall of the second support plate 12, there is a protective shell 14 fixedly connected. The protective shell 14 is arranged outside the grinding block 15. At the bottom of the second support plate 12, there is a clamping block 16. On the upper surface of the bottom plate 1, there is a first fixing block 17 fixedly connected. Inside the first fixing block 17, there is a second hydraulic rod 18. Inside the bottom plate 1, there is a first clamping groove 19. The side wall of the clamping block 16 is slidably connected inside the first clamping groove 19. The output end of the second hydraulic rod 18 is fixedly connected to the side wall of the clamping block 16. On the lower surface of the bottom plate 1, there is a water tank 29. Inside the bottom plate 1, there is a second clamping groove 28. The side wall of the water tank 29 is slidably connected inside the second clamping groove 28. Inside the bottom plate 1, there is a filter tank 26. Inside the filter tank 26, there is a filter screen 25. On one side of the bottom plate 1, there is an auxiliary component which is used to pull other components. On the upper surface of the bottom plate 1, there is a water pump 20. Both the input end and the output end of the water pump 20 are fixedly connected with a hose 21. On the upper surface of the bottom plate 1, there is a support plate 22 fixedly connected. On the upper surface of the support plate 22, there is a second fixing block 23 fixedly connected. The side wall of the top hose 21 penetrates through the inner wall of the second fixing block 23 and extends to the outside. The auxiliary component includes a first handle 27 and a second handle 31. The lower surface of the first handle 27 is fixedly connected to the upper surface of the filter screen 25. The side wall of the second handle 31 is fixedly connected to the side wall of the water tank 29. One end of the top hose 21 is fixedly connected to a nozzle 24. One end of the bottom hose 21 penetrates through the side wall of the bottom plate 1 and extends into the water tank 29. On the lower surface of the bottom plate 1, there are support columns 30 fixedly connected.
[0034] Start the second hydraulic rod 18 to drive the clamping block 16 to move. The clamping block 16 further drives the second support plate 12 to move, thereby guiding the grinding block 15 to move to the designated position. Then start the motor 13 to drive the grinding block 15 to rotate and grind the valve of the engine. After the grinding work is completed, start the water pump 20. The input end of the water pump 20 draws water from inside the water tank 29, and then conveys the water to the hose 21 through the output end, and finally reaches the nozzle 24. Use the water flow to cool the grinding area and clean the residual substances generated during the grinding process. Then the water flow passes through the filter screen 25, enters the filter tank 26, and after being filtered, enters the water tank 29 again to complete the entire circulation process.
[0035] Working principle: When using this device to process the engine valve, first start the first hydraulic rod 4. The output end of the first hydraulic rod 4 pushes the slider 5 to move inside the chute 7. The slider 5 drives the connecting plate 6 to move, so that the connecting plate 6 drives the connecting block 9 to rotate, and then causes the turntable 8 to rotate. At this time, under the thrust of the connecting plate 6 and the rotation of the turntable 8, the fixed ring 10 moves inward to fix the valve. Next, start the second hydraulic rod 18 to drive the clamping block 16 to move. The clamping block 16 drives the second support plate 12 to move, and then drives the grinding block 15 to reach the specified position. Start the motor 13 to drive the grinding block 15 to rotate to grind the engine valve. Subsequently, start the water pump 20. The input end of the water pump 20 draws water from the inside of the water tank 29 and then conveys the water from the output end into the hose 21 to reach the nozzle 24 to cool the grinding area and wash away the residues generated during grinding. The water flow enters the filter tank 26 after passing through the filter screen 25. The water flow is filtered and finally enters the water tank 29 to complete the cycle.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An engine valve processing tooling, comprising a bottom plate (1), characterized in that: On the upper surface of the bottom plate (1), a first support plate (2) is fixedly connected. On the side wall of the first support plate (2), a fixing plate (3) is fixedly connected. Inside the fixing plate (3), a slider (5) is arranged. On the side wall of the first support plate (2), a first hydraulic rod (4) is fixedly connected. The output end of the first hydraulic rod (4) penetrates through the top fixing plate (3) and is fixedly connected to the side wall of the slider (5). On the side wall of the slider (5), a connecting plate (6) is fixedly connected. Inside the fixing plate (3), a chute (7) is formed. The side wall of the slider (5) is slidably connected inside the chute (7). On the side wall of the first support plate (2), a turntable (8) is rotatably connected. On the side wall of the turntable (8), a connecting block (9) is rotatably connected. One end of each connecting plate (6) is fixedly connected with a fixing ring (10). The other end of the bottom connecting plate (6) is fixedly connected with a limiting block (11). One end of the connecting block (9) is rotatably connected to the side wall of the connecting plate (6).
2. The engine valve processing tooling according to claim 1, characterized in that: On the upper surface of the bottom plate (1), a second support plate (12) is arranged. On the side wall of the second support plate (12), a motor (13) is arranged. The output end of the motor (13) is fixedly connected with a grinding block (15).
3. The engine valve processing tooling according to claim 2, characterized in that: On the side wall of the second support plate (12), a protective shell (14) is fixedly connected. The protective shell (14) is arranged outside the grinding block (15). At the bottom of the second support plate (12), a clamping block (16) is arranged. On the upper surface of the bottom plate (1), a first fixing block (17) is fixedly connected.
4. The machining tooling for an engine valve according to claim 3, characterized in that: Inside the first fixing block (17), a second hydraulic rod (18) is arranged. Inside the bottom plate (1), a first clamping groove (19) is formed. The side wall of the clamping block (16) is slidably connected inside the first clamping groove (19). The output end of the second hydraulic rod (18) is fixedly connected to the side wall of the clamping block (16).
5. The machining tooling for an engine valve according to claim 4, characterized in that: On the lower surface of the bottom plate (1), a water tank (29) is arranged. Inside the bottom plate (1), a second clamping groove (28) is formed. The side wall of the water tank (29) is slidably connected inside the second clamping groove (28). Inside the bottom plate (1), a filter pool (26) is formed. Inside the filter pool (26), a filter screen (25) is arranged.
6. The machining tooling for an engine valve according to claim 5, characterized in that: On one side of the bottom plate (1), an auxiliary component is arranged. The auxiliary component is used to pull other components. On the upper surface of the bottom plate (1), a water pump (20) is arranged. Both the input end and the output end of the water pump (20) are fixedly connected with a hose (21). On the upper surface of the bottom plate (1), a support plate (22) is fixedly connected. On the upper surface of the support plate (22), a second fixing block (23) is fixedly connected. The side wall of the upper hose (21) penetrates through the inner wall of the second fixing block (23) and extends to the outside.
7. The machining tooling for an engine valve according to claim 6, characterized in that: The auxiliary component includes a first handle (27) and a second handle (31). The lower surface of the first handle (27) is fixedly connected to the upper surface of the filter screen (25). The side wall of the second handle (31) is fixedly connected to the side wall of the water tank (29).
8. A kind of engine valve processing tooling according to claim 7, characterized in that: One end of the hose (21) at the top is fixedly connected to a nozzle (24). One end of the hose (21) at the bottom penetrates through the side wall of the bottom plate (1) and extends into the interior of the water tank (29). The lower surface of the bottom plate (1) is fixedly connected to a support column (30).