Improved structure of ultrasonic transducer assembly tool
Through the improvement of the drive assembly and the pressurized detection assembly, the ultrasonic transducer airtightness detection is achieved efficiently, solving the problem of cumbersome operation of multiple sets of equipment in the prior art, and improving detection efficiency and stability.
Patent Information
- Application Number
- CN202422015126.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing ultrasonic transducer clamping tooling requires multiple sets of driving equipment to be used together, and the operation process is cumbersome and affects the detection efficiency.
The ultrasonic transducer is clamped by the hydraulic rod and the gas compression in the piston plate and the pressure detection tube is used to perform airtightness detection. Only one set of driving equipment is required to complete the detection.
It improves the efficiency and stability of the airtightness detection of ultrasonic transducers and simplifies the operation process.
Smart Images

Figure CN223057671U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultrasonic transducer detection equipment, and particularly relates to an improved structure of an ultrasonic transducer assembly tooling. Background Art
[0002] An ultrasonic transducer is a device that can convert electrical energy and acoustic energy into each other, and is mainly used to generate and receive ultrasonic waves. It has a wide range of applications in many industrial and medical applications. The core component of an ultrasonic transducer is usually a piezoelectric ceramic sheet. The piezoelectric effect refers to that when an electric field is applied, the piezoelectric material will undergo dimensional changes, thereby generating mechanical motion or sound waves. This property of the material makes it possible to be used as an element for emitting and receiving sound waves. During the airtightness detection process of an ultrasonic transducer, a clamping tooling is usually required for fixation.
[0003] In the prior art, during the use of an ultrasonic transducer clamping tooling, a cylinder is usually used to drive a clamping plate to fix the ultrasonic transducer, and then the ultrasonic transducer is sealed up and down, and gas is injected, and the change of the pressure gauge is observed to detect whether there is a leakage situation. However, multiple sets of driving devices need to be used in cooperation during the whole detection process, and the operation process is relatively cumbersome, which affects the detection efficiency of the airtightness of the ultrasonic transducer.
[0004] Therefore, we provide an improved structure of an ultrasonic transducer assembly tooling to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an improved structure of an ultrasonic transducer assembly tooling, which solves the problems that the ultrasonic transducer clamping tooling in the prior art has a single function, multiple sets of driving devices need to be used in cooperation during the detection process of the ultrasonic transducer, and the operation process is relatively cumbersome through the cooperation of a driving component and a pressurization detection component.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is an improved structure of an ultrasonic transducer assembly tooling, including a detection table. A detection groove is opened at the top of the detection table, an ultrasonic transducer body is arranged at the top of the detection groove, and clamping plates are arranged on both sides of the ultrasonic transducer body;
[0008] A driving component is arranged at the top of the detection table. The driving component includes a hydraulic rod. The hydraulic rod is arranged at the top of the detection table, the output end of the hydraulic rod is fixedly connected with a pressurization pipe, a pressing plate is arranged at the bottom of the pressurization pipe, push rods are fixedly connected to both sides of the pressing plate, and push blocks are fixedly connected to the opposite sides of the clamping plates;
[0009] A pressure detection assembly is provided on the top of the detection table. The pressure detection assembly includes a piston piece which is slidably connected inside a pressure pipe. The top of the pressure pipe is communicated with an air delivery pipe.
[0010] The present utility model is further configured such that a sealing plug is fixedly connected to the surface of the air delivery pipe, and a support column is fixedly connected between the sealing plug and the pressure pipe.
[0011] The present utility model is further configured such that the pressure detection assembly further includes a detection pipe which is communicated with the bottom of the detection table, and the other end of the detection pipe is communicated with a pressure gauge.
[0012] The present utility model is further configured such that a first solenoid valve is sleeved on the surface of the detection pipe, and a second solenoid valve is sleeved on the surface of the air delivery pipe.
[0013] The present utility model is further configured such that a vertical rod is fixedly connected to the bottom of the sealing plug, and the bottom of the vertical rod penetrates through the pressure pipe and is fixedly connected to a pressing plate.
[0014] The present utility model is further configured such that a first spring is sleeved on the surface of the vertical rod, and the top and bottom ends of the first spring are respectively fixedly connected to the pressure pipe and the pressing plate.
[0015] The present utility model is further configured such that a sliding rod is fixedly connected to the top of the detection table, and a second spring and a moving plate are respectively sleeved on the surface of the sliding rod. The rear side of the moving plate is fixedly connected to a pushing block.
[0016] The present utility model is further configured such that a support is fixedly connected to the surface of the hydraulic rod, and the bottom of the support is fixedly connected to the detection table.
[0017] The present utility model has the following beneficial effects:
[0018] Through the setting of the driving assembly, after the ultrasonic transducer body is inserted into the detection slot, the hydraulic rod can drive two sets of clamping plates to move relatively to clamp the ultrasonic transducer body, improving the stability during detection. While the hydraulic rod drives the pressure pipe to move downward, it can cooperate with the vertical rod and the piston piece to compress the gas in the pressure pipe. After the ultrasonic transducer body is clamped and fixed, the compressed gas is released to perform airtightness detection on the ultrasonic transducer body. The entire detection process only requires one set of driving equipment to work, which can effectively improve the detection efficiency.
[0019] Of course, when implementing any product of the present utility model, it is not necessarily required to achieve all the above-mentioned advantages simultaneously. Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below.
[0021] Figure 1 It is a three-dimensional structure diagram of an improved structure of an ultrasonic transducer assembly tooling;
[0022] Figure 2 It is a schematic diagram of the ultrasonic transducer body disengaging from the detection groove in the improved structure of the ultrasonic transducer assembly tooling;
[0023] Figure 3 It is a side sectional view of the pressure pipe and the sealing plug in the improved structure of the ultrasonic transducer assembly tooling;
[0024] Figure 4 It is a schematic diagram of the downward movement of the pressure pipe in the improved structure of the ultrasonic transducer assembly tooling;
[0025] Figure 5 It is a schematic diagram of the clamping plate fixing the ultrasonic transducer body in the improved structure of the ultrasonic transducer assembly tooling.
[0026] In the attached drawings: 1. Detection table; 2. Detection groove; 3. Ultrasonic transducer body; 4. Clamping plate; 5. Hydraulic rod; 6. Pressure pipe; 7. Pressure plate; 8. Push rod; 9. Push block; 10. Piston piece; 11. Air delivery pipe; 12. Sealing plug; 13. Support column; 14. Detection pipe; 15. Pressure gauge; 16. First solenoid valve; 17. Second solenoid valve; 18. Vertical rod; 19. First spring; 20. Slide rod; 21. Second spring; 22. Moving plate; 23. Bracket. Detailed implementation manners
[0027] Next, the technical solutions in the embodiments of the present utility model will be described with reference to the accompanying drawings in the embodiments of the present utility model. The described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Specific embodiment one
[0029] Please refer to Figures 1-5 , the present utility model is an improved structure of an ultrasonic transducer assembly tooling, including a detection table 1. A detection groove 2 is opened at the top of the detection table 1. An ultrasonic transducer body 3 is arranged at the top of the detection groove 2. Clamping plates 4 are arranged on both sides of the ultrasonic transducer body 3; A driving assembly is arranged at the top of the detection table 1. The driving assembly includes a hydraulic rod 5. The hydraulic rod 5 is arranged at the top of the detection table 1. The output end of the hydraulic rod 5 is fixedly connected with a pressure pipe 6. A pressure plate 7 is arranged at the bottom of the pressure pipe 6. Push rods 8 are fixedly connected to both sides of the pressure plate 7. Push blocks 9 are fixedly connected to the opposite sides of the clamping plates 4; A pressure detection assembly is arranged at the top of the detection table 1. The pressure detection assembly includes a piston piece 10. The piston piece 10 is slidably connected inside the pressure pipe 6. An air delivery pipe 11 is communicated with the top of the pressure pipe 6.
[0030] Specifically, a gasket is fixed inside the detection groove 2. After the ultrasonic transducer body 3 is inserted into the detection groove 2, the sealing performance at the bottom of the ultrasonic transducer body 3 can be maintained. A rubber pad is installed inside the clamping plate 4, which can buffer the clamping process of the ultrasonic transducer body 3. The push rod 8 is in contact with the surface of the push block 9. When the push rod 8 moves downward, the push block 9 can be pushed to adjust the position of the clamping plate 4. The piston piece 10 is slidably connected to the inner wall of the pressure pipe 6. By moving the piston piece 10 up and down, the air inside the pressure pipe 6 can be compressed. Specific Embodiment Two
[0032] Please refer to Figures 1-5 , on the basis of Specific Embodiment One, a sealing plug 12 is fixedly connected to the surface of the air delivery pipe 11. A support column 13 is fixedly connected between the sealing plug 12 and the pressure pipe 6. The pressure detection assembly further includes a detection pipe 14. The detection pipe 14 communicates with the bottom of the detection table 1. The other end of the detection pipe 14 communicates with a pressure gauge 15. A first electromagnetic valve 16 is sleeved on the surface of the detection pipe 14. A second electromagnetic valve 17 is sleeved on the surface of the air delivery pipe 11. A vertical rod 18 is fixedly connected to the bottom of the sealing plug 12. The bottom of the vertical rod 18 penetrates through the pressure pipe 6 and is fixedly connected to the pressing plate 7. A first spring 19 is sleeved on the surface of the vertical rod 18. The top and bottom ends of the first spring 19 are respectively fixedly connected to the pressure pipe 6 and the pressing plate 7. A sliding rod 20 is fixedly connected to the top of the detection table 1. A second spring 21 and a moving plate 22 are respectively sleeved on the surface of the sliding rod 20. The rear side of the moving plate 22 is fixedly connected to the push block 9. A support 23 is fixedly connected to the surface of the hydraulic rod 5. The bottom of the support 23 is fixedly connected to the detection table 1.
[0033] Specifically, the sealing plug 12 is made of rubber. When the sealing plug 12 moves downward and inserts into the top of the ultrasonic transducer body 3, the top of the ultrasonic transducer body 3 can be sealed, improving the sealing performance during detection. The pressure gauge 15 communicates with one end of the detection pipe 14, which can detect the leaked gas of the ultrasonic transducer body 3. The first electromagnetic valve 16 can control the opening and closing of the detection pipe 14. The second electromagnetic valve 17 can control the opening and closing of the air delivery pipe 11. Both the first spring 19 and the second spring 21 have the function of compressing and storing energy. The pressing plate 7 can be reset through the first spring 19, and the clamping plate 4 can be reset through the second spring 21.
[0034] The working principle of the present utility model is as follows: The staff inserts the bottom of the ultrasonic transducer body 3 to be detected into the detection groove 2 and makes the detection pipe 14 communicate with the bottom of the ultrasonic transducer body 3. Then, the hydraulic rod 5 is started through an external controller. The hydraulic rod 5 cooperates with the pressure pipe 6 to drive the pressing plate 7 to move downward. When the pressing plate 7 drives the push rod 8 to contact the push block 9, the position of the push block 9 remains unchanged. At this time, the piston piece 10 will be driven to move upward through the vertical rod 18 to compress the gas inside the pressure pipe 6, as Figure 4 shown;
[0035] Continue to control the hydraulic rod 5 to drive the pressure plate 7 to move downward. The pressure plate 7 cooperates with the push rod 8 to push the push block 9 to move. The push block 9 drives the two groups of clamping plates 4 to move relatively to clamp and fix the ultrasonic transducer body 3, improving the stability during detection, as Figure 5 shown;
[0036] While the pressure pipe 6 moves downward, it will drive the sealing plug 12 to insert into the top of the ultrasonic transducer body 3. At this time, start the second solenoid valve 17 to open the air supply pipe 11. The compressed gas inside the pressure pipe 6 will enter the ultrasonic transducer body 3. When there is a lack of airtightness inside the ultrasonic transducer body 3, the gas will enter the detection pipe 14 through the ultrasonic transducer body 3. By observing the numerical change of the pressure gauge 15, the gas leakage situation of the ultrasonic transducer body 3 can be judged. Only one set of driving equipment is required to work during the whole detection process, which can effectively improve the detection efficiency.
[0037] The standard parts used in the present utility model can all be purchased from the market, and can also be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming of those skilled in the art, which belongs to the common general knowledge in the art. Therefore, the control method and circuit connection are not explained in detail in the present utility model.
[0038] The above-disclosed preferred embodiments of the present utility model are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor limit the present utility model to the specific embodiments described. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the technical field can understand and utilize the present utility model well.
Claims
1. Improved structure of an ultrasonic transducer assembly tooling, including a detection table (1), characterized in that: A detection groove (2) is formed at the top of the detection table (1), an ultrasonic transducer body (3) is arranged at the top of the detection groove (2), and clamping plates (4) are arranged on both sides of the ultrasonic transducer body (3); A driving assembly is arranged at the top of the detection table (1). The driving assembly includes a hydraulic rod (5). The hydraulic rod (5) is arranged at the top of the detection table (1). The output end of the hydraulic rod (5) is fixedly connected with a pressure pipe (6). A pressing plate (7) is arranged at the bottom of the pressure pipe (6). Push rods (8) are fixedly connected to both sides of the pressing plate (7). Push blocks (9) are fixedly connected to the opposite sides of the clamping plates (4); A pressure detection assembly is arranged at the top of the detection table (1). The pressure detection assembly includes a piston piece (10). The piston piece (10) is slidably connected inside the pressure pipe (6). An air delivery pipe (11) is communicated with the top of the pressure pipe (6).
2. The improved structure of the ultrasonic transducer assembly tooling according to claim 1, characterized in that: A sealing plug (12) is fixedly connected to the surface of the air delivery pipe (11). A support column (13) is fixedly connected between the sealing plug (12) and the pressure pipe (6).
3. The improved structure of the ultrasonic transducer assembly tooling according to claim 1, characterized in that: The pressure detection assembly further includes a detection pipe (14). The detection pipe (14) is communicated with the bottom of the detection table (1). The other end of the detection pipe (14) is communicated with a pressure gauge (15).
4. The improved structure of the ultrasonic transducer assembly tooling according to claim 3, wherein: A first electromagnetic valve (16) is sleeved on the surface of the detection pipe (14), and a second electromagnetic valve (17) is sleeved on the surface of the air delivery pipe (11).
5. The improved structure of the ultrasonic transducer assembly tooling according to claim 2, characterized in that: A vertical rod (18) is fixedly connected to the bottom of the sealing plug (12). The bottom of the vertical rod (18) penetrates through the pressure pipe (6) and is fixedly connected with the pressing plate (7).
6. The improved structure of the ultrasonic transducer assembly tooling according to claim 5, characterized in that: A first spring (19) is sleeved on the surface of the vertical rod (18). The top end and the bottom end of the first spring (19) are respectively fixedly connected with the pressure pipe (6) and the pressing plate (7).
7. The improved structure of the ultrasonic transducer assembly tooling according to claim 1, wherein: A sliding rod (20) is fixedly connected to the top of the detection table (1). A second spring (21) and a moving plate (22) are respectively sleeved on the surface of the sliding rod (20). The rear side of the moving plate (22) is fixedly connected with the push block (9).
8. The improved structure of the ultrasonic transducer assembly tooling according to claim 1, characterized in that: A support (23) is fixedly connected to the surface of the hydraulic rod (5). The bottom of the support (23) is fixedly connected with the detection table (1).