Mine truck turnover mechanism
By fixing the flip seat assembly and strengthening structure, the complex assembly and maintenance problems of mining vehicle flip mechanism are solved, and rapid assembly and convenient maintenance are achieved, cost reduction and structural strength are improved.
Patent Information
- Application Number
- CN202422349875.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The assembly of the mining vehicle flip mechanism is difficult, the assembly cost is high, and the maintenance or replacement is complicated, which affects the vehicle operation and mine production progress.
The bolt-tightening type fixed flip seat assembly is adopted to replace the traditional welding method, and the structural strength is improved through the bottom support structure and reinforcement plate, simplifying the assembly process and facilitating later maintenance.
Save assembly time, reduce costs, improve the convenience of replacement and maintenance of flipped seat assembly, and enhance structural stability and durability.
Smart Images

Figure CN223058884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore car tipping mechanisms, and particularly relates to an ore vehicle tipping mechanism. Background Art
[0002] As one of the key components of mining dump trucks, the performance and efficiency of the tipping mechanism are directly related to the vehicle's ability to perform rapid material loading and unloading tasks. Through a precisely designed mechanical structure, such mechanisms enable mining dump trucks to easily achieve smooth lifting and stable falling of the box body, thus efficiently completing the loading and unloading operations of heavy materials such as ores and coals. The tipping mechanism not only needs to have a strong load-bearing capacity but also good durability and reliability to cope with the harsh mining operation environment.
[0003] This mechanism is usually fixed on the bottom plate of the cargo box body and connected to the vehicle frame to form a stable support system. This connection not only ensures the stability and safety during the tipping process but also optimizes the material transportation efficiency. However, in the current production process, the installation of the tipping mechanism is often a relatively complex and time-consuming link. It requires on-site fitting and welding operations after the frame and the cargo box body are respectively manufactured. Although this method can ensure a high degree of fitting and sealing between the cargo box body and the frame, effectively preventing material leakage, it also brings a series of problems.
[0004] Firstly, it requires the production of the frame and the cargo box body to be carried out at the same location, or at least to be able to quickly and economically transport the two to the same location for assembly. This undoubtedly increases the additional transportation costs and time costs for some mining areas with remote geographical locations or inconvenient transportation. Secondly, when installing the tipping mechanism by on-site fitting and welding, once cracks, deformations or other failures occur during use, the difficulty of repair or replacement will increase significantly. This not only requires professional technicians to perform delicate operations but may also extend the repair cycle due to on-site conditions, thus affecting the normal operation of the vehicle and the production progress of the mine. Summary of the Utility Model
[0005] To solve the technical problems of high assembly difficulty and high assembly cost of the ore vehicle tipping mechanism in the prior art, the utility model provides an ore vehicle tipping mechanism.
[0006] To achieve the above object, the technical solution adopted by the utility model is as follows:
[0007] A tipping mechanism for a mining vehicle, including a tipping seat assembly. The tipping seat assembly can be fixed to the bottom plate of the cargo box body and connected to the vehicle frame. The tipping seat assembly includes a main tipping seat and a secondary tipping seat. Both the main tipping seat and the secondary tipping seat are provided with circular pin holes. The axial direction of the circular pin holes is parallel to the bottom plate of the cargo box body. The circular pin holes of the main tipping seat and the secondary tipping seat are coaxially arranged. The main tipping seat and the secondary tipping seat are arranged on both sides of a longitudinal beam in the vehicle frame. One side of the side of the main tipping seat facing the bottom plate of the cargo box body is connected to a cross beam in the vehicle frame by a number of fastening bolts, and the other side is connected to a first reinforcing plate by a number of fastening bolts. One side of the first reinforcing plate facing the bottom plate of the cargo box body is connected to a bottom support structure, and the bottom support structure is connected to the bottom plate of the cargo box body. The side of the secondary tipping seat facing the bottom plate of the cargo box body is connected to a second reinforcing plate by a number of fastening bolts, and the second reinforcing plate is connected to the bottom plate of the cargo box body.
[0008] With the above structural solution, the fixing method of the tipping seat assembly in this application is set as a bolt fastening type, replacing the traditional welding method, which can save assembly time and improve the convenience of later replacement and maintenance of the tipping seat assembly. And the bottom support structure, the first reinforcing plate and the second reinforcing plate are used to strengthen the overall structure and improve the structural strength.
[0009] As a preferred implementation of a tipping mechanism for a mining vehicle, the main tipping seat includes a main bottom plate, which is arranged parallel to the bottom plate of the cargo box body. Two parallel main vertical plates are perpendicularly welded to the side of the main bottom plate away from the bottom plate of the cargo box body. The main vertical plates are arranged perpendicular to the axial direction of the circular pin holes.
[0010] With the above structural solution, the main tipping seat is welded with double main vertical plates to avoid stress concentration.
[0011] As a preferred implementation of a tipping mechanism for a mining vehicle, the bottom of the main vertical plate close to the secondary tipping seat is connected to the edge of the main bottom plate, and a number of first reinforcing ribs are connected between the side of the other main vertical plate away from the secondary tipping seat and the main bottom plate.
[0012] With the above structural solution, the first reinforcing ribs can enhance the structural strength of the main tipping seat.
[0013] As a preferred implementation of a tipping mechanism for a mining vehicle, a main shaft sleeve protruding from the main vertical plate is provided on the circumferential edge of the circular pin hole on the main tipping seat, and the longest one of the number of first reinforcing ribs is connected to the main shaft sleeve.
[0014] With the above structural solution, the structural strength of the main tipping seat is further enhanced.
[0015] As a preferred implementation of the tipping mechanism of a mining vehicle, the secondary tipping seat includes a secondary bottom plate, which is arranged parallel to the bottom plate of the cargo box body. A secondary vertical plate is perpendicularly welded to the side of the secondary bottom plate away from the bottom plate of the cargo box body. The secondary vertical plate is arranged perpendicular to the axial direction of the circular pin hole. A plurality of second reinforcing ribs are connected between the side of the secondary vertical plate away from the main tipping seat and the secondary bottom plate.
[0016] With the above structural solution, the second reinforcing ribs can enhance the structural strength of the secondary tipping seat.
[0017] As a preferred implementation of the tipping mechanism of a mining vehicle, a secondary bushing protruding from the main vertical plate is provided at the circumferential edge of the circular pin hole on the secondary tipping seat, and the longest one of the plurality of second reinforcing ribs is connected to the secondary bushing.
[0018] With the above structural solution, the structural strength of the secondary tipping seat is further enhanced.
[0019] As a preferred implementation of the tipping mechanism of a mining vehicle, both the main tipping seat and the secondary tipping seat are provided with bolt holes for fastening bolts to pass through, and the bolt holes are elongated holes.
[0020] With the above structural solution, the bolt holes are elongated holes, which can eliminate machining errors and facilitate installation.
[0021] As a preferred implementation of the tipping mechanism of a mining vehicle, the bottom support structure includes a support plate. The edge of the support plate is bent towards the bottom plate of the cargo box body to form a folded edge. A plurality of reinforcing vertical plates are connected to the side of the support plate facing the bottom plate of the cargo box body, and the ends of the reinforcing vertical plates are connected to the folded edge.
[0022] With the above structural solution, the bottom support structure is formed by bending a steel plate, and reinforcing vertical plates are welded at the bottom, which can improve the structural strength.
[0023] As a preferred implementation of the tipping mechanism of a mining vehicle, the size of the bottom support structure decreases in the direction from the bottom plate of the cargo box body to the main tipping seat.
[0024] With the above structural solution, the bottom support structure adopts a variable cross-section form with a wide main load-bearing part and a narrow secondary load-bearing part, which ensures the structural strength, reduces the support weight of the support plate, reduces the cost, increases the contact area between the support plate and the bottom plate of the cargo box body, and further improves the structural strength of the bottom support structure.
[0025] As a preferred implementation of the tipping mechanism of a mining vehicle, the first reinforcing plate and / or the second reinforcing plate includes a plurality of plates welded together.
[0026] With the above structural solution, the structural strength of the first reinforcing plate and the second reinforcing plate can be improved.
[0027] The beneficial effects of the present utility model include:
[0028] This application sets the fixing method of the flipping seat assembly as a bolt fastening type, replacing the traditional welding method, which can save assembly time and improve the convenience of later replacement and repair of the flipping seat assembly. In addition, a bottom support structure, a first reinforcing plate, and a second reinforcing plate are used to strengthen the overall structure and improve the structural strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the present invention, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0030] Figure 1 It is a schematic diagram of the installation structure of a mining vehicle flipping mechanism from the first perspective in the specific embodiment of the present invention;
[0031] Figure 2 It is a schematic diagram of the installation structure of a mining vehicle flipping mechanism from the second perspective in the specific embodiment of the present invention;
[0032] Figure 3 It is a three-dimensional structure diagram of the main flipping seat in the specific embodiment of the present invention;
[0033] Figure 4 It is a top view structure diagram of the main flipping seat in the specific embodiment of the present invention;
[0034] Figure 5 It is a three-dimensional structure diagram of the bottom support structure in the specific embodiment of the present invention.
[0035] List of components and reference numerals:
[0036] 1. Flipping seat assembly; 11. Main flipping seat; 111. Main bottom plate; 112. Main vertical plate; 113. First reinforcing rib; 114. Main shaft sleeve; 12. Sub-flipping seat; 121. Sub-bottom plate; 122. Sub-vertical plate; 123. Second reinforcing rib; 124. Sub-shaft sleeve; 13. Circular pin hole; 14. Bolt hole; 2. Cargo box bottom plate; 3. Longitudinal beam; 4. Fastening bolt; 5. First reinforcing plate; 6. Bottom support structure; 61. Support plate; 62. Flange; 63. Reinforcing vertical plate; 7. Second reinforcing plate; 8. Cross beam. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0037] To make the objectives, features, and advantages of the present utility model more obvious and understandable, the following will clearly and completely describe the technical solutions in the present utility model with reference to the accompanying drawings in the specific embodiments. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of this application.
[0038] Referring to Figures 1-5 , this embodiment provides a tipping mechanism for a mining vehicle, which includes a tipping seat assembly 1. The tipping seat assembly 1 can be fixed to the bottom plate 2 of the cargo box body and connected to the vehicle frame. The tipping seat assembly 1 includes a main tipping seat 11 and a sub-tipping seat 12. Both the main tipping seat 11 and the sub-tipping seat 12 are provided with circular pin holes 13. The axial direction of the circular pin holes 13 is parallel to the bottom plate 2 of the cargo box body. The circular pin holes 13 of the main tipping seat 11 and the sub-tipping seat 12 are coaxially arranged. The main tipping seat 11 and the sub-tipping seat 12 are arranged on both sides of a longitudinal beam 3 in the vehicle frame.
[0039] The main tipping seat 11 includes a main bottom plate 111. The main bottom plate 111 is arranged parallel to the bottom plate 2 of the cargo box body. One side of the side surface of the main bottom plate 111 facing the bottom plate 2 of the cargo box body is connected to a cross beam 8 in the vehicle frame through a plurality of fastening bolts 4, and the other side is connected to a first reinforcing plate 5 through a plurality of fastening bolts 4. The main bottom plate 111 is provided with bolt holes 14 for the fastening bolts 4 to pass through. The bolt holes 14 are elongated holes. One side of the first reinforcing plate 5 facing the bottom plate 2 of the cargo box body is connected to a bottom support structure 6. The first reinforcing plate 5 includes a plurality of plates welded together. The bottom support structure 6 is connected to the bottom plate 2 of the cargo box body. The bottom support structure 6 includes a support plate 61. The edge of the support plate 61 is bent towards the bottom plate 2 of the cargo box body to form a folded edge 62. A plurality of reinforcing vertical plates 63 are connected to the side of the support plate 61 facing the bottom plate 2 of the cargo box body. The ends of the reinforcing vertical plates 63 are connected to the folded edge 62. The size of the bottom support structure 6 decreases in the direction from the bottom plate 2 of the cargo box body to the main tipping seat 11.
[0040] Two parallel main vertical plates 112 are perpendicularly welded to the side surface of the main bottom plate 111 away from the bottom plate 2 of the cargo box body. The main vertical plates 112 are arranged perpendicular to the axial direction of the circular pin holes 13. The bottom of the main vertical plate 112 close to the sub-tipping seat 12 is connected to the edge of the main bottom plate 111. A plurality of first reinforcing ribs 113 are connected between the side surface of the other main vertical plate 112 away from the sub-tipping seat 12 and the main bottom plate 111. A main shaft sleeve 114 protruding from the main vertical plate 112 is provided on the circumferential edge of the circular pin hole 13 on the main tipping seat 11. The longest one of the plurality of first reinforcing ribs 113 is connected to the main shaft sleeve 114.
[0041] The secondary turning seat 12 includes a secondary bottom plate 121 which is arranged in parallel with the bottom plate 2 of the cargo box body. The side surface of the secondary bottom plate 121 facing the bottom plate 2 of the cargo box body is connected to the second reinforcing plate 7 by a number of fastening bolts 4. The secondary bottom plate 121 is provided with bolt holes 14 for the fastening bolts 4 to pass through, and the bolt holes 14 are elongated holes. The second reinforcing plate 7 is connected to the bottom plate 2 of the cargo box body, and the second reinforcing plate 7 includes a number of plates welded together. A secondary vertical plate 122 is perpendicularly welded to the side surface of the secondary bottom plate 121 away from the bottom plate 2 of the cargo box body. The secondary vertical plate 122 is arranged perpendicular to the axial direction of the circular pin hole 13. A number of second reinforcing ribs 123 are connected between the side surface of the secondary vertical plate 122 away from the main turning seat 11 and the secondary bottom plate 121. A secondary bushing 124 protruding from the main vertical plate 112 is provided at the circumferential edge of the circular pin hole 13 on the secondary turning seat 12, and the longest one of the number of second reinforcing ribs 123 is connected to the secondary bushing 124.
[0042] The working principle of this embodiment is as follows:
[0043] By setting the fixing method of the turning seat assembly 1 as a bolt fastening type to replace the traditional welding method, the assembly time can be saved, and at the same time, the convenience of later replacement and maintenance of the turning seat assembly 1 can be improved. The bolt holes 14 are elongated holes, which can eliminate the machining errors and facilitate the installation. The main turning seat 11 is welded with double main vertical plates 112 to avoid stress concentration. The first reinforcing rib 113 can enhance the structural strength of the main turning seat 11, and the second reinforcing rib 123 can enhance the structural strength of the secondary turning seat 12.
[0044] The bottom support structure 6 is made by bending a steel plate, and a reinforcing vertical plate 63 is welded at the bottom, which can improve the structural strength. In addition, the bottom support structure 6 adopts a variable cross-section form with a wide main load-bearing part and a narrow secondary load-bearing part, which can ensure the structural strength, reduce the support weight of the support plate 61, reduce the cost, increase the contact area between the support plate 61 and the bottom plate 2 of the cargo box body, and further improve the structural strength of the bottom support structure 6.
[0045] Both the first reinforcing plate 5 and the second reinforcing plate 7 are made by welding two plates together, which can improve the structural strength of the first reinforcing plate 5 and the second reinforcing plate 7, have high welding quality, and chamfers are left at multiple welding positions of the plates to enhance the welding strength.
[0046] In this embodiment, both the main vertical plate 112 and the secondary vertical plate 122 are triangular, and the edges and corners are rounded to avoid the risk of weld interference when the bolts are tightened.
[0047] In this embodiment, the longitudinal beam 3 and the cross beam 8 are both parts of the vehicle frame, and the longitudinal beam 3 and the cross beam 8 are perpendicular to each other.
[0048] Standard parts used in this embodiment, such as the fastening bolts 4, can be directly purchased from the market.
[0049] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A tipping mechanism for a mining vehicle, comprising a tipping seat assembly (1), the tipping seat assembly (1) being capable of being fixed to the bottom plate (2) of the cargo box body and connected to the vehicle frame, characterized in that, The tipping seat assembly (1) includes a main tipping seat (11) and a secondary tipping seat (12). Both the main tipping seat (11) and the secondary tipping seat (12) are provided with circular pin holes (13). The axial direction of the circular pin holes (13) is parallel to the bottom plate (2) of the cargo box body. The circular pin holes (13) of the main tipping seat (11) and the secondary tipping seat (12) are coaxially arranged. The main tipping seat (11) and the secondary tipping seat (12) are arranged on both sides of a longitudinal beam (3) in the vehicle frame. One side of the side of the main tipping seat (11) facing the bottom plate (2) of the cargo box body is connected to a cross beam (8) in the vehicle frame by a number of fastening bolts (4), and the other side is connected to a first reinforcing plate (5) by a number of fastening bolts (4). The side of the first reinforcing plate (5) facing the bottom plate (2) of the cargo box body is connected to a bottom support structure (6), and the bottom support structure (6) is connected to the bottom plate (2) of the cargo box body. The side of the secondary tipping seat (12) facing the bottom plate (2) of the cargo box body is connected to a second reinforcing plate (7) by a number of fastening bolts (4), and the second reinforcing plate (7) is connected to the bottom plate (2) of the cargo box body.
2. The tipping mechanism of a mining vehicle according to claim 1, characterized in that, The main tipping seat (11) includes a main bottom plate (111). The main bottom plate (111) is arranged parallel to the bottom plate (2) of the cargo box body. Two parallel main vertical plates (112) are perpendicularly welded to the side of the main bottom plate (111) away from the bottom plate (2) of the cargo box body. The main vertical plates (112) are arranged perpendicular to the axial direction of the circular pin holes (13).
3. The tipping mechanism of a mining vehicle according to claim 2, characterized in that, The bottom of the main vertical plate (112) close to the secondary tipping seat (12) is connected to the edge of the main bottom plate (111). A number of first reinforcing ribs (113) are connected between the side of the other main vertical plate (112) away from the secondary tipping seat (12) and the main bottom plate (111).
4. The tipping mechanism of a mining vehicle according to claim 3, characterized in that, A main spindle sleeve (114) protruding from the main vertical plate (112) is provided at the circumferential edge of the circular pin hole (13) on the main tipping seat (11). The longest one of the number of first reinforcing ribs (113) is connected to the main spindle sleeve (114).
5. The tipping mechanism of a mining vehicle according to claim 1, characterized in that, The secondary tipping seat (12) includes a secondary bottom plate (121). The secondary bottom plate (121) is arranged parallel to the bottom plate (2) of the cargo box body. A secondary vertical plate (122) is perpendicularly welded to the side of the secondary bottom plate (121) away from the bottom plate (2) of the cargo box body. The secondary vertical plate (122) is arranged perpendicular to the axial direction of the circular pin holes (13). A number of second reinforcing ribs (123) are connected between the side of the secondary vertical plate (122) away from the main tipping seat (11) and the secondary bottom plate (121).
6. The tipping mechanism of a mining vehicle according to claim 5, characterized in that, A secondary spindle sleeve (124) protruding from the main vertical plate (112) is provided at the circumferential edge of the circular pin hole (13) on the secondary tipping seat (12). The longest one of the number of second reinforcing ribs (123) is connected to the secondary spindle sleeve (124).
7. The tipping mechanism of a mining vehicle according to claim 1, characterized in that, Both the main tipping seat (11) and the secondary tipping seat (12) are provided with bolt holes (14) for the fastening bolts (4) to pass through. The bolt holes (14) are elongated holes.
8. The tipping mechanism of a mining vehicle according to claim 1, characterized in that, The bottom support structure (6) includes a support plate (61). The edge of the support plate (61) is bent towards the bottom plate (2) of the cargo box body to form a hem (62). A number of reinforcing vertical plates (63) are connected to the side of the support plate (61) facing the bottom plate (2) of the cargo box body, and the end of the reinforcing vertical plate (63) is connected to the hem (62).
9. The tipping mechanism of a mining vehicle according to claim 8, characterized in that, The size of the bottom support structure (6) decreases in the direction from the bottom plate (2) of the cargo box body to the main turning seat (11).
10. A tipping mechanism for a mining vehicle according to claim 1, characterized in that, The first reinforcing plate (5) and / or the second reinforcing plate (7) includes a number of plates welded together in layers.