High-process special-shaped cigarette packaging equipment capable of increasing speed
By introducing components such as agitation rod, screen rod and air pump into the cigarette packaging equipment, the problems of unsmooth cigarette support and the movement of aluminum foil paper boxes are solved, and the smooth downward movement of the cigarette support and stable packaging are achieved, which improves the operating speed and production capacity of the equipment.
Patent Information
- Application Number
- CN202420765434.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the prior art, the cigarette stick is not smooth when screened into the cigarette guide board through the agitator rod, and it is prone to jamming and lack of cigarettes. The aluminum foil box is easily moved when packaging the cigarette, which affects the packaging efficiency.
A high-process special-shaped cigarette packaging equipment with improved speed was designed, including workbench, cigarette warehouse, aluminum foil carton, conveyor belt, transparent door, ultraviolet sterilization lamp, vacuum cleaner, multi-stage cylinder, cigarette screen structure, clamping structure, smoke down structure and other components. Through the synergistic effect of components such as agitating rod, cigarette screen rod, and air pump, the smooth downward movement of the cigarette supports and the stable positioning of the aluminum foil carton are achieved to avoid smoke jams and movement.
The downward movement speed of the cigarette stick is improved, ensuring that the cigarette sticks enter the cigarette storage box smoothly, reducing the phenomenon of cigarette stuck, improving the packaging efficiency and positioning accuracy of the aluminum foil box, and improving the operating speed and production capacity of the equipment.
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Figure CN223059326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette packaging equipment, in particular to a high-process special-shaped cigarette packaging equipment with improved speed. Background Technique
[0002] In the development of the Chinese cigarette market, slender cigarettes are not new. However, before 2005, the domestic slender cigarette market was mainly monopolized by foreign brands. After 2006, more and more domestic enterprises began to develop slender cigarettes, quickly filling the gap in domestic slender cigarettes. Corresponding equipment is needed for cigarette packaging.
[0003] There are still some defects in the packaging of special-shaped cigarettes:
[0004] 1. When the cigarette is extruded from the lower end of the heart-shaped cigarette separation block to the smoke guiding plate, due to the too small number of cigarettes, the downward pressure is too small and the space of the smoke passing channel is small, so the cigarette is not smooth when passing through the stirring rod and screening into the smoke guiding plate, and cigarette jamming and missing cigarettes are likely to occur;
[0005] 2. Since the aluminum foil paper boxes for cigarette packaging have certain changes according to the required sizes, when the cigarettes are packaged into the aluminum foil paper boxes, the aluminum foil paper boxes are likely to move, which will affect the efficiency of packing the cigarettes into the aluminum foil paper boxes.
[0006] In view of the above problems, the present utility model document proposes a high-process special-shaped cigarette packaging equipment with improved speed. Content of the Utility Model
[0007] The purpose of the present utility model is to solve the defects in the prior art that the cigarette is not smooth when passing through the stirring rod and screening into the smoke guiding plate, and cigarette jamming and missing cigarettes are likely to occur, and the aluminum foil paper box is likely to move when packaging cigarettes, and a high-process special-shaped cigarette packaging equipment with improved speed is proposed.
[0008] In order to achieve the above purpose, the present utility model adopts the following technical scheme:
[0009] A high-process special-shaped cigarette packaging equipment with improved speed, including a workbench, a cigarette magazine and a plurality of aluminum foil paper boxes, wherein the cigarette magazine is fixed on the top of the workbench through legs;
[0010] A frame, arranged on one side of the workbench, and a conveyor belt for transporting the aluminum foil paper boxes is arranged inside the frame;
[0011] One side of the cigarette storage is hinged with two transparent doors for removing the tilted cigarettes in the cigarette storage. Ultraviolet germicidal lamps are fixed inside both transparent doors, and the ultraviolet germicidal lamps are used for sterilizing the interior of the cigarette storage. When it is necessary to clean the cigarette storage, the ultraviolet germicidal lamps are used to sterilize the interior of the cigarette storage. When the cigarettes are tilted or jammed in the cigarette storage, opening the transparent doors can take out the cigarettes, facilitating the subsequent packing of the cigarettes.
[0012] A trapezoidal plate slides through one side of the cigarette storage. A groove is provided at the bottom of the trapezoidal plate, and a plurality of dust suction nozzles are fixed in the groove. The dust suction nozzles are used for adsorbing dust when cleaning the cigarette storage. The dust suction nozzles are connected to an external suction pump through a hose. An L-shaped connecting plate is welded to one side of the cigarette storage, and a multi-stage cylinder is fixed to one side of the L-shaped connecting plate. The output shaft of the multi-stage cylinder is fixedly connected to one end of the trapezoidal plate. When the machine stops and it is necessary to clean the cigarette storage, the output shaft of the multi-stage cylinder pushes the trapezoidal plate to move to one side. The dust suction nozzles at the bottom of the trapezoidal plate are just above the cigarette storage, and can suck away the dust floating in the air in the cigarette storage when cleaning the cigarette storage, ensuring the cleanliness of the cigarette storage. Then the trapezoidal plate resets, and then cigarettes are put into the cigarette storage again.
[0013] A cigarette screening structure is arranged inside the cigarette storage for screening and arranging cigarette sticks to facilitate the subsequent packaging of the cigarette sticks.
[0014] Two groups of clamping structures are both arranged above the workbench for clamping aluminum foil paper boxes.
[0015] Two groups of cigarette dropping structures are both arranged at the bottom of the workbench for enabling the cigarette sticks to move down smoothly.
[0016] In a possible design, the cigarette screening structure includes two lower flue ducts fixed to the bottom of the cigarette storage. Smoke storage boxes are welded to the bottoms of both lower flue ducts, and the smoke storage boxes are fixed to the top of the workbench. A partition plate is fixed to the inner wall of the bottom of the cigarette storage, and a heart-shaped cigarette stick separation block is welded to the top of the partition plate. A stirring rod is rotatably connected inside the cigarette storage, and the stirring rod is located above the heart-shaped cigarette stick separation block. A plurality of cigarette dropping holes are provided on both sides of the bottom of the cigarette storage. A plurality of cigarette dropping channels are provided inside both lower flue ducts. A plurality of cigarette dropping ports are provided on the tops of both smoke storage boxes, and the cigarette dropping holes, the cigarette dropping channels and the cigarette dropping ports cooperate with each other. The cigarette storage forms a smoke storage cavity through the heart-shaped cigarette stick separation block and the partition plate. The cigarette sticks move downward under the action of gravity, and are shunted by the stirring rod and the heart-shaped cigarette stick separation block. The cigarette sticks are located in the smoke storage cavity, and the number of cigarette sticks stored can be increased through the partition plate. The cigarette sticks are discharged into the cigarette dropping holes through the arc surface on the outer wall of the screening rod. Then the cigarette sticks enter the smoke storage boxes through the cigarette dropping holes, the cigarette dropping channels and the cigarette dropping ports, enabling the cigarette sticks to smoothly enter the smoke storage boxes.
[0017] In a possible design, the clamping structure includes a cross plate arranged above the workbench, and the cross plate is welded to one side of the lower flue. A second electric push rod is fixedly penetrated through the cross plate. The output shaft of the second electric push rod is fixed with a lifting plate. A plurality of sliding rods are slidably penetrated through the lifting plate. The bottom ends of the plurality of sliding rods are fixed to the same fixed box, and the fixed box is used to cover the aluminum foil paper box. A spring fixedly connected to the top of the fixed box is sleeved on the outer wall of the sliding rod, and the top end of the spring is fixedly connected to the bottom of the lifting plate. A first airbag is fixed between the bottom of the lifting plate and the top of the fixed box. The conveyor belt conveys the aluminum foil paper box to one side. When the position sensor detects the position of the aluminum foil paper box, the conveyor belt stops running. The output shaft of the second electric push rod pushes the lifting plate and the fixed box downward, and the fixed box just covers the aluminum foil paper box, which is convenient for fixing the aluminum foil paper box later.
[0018] In a possible design, the clamping structure further includes an upper airbag arranged on the inner wall of the top of the fixed box. A pipe is fixedly penetrated through the fixed box, and the first airbag is communicated with the upper airbag through the pipe. Side airbags are fixed to the inner walls of the two mutually remote sides of the fixed box, and the side airbags cooperate with the upper airbag to clamp and fix the aluminum foil paper box. Hoses are fixedly penetrated through both sides of the fixed box, and the first airbag is communicated with the side airbags through the hoses. The fixed box moves downward to cover the aluminum foil paper box, the lifting plate continues to move downward and compresses the spring, and the lifting plate squeezes the air in the first airbag into the upper airbag and the two side airbags respectively. The inflation of the upper airbag and the two side airbags can clamp and position the aluminum foil paper box. The cooperation of the upper airbag and the side airbags can position aluminum foil paper boxes of different sizes.
[0019] In a possible design, the lower smoke structure includes an air pump fixed to the bottom of the workbench by bolts. An air suction pipe is fixed to the air inlet of the air pump, and the top end of the air suction pipe extends into the smoke storage box. A closing plate for closing the smoke storage box is slidably connected to one side of the lower flue. A second vertical plate is welded to the top of the closing plate, and the top end of the second vertical plate slidably penetrates through the cross plate. A first vertical plate is welded to the top of the fixed box, and the top end of the first vertical plate slidably penetrates through the cross plate. A first gear is rotatably connected to the bottom of the cross plate through a base. A first rack and a second rack are respectively fixed between the first vertical plate and the second vertical plate, and both the first rack and the second rack are engaged with the first gear. The smoke storage box can be closed by the closing plate. The air pump discharges the air in the smoke storage box to the outside through the air suction pipe, so that a negative pressure can be formed in the smoke storage box, and the cigarettes in the smoke storage cavity, the lower smoke holes and the lower smoke channels can be sucked into the inner wall of the smoke storage box, avoiding the phenomenon of cigarette jamming caused by the friction between the cigarettes and the smoke storage cavity and the lower smoke channels. When the fixed box moves downward, the cooperation of the first rack, the second rack and the first gear drives the second vertical plate and the closing plate to move upward, releasing the closing of one end of the smoke storage box by the closing plate, and the push plate can push the cigarettes in the smoke storage box into the aluminum foil paper box.
[0020] In a possible design, a push plate is slidably connected in the smoke storage box, and the push plate is used to push cigarettes into the aluminum foil paper box. A partition plate is fixed on one side of the push plate, and one end of the partition plate slidably extends to the outside of the smoke storage box. A first electric push rod is arranged below the partition plate, and the first electric push rod is fixed to the top of the workbench by bolts. The output shaft of the first electric push rod slidably extends into the smoke storage box and is fixedly connected to one side of the push plate; the output shaft of the first electric push rod pushes the push plate and the partition plate towards the conveyor belt. The push plate pushes the cigarettes in the smoke storage box towards the conveyor belt, and the cigarettes move into the aluminum foil paper box. The partition plate can block the lower cigarette outlet to prevent the upper cigarettes from entering the smoke storage box.
[0021] In a possible design, two mounting plates are fixed to the top of the frame. A second stopper and a position sensor are fixed to one side of each of the two mounting plates close to the lower flue. The position sensor is used to monitor the position of the aluminum foil paper box. A chute slidably matched with the second stopper is arranged on one side of the fixed box away from the lower flue. The fixed box can be braked by the cooperation of the second stopper and the inner wall of the top of the chute. Two L-shaped rods are welded to one side of each of the two lower flues. A first stopper is fixed to the bottom end of each of the two L-shaped rods, and the first stopper is paired with the inner wall of the top of the fixed box to brake the fixed box; the output shaft of the second electric push rod pushes the lifting plate and the fixed box to move downwards. The fixed box just covers the aluminum foil paper box until the fixed box is located on the conveyor belt, and the cooperation of the second stopper and the first stopper brakes the fixed box, enabling the lifting plate to continue to move downwards to achieve the purpose of clamping the aluminum foil paper box by the upper airbag and the side airbag.
[0022] In a possible design, a plurality of cigarette screening rods are rotatably connected in the cigarette storage cavity, and adjacent two cigarette screening rods are located on both sides of the lower cigarette channel. Guide cigarette blocks are fixed to both sides of the partition plate and the inner walls of the two sides of the cigarette storage cavity away from each other; when the cigarettes move downwards, the cigarettes are discharged into the lower cigarette holes through the arc surfaces of the cigarette screening rods, and then the cigarettes enter the smoke storage box through the lower cigarette holes, the lower cigarette channels and the lower cigarette outlets. The guide cigarette blocks can guide the cigarettes to prevent the cigarettes from getting stuck at the corners.
[0023] In a possible design, arc-shaped grooves are arranged on both sides of the partition plate, and a retaining ring located above the lifting plate is fixed to the outer wall of the sliding rod; the arc-shaped grooves can not only increase the storage capacity of the cigarettes but also guide the downward movement of the cigarettes, and the cooperation of the sliding rod and the retaining ring limits the lifting plate.
[0024] In a possible design, a rotating shaft is fixed to one end of each of the plurality of cigarette screening rods. One end of the rotating shaft rotatably extends to the outside of the cigarette storage and is fixed with a second gear. A third rack is slidably connected to one side of the cigarette storage. The third rack meshes with the second gear. A third electric push rod is fixed to one side of the cigarette storage by bolts, and the output shaft of the third electric push rod is fixed to one end of the third rack. The third electric push rod pushes the third rack to reciprocate. The third rack drives the cigarette screening rod to rotate reciprocally through the second gear. The cigarette is discharged into the lower cigarette hole through the cigarette screening rod. Then the cigarette enters the cigarette storage box through the lower cigarette hole, the lower cigarette channel and the lower cigarette outlet, which is used to accelerate the cigarette to enter the lower cigarette channel and improve the downward movement speed of the cigarette.
[0025] In the present utility model, an upper airbag is fixed to the inner wall of the top of the fixed box. The first airbag and the upper airbag are connected and communicated through a pipeline. Side airbags are fixed to the inner walls of the two sides of the fixed box away from each other, and the first airbag and the side airbags are connected and communicated through a hose. The fixed box moves downward to cover the aluminum foil paper box. The lifting plate continues to move downward and compresses the spring. The lifting plate squeezes the air in the first airbag into the upper airbag and the two side airbags respectively. The inflation of the upper airbag and the two side airbags can clamp and position the aluminum foil paper box. The cooperation of the upper airbag and the side airbags can position aluminum foil paper boxes of different sizes.
[0026] In the present utility model, the intake suction pipe of the air pump is connected and communicated with the cigarette storage box. A closing plate for closing the cigarette storage box is slidably connected to one side of the lower flue. A first gear is rotatably connected to the bottom of the cross plate through a base. A first rack and a second rack are respectively fixed between the first vertical plate and the second vertical plate. The cigarette storage box can be closed by the closing plate. The air pump discharges the air in the cigarette storage box to the outside through the suction pipe, so as to form a negative pressure in the cigarette storage box, and suck the cigarettes in the cigarette storage cavity, the lower cigarette hole and the lower cigarette channel onto the inner wall of the cigarette storage box, avoiding the phenomenon of cigarette jamming caused by the friction between the cigarette and the cigarette storage cavity and the lower cigarette channel.
[0027] In the present utility model, a stirring rod is rotatably connected in the cigarette storage, and the stirring rod is located above the heart-shaped cigarette separating block. Arc-shaped grooves are provided on both sides of the partition plate. The cigarette moves downward. Under the action of the stirring rod and the heart-shaped cigarette separating block, the cigarette is shunted. The smooth downward movement of the cigarette can be achieved through the arc surface on the outer wall of the stirring rod. The arc-shaped grooves can not only increase the storage capacity of the cigarette, but also guide the downward movement of the cigarette, avoiding cigarette jamming and cigarette missing.
[0028] In the present utility model, one end of each of the plurality of tobacco screening rods is fixedly provided with a rotating shaft. One end of the rotating shaft extends rotatably to the outside of the tobacco storage bin and is fixedly provided with a second gear. One side of the tobacco storage bin is slidably connected with a third rack; a third electric push rod pushes the third rack to move reciprocally. The third rack drives the tobacco screening rods to rotate reciprocally through the second gear, and the tobacco rods are discharged into the lower tobacco holes through the tobacco screening rods. Then, the tobacco rods enter the tobacco storage box through the lower tobacco holes, the lower tobacco channels and the lower tobacco outlets, which is used to accelerate the entry of the tobacco into the lower tobacco channels and improve the downward movement speed of the tobacco rods.
[0029] In the present utility model, with the cooperation of the grooves on both sides of the partition plate and the stirring rods, the tobacco rods can move downward smoothly. In addition, when the tobacco rods are discharged into the tobacco storage box, a negative pressure is formed inside the tobacco storage box by an air pump to suck the tobacco rods into the tobacco storage box, which improves the speed of downward tobacco discharge and avoids the phenomenon of tobacco jamming caused by the friction between the tobacco rods and the tobacco storage cavity and the lower tobacco channels. Moreover, when packaging the tobacco rods, the aluminum foil paper boxes can be positioned in advance, so that the tobacco rods can be smoothly loaded into the aluminum foil paper boxes, improving the packaging efficiency. Description of the Drawings
[0030] Figure 1 It is a three-dimensional structure diagram of a first perspective of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0031] Figure 2 It is a three-dimensional structure diagram of a second perspective of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0032] Figure 3 It is a three-dimensional exploded structure diagram of the tobacco storage bin, the lower tobacco channel and the tobacco storage box of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0033] Figure 4 It is a three-dimensional sectional structure diagram of the tobacco storage bin, the lower tobacco channel and the tobacco storage box of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0034] Figure 5 It is a three-dimensional structure diagram of the cooperation of the fixed box, the aluminum foil paper box and the tobacco storage box of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0035] Figure 6 It is a three-dimensional sectional structure diagram of the tobacco storage box of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0036] Figure 7 It is a three-dimensional sectional structure diagram of the fixed box and the lifting plate of a high-process special-shaped tobacco packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0037] Figure 8 The three-dimensional exploded structural schematic diagram of the fixed box, lifting plate, upper airbag and mounting plate of a high-process special-shaped cigarette packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0038] Figure 9 The three-dimensional exploded structural schematic diagram of the first rack, second rack and first gear of a high-process special-shaped cigarette packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0039] Figure 10 The three-dimensional exploded structural schematic diagram of the second gear and third rack of a high-process special-shaped cigarette packaging device for improving speed provided by Embodiment 2 of the present utility model;
[0040] Figure 11 The three-dimensional structural schematic diagram of the cigarette storage bin, transparent door and trapezoidal plate of a high-process special-shaped cigarette packaging device for improving speed provided by Embodiment 1 of the present utility model;
[0041] Figure 12 The three-dimensional sectional structural schematic diagram of the cigarette storage bin and transparent door of a high-process special-shaped cigarette packaging device for improving speed provided by Embodiment 1 of the present utility model.
[0042] In the figure: 1, workbench; 2, cigarette storage bin; 3, lower flue; 4, cigarette storage box; 5, heart-shaped cigarette separation block; 6, cigarette storage cavity; 7, stirring rod; 8, partition plate; 9, cigarette screening rod; 10, smoke guiding block; 11, lower smoke hole; 12, lower smoke channel; 13, lower smoke outlet; 14, push plate; 15, baffle plate; 16, first electric push rod; 17, frame; 18, conveyor belt; 19, aluminum foil paper box; 20, cross plate; 21, second electric push rod; 22, lifting plate; 23, sliding rod; 24, spring; 25, retaining ring; 26, first airbag; 27, fixed box; 28, upper airbag; 29, pipeline; 30, side airbag; 31, hose; 32, first gear; 33, first vertical plate; 34, closing plate; 35, second vertical plate; 36, first rack; 37, second rack; 38, L-shaped rod; 39, first stop block; 40, mounting plate; 41, second stop block; 42, chute; 43, position sensor; 44, air pump;
[0043] 45, suction pipe; 46, rotating shaft; 47, second gear; 48, third rack; 49, third electric push rod;
[0044] 50, transparent door; 51, ultraviolet germicidal lamp; 52, trapezoidal plate; 53, dust suction nozzle; 54, L-shaped connecting plate; 55, multi-stage cylinder. Specific embodiments
[0045] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0046] Embodiment 1
[0047] Refer to Figures 1-9 , a high-process special-shaped cigarette packaging device for improving speed, which is used in the field of cigarette packaging equipment, includes a workbench 1, a cigarette storage 2 and a plurality of aluminum foil paper boxes 19. The cigarette storage 2 is fixed on the top of the workbench 1 through legs;
[0048] A frame 17 is arranged on one side of the workbench 1, and a conveyor belt 18 for transporting the aluminum foil paper boxes 19 is arranged inside the frame 17.
[0049] Refer to Figure 11 and Figure 12 , two transparent doors 50 are hinged on one side of the cigarette storage 2, and the transparent doors 50 are provided with latches to fix the transparent doors 50 on the cigarette storage 2. When the transparent doors 50 are closed, the inner walls of the transparent doors 50 are flush with the inner wall of the cigarette storage 2, which is used to remove the inclined cigarettes in the cigarette storage 2. The transparent doors 50 are of a hollow structure, and ultraviolet germicidal lamps 51 are fixed in both transparent doors 50. The irradiation surface of the ultraviolet germicidal lamps 51 faces inward, and there are shielding plates outside the ultraviolet germicidal lamps 51, so that ultraviolet rays will not irradiate outward, and the ultraviolet germicidal lamps 51 are used to sterilize the inside of the cigarette storage 2; when it is necessary to clean the cigarette storage 2, the ultraviolet germicidal lamps 51 are used to sterilize the inside of the cigarette storage 2. When the cigarettes are inclined or jammed in the cigarette storage 2, opening the transparent doors 50 can take out the cigarettes, which is convenient for subsequent cigarette packing;
[0050] A trapezoidal plate 52 slides through one side of the cigarette storage 2. There is a groove at the bottom of the trapezoidal plate 52, and a plurality of dust suction nozzles 53 are fixed in the groove. The dust suction nozzles 53 are used to adsorb dust when cleaning the cigarette storage 2. The dust suction nozzles 53 are connected to an external suction pump through a hose (the hose and the suction pump are not shown in the figure). An L-shaped connecting plate 54 is welded on one side of the cigarette storage 2. A multi-stage cylinder 55 is fixed on one side of the L-shaped connecting plate 54, and the output shaft of the multi-stage cylinder 55 is fixedly connected to one end of the trapezoidal plate 52; when it is necessary to stop the machine to clean the cigarette storage 2, the output shaft of the multi-stage cylinder 55 pushes the trapezoidal plate 52 to move to one side, and the dust suction nozzles 53 at the bottom of the trapezoidal plate 52 are just located above the cigarette storage 2, which can suck away the dust floating in the air in the cigarette storage 2 when cleaning the cigarette storage 2, ensuring the cleanliness of the cigarette storage 2. Then the trapezoidal plate 52 resets, and then cigarettes are put into the cigarette storage 2 again.
[0051] Refer to Figure 1 and Figure 4, the device further includes a cigarette screening structure disposed in the cigarette storage 2 for screening and arranging cigarette sticks to facilitate the subsequent packaging of cigarette sticks; the cigarette screening structure includes two lower flue ducts 3 fixed to the bottom of the cigarette storage 2, storage boxes 4 are welded to the bottoms of the two lower flue ducts 3, and the storage boxes 4 are fixed to the top of the workbench 1. A partition plate 8 is fixed to the inner wall of the bottom of the cigarette storage 2, a heart-shaped cigarette stick separation block 5 is welded to the top of the partition plate 8, a stirring rod 7 is rotatably connected in the cigarette storage 2, and the stirring rod 7 is located above the heart-shaped cigarette stick separation block 5. A plurality of lower cigarette holes 11 are provided on both sides of the bottom of the cigarette storage 2, a plurality of lower cigarette channels 12 are provided in each of the two lower flue ducts 3, and a plurality of lower cigarette outlets 13 are provided on the top of each of the two storage boxes 4, and the lower cigarette holes 11, the lower cigarette channels 12 and the lower cigarette outlets 13 cooperate with each other. The cigarette storage 2 forms a cigarette storage cavity 6 through the heart-shaped cigarette stick separation block 5 and the partition plate 8; the cigarette sticks move downward under the action of gravity, and are shunted by the stirring rod 7 and the heart-shaped cigarette stick separation block 5. The cigarette sticks are located in the cigarette storage cavity 6, and the number of cigarette sticks stored can be increased through the partition plate 8. The cigarette sticks are discharged into the lower cigarette holes 11 through the arc surface of the outer wall of the cigarette screening rod 9, and then the cigarette sticks enter the storage boxes 4 through the lower cigarette holes 11, the lower cigarette channels 12 and the lower cigarette outlets 13, so that the cigarette sticks can smoothly enter the storage boxes 4.
[0052] Refer to Figure 4 , a plurality of cigarette screening rods 9 are rotatably connected in the cigarette storage cavity 6, and adjacent two cigarette screening rods 9 are located on both sides of the lower cigarette channel 12. Guide blocks 10 are fixed to both sides of the partition plate 8 and the inner walls of the two sides of the cigarette storage cavity 6 away from each other; when the cigarette sticks move downward, the cigarette sticks are discharged into the lower cigarette holes 11 through the arc surface of the cigarette screening rod 9, and then the cigarette sticks enter the storage boxes 4 through the lower cigarette holes 11, the lower cigarette channels 12 and the lower cigarette outlets 13, and the guide blocks 10 can guide the cigarette sticks to prevent the cigarette sticks from getting stuck at the corners.
[0053] Refer to Figure 6 , a push plate 14 is slidably connected in the storage box 4, and the push plate 14 is used to push the cigarette sticks into the aluminum foil paper box 19. A blocking plate 15 is fixed to one side of the push plate 14, and one end of the blocking plate 15 slidably extends to the outside of the storage box 4. A first electric push rod 16 is provided below the blocking plate 15, and the first electric push rod 16 is fixed to the top of the workbench 1 by bolts. The output shaft of the first electric push rod 16 slidably extends into the storage box 4 and is fixedly connected to one side of the push plate 14; the output shaft of the first electric push rod 16 pushes the push plate 14 and the blocking plate 15 to move towards the conveyor belt 18. The push plate 14 pushes the cigarette sticks in the storage box 4 towards the conveyor belt 18, and the cigarette sticks move into the aluminum foil paper box 19. The blocking plate 15 can block the lower cigarette outlet 13 to prevent the cigarette sticks above from entering the storage box 4.
[0054] Refer to Figure 2 Figure 5 , Figure 7 and Figure 8, the device further includes two sets of clamping structures arranged above the workbench 1 for clamping the aluminum foil paper box 19; the clamping structure includes a cross plate 20 arranged above the workbench 1, and the cross plate 20 is welded to one side of the lower flue 3. A second electric push rod 21 is fixedly penetrated in the cross plate 20. The output shaft of the second electric push rod 21 is fixed with a lifting plate 22. A plurality of slide rods 23 are slidably penetrated in the lifting plate 22. The bottom ends of the plurality of slide rods 23 are fixed with the same fixed box 27, and the fixed box 27 is used to cover the aluminum foil paper box 19. A spring 24 fixedly connected to the top of the fixed box 27 is sleeved on the outer wall of the slide rod 23, and the top end of the spring 24 is fixedly connected to the bottom of the lifting plate 22. A first airbag 26 is fixed between the bottom of the lifting plate 22 and the top of the fixed box 27; the conveyor belt 18 conveys the aluminum foil paper box 19 to one side. When the position sensor 43 detects the position of the aluminum foil paper box 19, the conveyor belt 18 stops running. The output shaft of the second electric push rod 21 pushes the lifting plate 22 and the fixed box 27 to move downwards, and the fixed box 27 just covers the aluminum foil paper box 19, which is convenient for fixing the aluminum foil paper box 19 later.
[0055] Refer to Figure 7 , the clamping structure further includes an upper airbag 28 arranged on the inner wall of the top of the fixed box 27. A pipe 29 is fixedly penetrated in the fixed box 27, and the first airbag 26 is communicated with the upper airbag 28 through the pipe 29. Side airbags 30 are fixed on the inner walls of the two sides of the fixed box 27 away from each other, and the side airbags 30 cooperate with the upper airbag 28 to clamp and fix the aluminum foil paper box 19. Hoses 31 are fixedly penetrated on both sides of the fixed box 27, and the first airbag 26 is communicated with the side airbags 30 through the hoses 31; the fixed box 27 moves downwards to cover the aluminum foil paper box 19, and the lifting plate 22 continues to move downwards and compresses the spring 24. The lifting plate 22 squeezes the air in the first airbag 26 into the upper airbag 28 and the two side airbags 30 respectively. The inflation of the upper airbag 28 and the two side airbags 30 can clamp and position the aluminum foil paper box 19. The cooperation of the upper airbag 28 and the side airbags 30 can position aluminum foil paper boxes 19 of different sizes.
[0056] Refer to Figure 2 and Figure 8, two mounting plates 40 are fixed to the top of the rack 17. On one side of the two mounting plates 40 close to the lower flue 3, a second stopper 41 and a position sensor 43 are fixed. The position sensor 43 is used to monitor the position of the aluminum foil paper box 19. On one side of the fixing box 27 away from the lower flue 3, a chute 42 that slidably cooperates with the second stopper 41 is provided. By the cooperation of the second stopper 41 and the top inner wall of the chute 42, the fixing box 27 can be braked. On one side of the two lower flues 3, two L-shaped rods 38 are welded. At the bottom ends of the two L-shaped rods 38, a first stopper 39 is fixed, and the first stopper 39 is paired with the top inner wall of the fixing box 27 to brake the fixing box 27; the output shaft of the second electric push rod 21 pushes the lifting plate 22 and the fixing box 27 downward. The fixing box 27 just covers the aluminum foil paper box 19 until the fixing box 27 is located on the conveyor belt 18, and the cooperation of the second stopper 41 and the first stopper 39 brakes the fixing box 27, enabling the lifting plate 22 to continue to move downward to achieve the purpose of clamping the aluminum foil paper box 19 by the upper airbag 28 and the side airbag 30.
[0057] Refer to Figure 5 , Figure 6 and Figure 9 , the device further includes two groups of lower smoke structures arranged at the bottom of the workbench 1 for enabling the cigarette rods to move downward smoothly; the lower smoke structure includes an air pump 44 fixed to the bottom of the workbench 1 by bolts. An air suction pipe 45 is fixed to the air inlet of the air pump 44, and the top end of the air suction pipe 45 extends into the cigarette storage box 4. On one side of the lower flue 3, a closing plate 34 for closing the cigarette storage box 4 is slidably connected. A second vertical plate 35 is welded to the top of the closing plate 34, and the top end of the second vertical plate 35 slidably penetrates the cross plate 20. A first vertical plate 33 is welded to the top of the fixing box 27, and the top end of the first vertical plate 33 slidably penetrates the cross plate 20. A first gear 32 is rotatably connected to the bottom of the cross plate 20 through a base. A first rack 36 and a second rack 37 are respectively fixed between the first vertical plate 33 and the second vertical plate 35, and both the first rack 36 and the second rack 37 are engaged with the first gear 32; the cigarette storage box 4 can be closed by the closing plate 34. The air pump 44 discharges the air in the cigarette storage box 4 to the outside through the air suction pipe 45, and thus a negative pressure can be formed in the cigarette storage box 4 to suck the cigarette rods in the cigarette storage cavity 6, the lower cigarette holes 11, and the lower cigarette channels 12 onto the inner wall of the cigarette storage box 4, avoiding the phenomenon of cigarette jamming caused by the friction between the cigarette rods and the cigarette storage cavity 6 and the lower cigarette channels 12. When the fixing box 27 moves downward, through the cooperation of the first rack 36, the second rack 37 and the first gear 32, the second vertical plate 35 and the closing plate 34 are driven to move upward, releasing the closing of one end of the cigarette storage box 4 by the closing plate 34, and the push plate 14 can push the cigarette rods in the cigarette storage box 4 into the aluminum foil paper box 19.
[0058] Refer to Figure 4 and Figure 7, arc-shaped grooves are provided on both sides of the partition plate 8, and a retaining ring 25 located above the lifting plate 22 is fixed to the outer wall of the sliding rod 23; through the arc-shaped grooves, not only can the storage capacity of cigarette rods be increased, but also the downward movement of cigarette rods can be guided, and the cooperation between the sliding rod 23 and the retaining ring 25 limits the lifting plate 22.
[0059] Embodiment 2
[0060] Reference Figure 10 , on the basis of Embodiment 1, the improvement is as follows: one end of each of a plurality of cigarette screening rods 9 is fixed with a rotating shaft 46, one end of the rotating shaft 46 extends rotatably to the outside of the cigarette storage 2 and is fixed with a second gear 47, one side of the cigarette storage 2 is slidably connected with a third rack 48, the third rack 48 meshes with the second gear 47, one side of the cigarette storage 2 is fixed with a third electric push rod 49 through bolts, and the output shaft of the third electric push rod 49 is fixed to one end of the third rack 48; the third electric push rod 49 pushes the third rack 48 to reciprocate, the third rack 48 drives the cigarette screening rod 9 to rotate reciprocally through the second gear 47, the cigarette rods are discharged into the lower cigarette holes 11 through the cigarette screening rod 9, and then the cigarette rods enter the cigarette storage box 4 through the lower cigarette holes 11, the lower cigarette channels 12 and the lower cigarette outlets 13, so as to accelerate the entry of cigarettes into the lower cigarette channels 12 and improve the downward movement speed of cigarette rods.
[0061] A method for using a high-process special-shaped cigarette packaging device for improving speed includes the following steps:
[0062] S1. The cigarette rods move downward under the action of gravity, and the cigarette rods are shunted under the action of the stirring rod 7 and the heart-shaped cigarette rod separating block 5. The cigarette rods are located in the cigarette storage cavity 6, and the number of cigarette rods stored can be increased through the partition plate 8. The third electric push rod 49 pushes the third rack 48 to reciprocate, the third rack 48 drives the cigarette screening rod 9 to rotate reciprocally through the second gear 47, the cigarette rods are discharged into the lower cigarette holes 11 through the cigarette screening rod 9, and then the cigarette rods enter the cigarette storage box 4 through the lower cigarette holes 11, the lower cigarette channels 12 and the lower cigarette outlets 13;
[0063] S2. Then start the air pump 44, and the air pump 44 discharges the air in the cigarette storage box 4 to the outside through the suction pipe 45, so as to form a negative pressure in the cigarette storage box 4, and suck the cigarette rods in the cigarette storage cavity 6, the lower cigarette holes 11 and the lower cigarette channels 12 onto the inner wall of the cigarette storage box 4, so as to avoid the phenomenon of cigarette jamming caused by the friction between the cigarette rods and the cigarette storage cavity 6 and the lower cigarette channels 12;
[0064] S3. The conveyor belt 18 conveys the aluminum foil paper box 19 to one side. When the position sensor 43 detects the position of the aluminum foil paper box 19, the conveyor belt 18 stops running. The output shaft of the second electric push rod 21 pushes the lifting plate 22 and the fixed box 27 downward. The fixed box 27 just covers the aluminum foil paper box 19 until the fixed box 27 is located on the conveyor belt 18, and the cooperation between the second stop block 41 and the first stop block 39 brakes the fixed box 27. The lifting plate 22 continues to move downward and compresses the spring 24. The lifting plate 22 squeezes the air in the first airbag 26 into the upper airbag 28 and the two side airbags 30 respectively. The inflation of the upper airbag 28 and the two side airbags 30 can clamp and position the aluminum foil paper box 19. Through the cooperation of the upper airbag 28 and the side airbags 30, aluminum foil paper boxes 19 of different sizes can be positioned;
[0065] S4. When the fixed box 27 moves downward, through the cooperation of the first rack 36, the second rack 37 and the first gear 32, the second vertical plate 35 and the closing plate 34 are driven to move upward, releasing the closing of one end of the cigarette storage box 4 by the closing plate 34. Then the air pump 44 is turned off. The output shaft of the first electric push rod 16 pushes the push plate 14 and the partition plate 15 towards the conveyor belt 18. The push plate 14 pushes the cigarettes in the cigarette storage box 4 towards the conveyor belt 18. The cigarettes move into the aluminum foil paper box 19. The partition plate 15 can close the lower cigarette outlet 13 to prevent the cigarettes above from entering the cigarette storage box 4. At this time, the preliminary packaging of the cigarettes is completed. Then the push plate 14 and the partition plate 15 reset, the closing plate 34 closes the cigarette storage box 4 again, and the air pump 44 continues to suck the cigarettes into the cigarette storage box 4 for the next batch of cigarette packaging.
[0066] However, as is well known to those skilled in the art, the working principles and wiring methods of the third electric push rod 49, the position sensor 43, the second electric push rod 21, the air pump 44 and the first electric push rod 16 are common knowledge. They all belong to conventional means or well-known common sense, and will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0067] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.
Claims
1. A high-process special-shaped cigarette packaging device for improving speed, characterized in that, It includes a workbench (1), a cigarette storage (2) and a plurality of aluminum foil cigarette boxes (19). The cigarette storage (2) is fixed on the top of the workbench (1) through legs; A frame (17) is arranged on one side of the workbench (1). A conveyor belt (18) for transporting the aluminum foil cigarette boxes (19) is arranged inside the frame (17); Two transparent doors (50) are hinged on one side of the cigarette storage (2) for removing the inclined cigarettes in the cigarette storage (2). Ultraviolet germicidal lamps (51) are fixed inside both of the two transparent doors (50), and the ultraviolet germicidal lamps (51) are used for sterilizing the inside of the cigarette storage (2); A cigarette screening structure is arranged inside the cigarette storage (2) for screening and arranging cigarette sticks to facilitate the later packaging of cigarette sticks; The cigarette screening structure includes two lower flue ducts (3) fixed at the bottom of the cigarette storage (2). Smoke storage boxes (4) are welded at the bottoms of both of the two lower flue ducts (3), and the smoke storage boxes (4) are fixed on the top of the workbench (1). A partition plate (8) is fixed on the inner wall of the bottom of the cigarette storage (2). A heart-shaped cigarette stick separation block (5) is welded on the top of the partition plate (8). A stirring rod (7) is rotatably connected inside the cigarette storage (2), and the stirring rod (7) is located above the heart-shaped cigarette stick separation block (5). A plurality of lower cigarette holes (11) are arranged on both sides of the bottom of the cigarette storage (2). A plurality of lower cigarette channels (12) are arranged inside both of the two lower flue ducts (3). A plurality of lower cigarette openings (13) are arranged on the top of both of the two smoke storage boxes (4), and the lower cigarette holes (11), the lower cigarette channels (12) and the lower cigarette openings (13) cooperate with each other. The cigarette storage (2) forms a smoke storage cavity (6) through the heart-shaped cigarette stick separation block (5) and the partition plate (8); Two groups of clamping structures are both arranged above the workbench (1) for clamping the aluminum foil cigarette boxes (19); Two groups of lower cigarette structures are both arranged at the bottom of the workbench (1) for enabling the cigarette sticks to move down smoothly.
2. The high-process special-shaped cigarette packaging equipment for improving speed according to claim 1, characterized in that, A trapezoidal plate (52) slidably penetrates through one side of the cigarette storage (2). A groove is arranged at the bottom of the trapezoidal plate (52). A plurality of dust suction nozzles (53) are fixed inside the groove, and the dust suction nozzles (53) are used for adsorbing dust when cleaning the cigarette storage (2). The dust suction nozzles (53) are communicated with an external suction pump through a hose. An L-shaped connecting plate (54) is welded on one side of the cigarette storage (2). A multi-stage cylinder (55) is fixed on one side of the L-shaped connecting plate (54), and the output shaft of the multi-stage cylinder (55) is fixedly connected with one end of the trapezoidal plate (52).
3. The high-process special-shaped cigarette packaging equipment for speed improvement according to claim 2, characterized in that, The clamping structure includes a cross plate (20) arranged above the workbench (1), and the cross plate (20) is welded to one side of the lower flue (3). A second electric push rod (21) is fixedly penetrated through the cross plate (20). The output shaft of the second electric push rod (21) is fixed with a lifting plate (22). A plurality of sliding rods (23) are slidably penetrated through the lifting plate (22). The bottom ends of the plurality of sliding rods (23) are fixed to the same fixed box (27), and the fixed box (27) is used to cover the aluminum foil paper box (19). A spring (24) fixedly connected to the top of the fixed box (27) is sleeved on the outer wall of the sliding rod (23), and the top end of the spring (24) is fixedly connected to the bottom of the lifting plate (22). A first airbag (26) is fixed between the bottom of the lifting plate (22) and the top of the fixed box (27).
4. The high-process special-shaped cigarette packaging device for speed improvement according to claim 3, characterized in that, The clamping structure further includes an upper airbag (28) arranged on the inner wall of the top of the fixed box (27). A pipe (29) is fixedly penetrated through the fixed box (27), and the first airbag (26) and the upper airbag (28) are communicated with each other through the pipe (29). Side airbags (30) are fixed to the inner walls of the two mutually remote sides of the fixed box (27), and the side airbags (30) cooperate with the upper airbag (28) to clamp and fix the aluminum foil paper box (19). Hoses (31) are fixedly penetrated through the two sides of the fixed box (27), and the first airbag (26) and the side airbags (30) are communicated with each other through the hoses (31).
5. A high-process special-shaped cigarette packaging device for speed improvement according to claim 4, characterized in that, The lower smoke structure includes an air pump (44) fixed to the bottom of the workbench (1) by bolts. An air suction pipe (45) is fixed to the air inlet of the air pump (44), and the top end of the air suction pipe (45) extends into the smoke storage box (4). A closing plate (34) for closing the smoke storage box (4) is slidably connected to one side of the lower flue (3). A second vertical plate (35) is welded to the top of the closing plate (34), and the top end of the second vertical plate (35) slidably penetrates through the cross plate (20). A first vertical plate (33) is welded to the top of the fixed box (27), and the top end of the first vertical plate (33) slidably penetrates through the cross plate (20). A first gear (32) is rotatably connected to the bottom of the cross plate (20) through a base. A first rack (36) and a second rack (37) are respectively fixed between the first vertical plate (33) and the second vertical plate (35), and both the first rack (36) and the second rack (37) are engaged with the first gear (32).
6. The high-process special-shaped cigarette packaging equipment for speed improvement according to claim 5, characterized in that, A push plate (14) is slidably connected to the inside of the smoke storage box (4), and the push plate (14) is used to push cigarettes into the aluminum foil paper box (19). A partition plate (15) is fixed to one side of the push plate (14), and one end of the partition plate (15) slidably extends to the outside of the smoke storage box (4). A first electric push rod (16) is arranged below the partition plate (15), and the first electric push rod (16) is fixed to the top of the workbench (1) by bolts. The output shaft of the first electric push rod (16) slidably extends into the smoke storage box (4) and is fixed to one side of the push plate (14).
7. A high-process special-shaped cigarette packaging device for improving speed according to claim 6, characterized in that, Two mounting plates (40) are fixed to the top of the frame (17). On one side of each of the two mounting plates (40) close to the lower flue (3), a second stop block (41) and a position sensor (43) are fixed. The position sensor (43) is used to monitor the position of the aluminum foil paper box (19). A chute (42) that slidably cooperates with the second stop block (41) is provided on one side of the fixed box (27) away from the lower flue (3). The fixed box (27) can be braked by the cooperation of the second stop block (41) and the top inner wall of the chute (42). Two L-shaped rods (38) are welded to one side of each of the two lower flues (3). A first stop block (39) is fixed to the bottom end of each of the two L-shaped rods (38), and the first stop block (39) is paired with the top inner wall of the fixed box (27) to brake the fixed box (27).
8. A high-process special-shaped cigarette packaging device for improving speed according to claim 7, characterized in that A plurality of smoke screening rods (9) are rotatably connected in the smoke storage cavity (6), and adjacent two smoke screening rods (9) are located on both sides of the lower smoke passage (12). Smoke guiding blocks (10) are fixed to both sides of the partition plate (8) and the inner walls of both sides of the smoke storage cavity (6) far away from each other.
9. A high-process special-shaped cigarette packaging device for improving speed according to claim 8, characterized in that Arc-shaped grooves are provided on both sides of the partition plate (8). A retaining ring (25) located above the lifting plate (22) is fixed to the outer wall of the sliding rod (23).
10. A high-process special-shaped cigarette packaging device for increasing speed according to claim 9, characterized in that, One ends of a plurality of the smoke screening rods (9) are all fixed with rotating shafts (46). One end of each rotating shaft (46) rotatably extends to the outside of the cigarette storage (2) and is fixed with a second gear (47). A third rack (48) is slidably connected to one side of the cigarette storage (2). The third rack (48) meshes with the second gear (47). A third electric push rod (49) is fixed to one side of the cigarette storage (2) by bolts, and the output shaft of the third electric push rod (49) is fixed to one end of the third rack (48).
Citation Information
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