Visual inspection device for printed matters
By designing a visual inspection device for automatic flip and detection, the problem of manual flip in the prior art is solved, and automated detection of the other side of the print is realized, which simplifies the operation process and improves the detection efficiency.
Patent Information
- Application Number
- CN202422382511.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing printed visual inspection device can only detect one side, and it is inconvenient to operate when it needs to be turned manually.
A visual detection device for printing products including a flip mechanism, a conveying mechanism and a detection mechanism is designed. The shaft rod is driven to rotate by a servo motor, and the magnet repulsion is combined with the magnet repulsion and the push plate to push the printed product to realize automatic detection of the other side.
It realizes the automation of automatic flip and other side inspection of printed materials, simplifies the operation process and improves inspection efficiency.
Smart Images

Figure CN223060013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual inspection of printed matter, and particularly relates to a visual inspection device for printed matter. Background Art
[0002] During the production process of printed matter, due to the influence of different factors such as different production processes, the performance of mechanical equipment, the operation ability of workers, and the external environment, various defects often occur in printed matter, such as stains, stripes, knife wires, flying ink, dirty plates, color deviation, overprinting, etc., that is, defective products or waste products are produced. The purpose of printed matter inspection is to find out the above-mentioned defective products. At present, the visual inspection of printed matter can only detect one side of the printed matter. When it is necessary to detect the other side, the printed matter needs to be manually turned over, and the operation is very inconvenient. Content of the Utility Model
[0003] The main purpose of the utility model is to provide a visual inspection device for printed matter, which can effectively solve the problems in the background art.
[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a visual inspection device for printed matter, including a flipping mechanism, conveying mechanisms are arranged on the left and right sides of the flipping mechanism, and a detection mechanism is arranged above the conveying mechanisms;
[0005] The flipping mechanism includes two support plates, a shaft rod, a servo motor and a plurality of storage components. The front and rear ends of the shaft rod are rotatably connected to the opposite sides of the upper parts of the support plates. A plurality of the storage components are fixedly connected to the outer periphery of the shaft rod at equal intervals on one side. The servo motor is installed on the outside of one of the support plates, and the output end of the servo motor penetrates through the support plate and is fixedly connected to one end of the shaft rod.
[0006] Preferably, the storage component includes a storage box, a sliding rod, a pushing plate, a spring and a pushing component. The storage box is fixedly connected to the outer periphery of the shaft rod at equal intervals on one side. The left and right ends of the sliding rod are fixedly connected to the front and rear sides of the storage box. The front and rear sides of the pushing plate are slidably connected to the outer periphery of the sliding rod. The middle part of the pushing plate is arranged inside the storage box. The spring is sleeved on the outer periphery of the sliding rod. The spring is arranged on the side of the pushing plate away from the shaft rod. The pushing component is installed on the side of the storage box close to the shaft rod.
[0007] Preferably, the pushing component includes a first magnet, a second magnet and a connecting frame. The middle part of the first magnet is slidably connected to the outer periphery of the sliding rod. The first magnet is fixedly connected to the side of the pushing plate close to the shaft rod. The second magnet is installed at one end of the connecting frame. The other end of the connecting frame is installed on one side of the upper part of the support plate. The first magnet and the connecting frame repel each other.
[0008] Preferably, the conveying mechanism includes two side plates, two belt rollers, a conveyor belt and a reduction motor. The front and rear ends of the belt rollers are rotatably connected to the upper left and right sides of the side plates. The left and right sides of the conveyor belt are internally engaged with the outer periphery of the belt rollers. The reduction motor is installed on one side of one of the side plates, and the output end of the reduction motor penetrates through the side plate and is fixedly connected to one end of one of the belt rollers.
[0009] Preferably, the detection mechanism includes a light-shielding cover, a vision camera and a plurality of bulbs. The plurality of bulbs are installed on the front and rear inner side walls of the light-shielding cover. The vision camera is installed on the inner top wall of the light-shielding cover. The lower parts of the front and rear sides of the light-shielding cover are installed on the upper parts of the side plates.
[0010] Preferably, maintenance openings are provided on the front and rear sides of the light-shielding cover, and light-shielding curtains are installed on the outer walls of the front and rear sides of the light-shielding cover. The light-shielding curtains correspond to the maintenance openings one by one.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. Drive the servo motor to operate, so that the shaft rod drives the storage box to continue to rotate, so that the storage box containing the printed matter is aligned with another conveying mechanism. When the storage box containing the printed matter gradually approaches another conveying mechanism, the printed matter inside the storage box is turned over. At the same time, the first magnet and the second magnet gradually approach, so that the repulsive force between the first magnet and the second magnet increases, so that the push plate moves outward against the elastic force of the spring, so as to push out the printed matter, so that another conveying mechanism conveys away the printed matter, and the detection of the other side of the printed matter is completed. The operation is very simple. Description of the Drawings
[0013] Figure 1 It is a three-dimensional structural schematic diagram of a printed matter vision detection device of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the detection mechanism of a printed matter vision detection device of the utility model;
[0015] Figure 3 It is a structural schematic diagram of the conveying mechanism of a printed matter vision detection device of the utility model;
[0016] Figure 4 It is a structural schematic diagram of the flipping mechanism of a printed matter vision detection device of the utility model;
[0017] Figure 5 It is Figure 4 The enlarged view at A in
[0018] In the figure: 1. Conveyor mechanism; 101. Side plate; 102. Belt roller; 103. Conveyor belt; 104. Reduction motor; 2. Detection mechanism; 201. Light-shielding cover; 202. Vision camera; 203. Bulb; 204. Maintenance opening; 205. Light-shielding curtain; 3. Flipping mechanism; 301. Support plate; 302. Shaft rod; 303. Servo motor; 304. Storage component; 3041. Storage box; 3042. Slide rod; 3043. Push plate; 3044. Spring; 3045. Magnet 1; 3046. Magnet 2; 3047. Connecting frame. Detailed implementation manners
[0019] To make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation manners.
[0020] As Figures 1-5 shown, a visual inspection device for printed matter includes a flipping mechanism 3. Conveyor mechanisms 1 are arranged on the left and right sides of the flipping mechanism 3, and a detection mechanism 2 is arranged above the conveyor mechanism 1.
[0021] In this embodiment, the flipping mechanism 3 includes two support plates 301, a shaft rod 302, a servo motor 303 and a plurality of storage components 304. The front and rear ends of the shaft rod 302 are rotatably connected to the opposite sides of the upper parts of the support plates 301. A plurality of storage components 304 are fixedly connected to the outer periphery of the shaft rod 302 at equal intervals on one side. The servo motor 303 is installed outside one of the support plates 301. The output end of the servo motor 303 penetrates through the support plate 301 and is fixedly connected to one end of the shaft rod 302. The storage component 304 includes a storage box 3041, a slide rod 3042, a push plate 3043, a spring 3044 and a pushing component. The storage box 3041 is fixedly connected to the outer periphery of the shaft rod 302 at equal intervals on one side. The left and right ends of the slide rod 3042 are fixedly connected to the front and rear sides of the storage box 3041. The front and rear sides of the push plate 3043 are slidably connected to the outer periphery of the slide rod 3042. The middle part of the push plate 3043 is arranged inside the storage box 3041. The spring 3044 is sleeved on the outer periphery of the slide rod 3042. The spring 3044 is arranged on the side of the push plate 3043 away from the shaft rod 302. The pushing component is installed on the side of the storage box 3041 close to the shaft rod 302. The pushing component includes a magnet 1 3045, a magnet 2 3046 and a connecting frame 3047. The middle part of the magnet 1 3045 is slidably connected to the outer periphery of the slide rod 3042. The magnet 1 3045 is fixedly connected to the side of the push plate 3043 close to the shaft rod 302. The magnet 2 3046 is installed at one end of the connecting frame 3047. The other end of the connecting frame 3047 is installed on one side of the upper part of the support plate 301. The magnet 1 3045 and the connecting frame 3047 repel each other.
[0022] Specifically, drive the servo motor 303 so that the shaft rod 302 drives the storage component 304 to rotate, so that one of the storage components 304 is aligned with the conveying mechanism 1. Then, convey the printed matter that has completed one-sided inspection into the storage box 3041 through the conveying mechanism 1. Next, drive the servo motor 303 to operate so that the shaft rod 302 drives the storage box 3041 to continue rotating, so that the storage box 3041 containing the printed matter is aligned with another conveying mechanism 1. When the storage box 3041 containing the printed matter gradually approaches another conveying mechanism 1, the printed matter inside the storage box 3041 is turned over. At the same time, the magnet one 3045 and the magnet two 3046 gradually approach, increasing the repulsive force between the magnet one 3045 and the magnet two 3046, so that the push plate 3043 moves outward against the elastic force of the spring 3044, thereby pushing out the printed matter, so that another conveying mechanism 1 conveys away the printed matter, completing the inspection of the other side of the printed matter. The operation is very simple.
[0023] In this embodiment, the conveying mechanism 1 includes two side plates 101, two belt rollers 102, a conveyor belt 103 and a reduction motor 104. The front and rear ends of the belt roller 102 are rotatably connected to the upper left and right sides of the side plate 101. The left and right sides of the conveyor belt 103 are internally meshed and connected to the outer periphery of the belt roller 102. The reduction motor 104 is installed on one side of one of the side plates 101. The output end of the reduction motor 104 penetrates through the side plate 101 and is fixedly connected to one end of one of the belt rollers 102. The detection mechanism 2 includes a light-shielding cover 201, a vision camera 202 and a plurality of bulbs 203. The plurality of bulbs 203 are installed on the front and rear inner side walls of the light-shielding cover 201. The vision camera 202 is installed on the inner top wall of the light-shielding cover 201. The lower parts of the front and rear sides of the light-shielding cover 201 are installed on the upper part of the side plate 101. Inspection openings 204 are provided on the front and rear sides of the light-shielding cover 201. Light-shielding curtains 205 are installed on the outer walls of the front and rear sides of the light-shielding cover 201. The light-shielding curtains 205 correspond to the inspection openings 204 one by one.
[0024] Specifically, drive the belt roller 102 connected thereto to rotate through the reduction motor 104, and drive the conveyor belt 103 to rotate through the other belt roller 102, so as to be able to convey the printed matter. Block light through the light-shielding cover 201 to reduce the influence of external light on the inspection of the printed matter, and detect the printed matter through the vision camera 202.
[0025] Working principle:
[0026] The deceleration motor 104 drives the connected belt roller 102 to rotate. Through another belt roller 102, the conveyor belt 103 rotates, so as to convey the printed matter. The light-shielding cover 201 is used for light shielding to reduce the influence of external light on the detection of the printed matter. The visual camera 202 is used to detect the printed matter. The servo motor 303 is driven to make the shaft roller 302 drive the storage component 304 to rotate, so that one of the storage components 304 is aligned with the conveying mechanism 1. Then, through the conveying mechanism 1, the printed matter that has completed the detection on one side is conveyed into the storage box 3041. Then, the servo motor 303 is driven to operate, so that the shaft roller 302 drives the storage box 3041 to continue to rotate, so that the storage box 3041 containing the printed matter is aligned with another conveying mechanism 1. When the storage box 3041 containing the printed matter gradually approaches another conveying mechanism 1, the printed matter in the storage box 3041 is turned over. At the same time, the first magnet 3045 and the second magnet 3046 gradually approach, so that the repulsive force between the first magnet 3045 and the second magnet 3046 increases, so that the push plate 3043 moves outward against the elastic force of the spring 3044, so as to push out the printed matter, so that another conveying mechanism 1 conveys away the printed matter, and the detection of the other side of the printed matter is completed. The operation is very simple.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A visual inspection device for printed matter, comprising a flipping mechanism (3), characterized in that: The conveying mechanisms (1) are arranged on the left and right sides of the flipping mechanism (3), and the detection mechanism (2) is arranged above the conveying mechanism (1); The flipping mechanism (3) includes two support plates (301), a shaft rod (302), a servo motor (303), and a plurality of storage components (304). The front and rear ends of the shaft rod (302) are rotatably connected to the opposite sides of the upper parts of the support plates (301). A plurality of the storage components (304) are fixedly connected to the outer periphery of the shaft rod (302) at equal intervals on one side. The servo motor (303) is installed on the outer side of one of the support plates (301). The output end of the servo motor (303) penetrates through the support plate (301) and is fixedly connected to one end of the shaft rod (302).
2. The visual inspection device for printed matter according to claim 1, wherein: The storage component (304) includes a storage box (3041), a slide rod (3042), a push plate (3043), a spring (3044), and a pushing component. The storage box (3041) is fixedly connected to the outer periphery of the shaft rod (302) at equal intervals on one side. The left and right ends of the slide rod (3042) are fixedly connected to the front and rear sides of the storage box (3041). The front and rear sides of the push plate (3043) are slidably connected to the outer periphery of the slide rod (3042). The middle part of the push plate (3043) is arranged inside the storage box (3041). The spring (3044) is sleeved on the outer periphery of the slide rod (3042). The spring (3044) is arranged on the side of the push plate (3043) away from the shaft rod (302). The pushing component is installed on the side of the storage box (3041) close to the shaft rod (302).
3. The visual inspection device for printed matter according to claim 2, wherein: The pushing component includes a first magnet (3045), a second magnet (3046), and a connecting frame (3047). The middle part of the first magnet (3045) is slidably connected to the outer periphery of the slide rod (3042). The first magnet (3045) is fixedly connected to the side of the push plate (3043) close to the shaft rod (302). The second magnet (3046) is installed at one end of the connecting frame (3047). The other end of the connecting frame (3047) is installed on one side of the upper part of the support plate (301). The first magnet (3045) and the connecting frame (3047) repel each other.
4. A visual inspection device for printed matter according to claim 1, characterized in that: The conveying mechanism (1) includes two side plates (101), two belt rollers (102), a conveyor belt (103), and a reduction motor (104). The front and rear ends of the belt rollers (102) are rotatably connected to the left and right sides of the upper parts of the side plates (101). The left and right sides of the conveyor belt (103) are internally meshed with the outer peripheries of the belt rollers (102). The reduction motor (104) is installed on one side of one of the side plates (101). The output end of the reduction motor (104) penetrates through the side plate (101) and is fixedly connected to one end of one of the belt rollers (102).
5. The visual inspection device for printed matter according to claim 1, wherein: The detection mechanism (2) includes a light-shielding cover (201), a vision camera (202), and a plurality of bulbs (203). The plurality of bulbs (203) are installed on the front and rear inner side walls of the light-shielding cover (201). The vision camera (202) is installed on the inner top wall of the light-shielding cover (201). The lower parts of the front and rear sides of the light-shielding cover (201) are installed on the upper parts of the side plates (101).
6. The visual inspection device for printed matter according to claim 5, wherein: The front and rear sides of the light-shielding cover (201) are provided with maintenance openings (204), and light-shielding curtains (205) are installed on the outer walls of the front and rear sides of the light-shielding cover (201), and the light-shielding curtains (205) correspond to the maintenance openings (204) one by one.