Rapid arrangement device suitable for photovoltaic module

Abstract

The utility model relates to a rapid arrangement device suitable for a photovoltaic module. The method is suitable for the technical field of photovoltaic engineering installation construction. According to the technical scheme, the device comprises an assembly storage space, a motor, a crawler belt conveying device, a tool truss structure, a movable truss, a telescopic suspender, a suction cup device and a control system; wherein the assembly storage space, the motor, the crawler belt conveying device, the movable truss, the telescopic hanging rod and the suction cup device are fixed in the tool truss structure; the crawler belt conveying device is connected with the assembly storage space and the motor. The suction cup device is mechanically connected to the telescopic hanging rod and can conduct grabbing and placing. The telescopic suspender is in sliding connection with the movable truss and can transversely move and stretch out and draw back; the movable truss is connected with the tool truss structure in a sliding mode and can move longitudinally. The control system is in communication connection with the motor, the crawler belt conveying device and the movable truss. The motor is further connected with the movable truss, the telescopic suspender and the suction cup device.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic project installation construction, and more precisely, it relates to a rapid layout device applicable to photovoltaic modules. Background Art

[0002] During the construction of a photovoltaic project, the installation of many photovoltaic modules is involved. For the installation of the modules, the method of point-by-point stacking and manual installation is generally adopted for the installation work of the modules. This method is too traditional, resulting in a large amount of manpower still being required during the installation of photovoltaic modules, and the harsh environment at the photovoltaic project construction site causing difficulties in labor employment, ultimately leading to problems such as difficult control of the construction progress of the modules and lag. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a rapid layout device applicable to photovoltaic modules.

[0004] In the first aspect, a rapid layout device applicable to photovoltaic modules is provided, including: a module storage space, a motor, a crawler conveyor device, a tooling truss structure, a moving truss, a telescopic boom, a suction cup device, and a control system;

[0005] Among them, the module storage space, the motor, the crawler conveyor device, the moving truss, the telescopic boom, and the suction cup device are fixed in the tooling truss structure; the crawler conveyor device is respectively connected to the module storage space and the motor; the suction cup device is mechanically connected to the telescopic boom and can perform grasping and placement; the telescopic boom is slidably connected to the moving truss and can perform lateral movement and telescoping; the moving truss is slidably connected to the tooling truss structure and can perform longitudinal movement; the control system is communicatively connected to the motor, the crawler conveyor device, and the moving truss; the motor is also connected to the moving truss, the telescopic boom, and the suction cup device.

[0006] Preferably, the moving truss is connected to the tooling truss structure through a slide rail.

[0007] Preferably, the suction cup device 7 for grasping the module can adjust the suction cup angle according to the angle of the module bracket.

[0008] Preferably, the top of the telescopic boom is connected to a power wheel, and the power wheel is connected to the moving truss 5 through a slide rail.

[0009] In the second aspect, a rapid layout method applicable to photovoltaic modules is provided, which is executed by the rapid layout device applicable to photovoltaic modules according to any one of the first aspect, including:

[0010] S1. Connect the commercial power to the motor as the power source for the whole set of devices;

[0011] S2. Store a certain amount of photovoltaic modules in the module storage space and replenish them when the photovoltaic modules are insufficient;

[0012] S3. Start the motor and the crawler conveyor device through the control system to transport the photovoltaic modules to the designated position;

[0013] S4. Control the longitudinal movement of the mobile truss to the designated position through the control system, control the telescopic boom to move to the designated position and lower the boom until the suction cup device can grasp the module;

[0014] S5. Control the telescopic boom to retract the boom through the control system, adjust the angle of the suction cup device to adapt to the module installation angle. After controlling the mobile truss and the telescopic boom to move above the module installation part, lower the telescopic boom until the module grasped by the suction cup device 7 is stably placed on the bracket, and the manual fixation work of the module is completed.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. By setting the mobile truss and the telescopic boom, the present utility model completes longitudinal and lateral movements, improving the layout efficiency of the modules.

[0017] 2. The suction cup device provided by the present utility model can adjust the suction cup angle according to the angle of the module bracket, and thus has good adaptability and can flexibly grasp the module.

[0018] 3. The present utility model has the characteristics of high intelligence and simple and convenient operation, can replace manual input, and solves the problem of difficult installation of photovoltaic modules in the prior art. Description of the Drawings

[0019] Figure 1 It is a schematic structural diagram of the photovoltaic module rapid layout tooling device provided by the present utility model;

[0020] Figure 2 It is a schematic diagram of the mobile truss, the telescopic boom, and the suction cup device;

[0021] Description of the reference numerals: module storage space 1, motor 2, crawler conveyor device 3, mobile truss 5, telescopic boom 6, suction cup device 7, control system 8, driving wheel 9, bearing rolling wheel 10, driving track 11. Detailed Embodiments

[0022] The following further describes the present utility model in conjunction with embodiments. The description of the following embodiments is only used to help understand the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several modifications can still be made to the present utility model, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.

[0023] Example 1:

[0024] A rapid layout device applicable to photovoltaic modules, as Figure 1 shown, includes: a module storage space 1, a motor 2, a crawler conveyor device 3, a tooling truss structure, a moving truss 5, a telescopic boom 6, a suction cup device 7, and a control system 8;

[0025] Among them, the module storage space 1 is used to store the photovoltaic modules in this area; the module storage space 1, the motor 2, the crawler conveyor device 3, the moving truss 5, the telescopic boom 6, and the suction cup device 7 are fixed in the tooling truss structure. The tooling truss structure is the framework of the whole tooling device, responsible for the connection and fixation of each component; the crawler conveyor device 3 is respectively connected to the module storage space 1 and the motor 2, is driven by the motor 2, and is controlled to operate by the control system 8; the suction cup device 7 is mechanically connected to the telescopic boom 6; the telescopic boom 6 is slidably connected to the moving truss 5; the moving truss 5 is slidably connected to the tooling truss structure; the control system is communicatively connected to the motor 2, the crawler conveyor device 3, and the moving truss 5; the motor 2 is also connected to the moving truss 5, the telescopic boom 6, and the suction cup device 7, and drives to complete corresponding actions. The moving truss can complete longitudinal movement on the tooling truss structure 3 under the drive and control of the motor 2 and the control system 8. The telescopic boom 6 can complete lateral and telescopic actions under the drive and control of the motor 2 and the control system 8; the suction cup device 7 can complete the grasping and placement of the module under the drive and control of the motor 2 and the control system 8; the control system 8 controls the stable operation of the tooling device through the operator.

[0026] Specifically, as Figure 2 shown, the moving truss 5 is connected to the tooling truss structure through a slide rail, a bearing rolling wheel 10, and a power crawler 11, and can thus achieve longitudinal movement. The top of the telescopic boom 6 is connected to a power wheel 9, and the power wheel 9 is connected to the moving truss 5 through a slide rail, and can thus achieve lateral movement. In addition, the suction cup device 7 for grasping the module can adjust the suction cup angle according to the angle of the module bracket.

[0027] Example 2:

[0028] A rapid layout method applicable to photovoltaic modules, including:

[0029] S1. Connect the commercial power to the motor 2 as the power source of the whole device;

[0030] S2. Store a certain amount of photovoltaic modules in the module storage space 1 and replenish them when the photovoltaic modules are insufficient;

[0031] S3. Start the motor 2 and the crawler conveyor device 3 through the control system 8 to transport the photovoltaic modules to the designated position;

[0032] S4. Control the longitudinal movement of the mobile truss 5 to a specified position through the control system 8, control the transverse movement of the telescopic boom 6 to a specified position, and lower the boom until the suction cup device 7 can grasp the component;

[0033] S5. Control the telescopic boom 6 to retract the boom through the control system 8, adjust the angle of the suction cup device 7 to adapt to the component installation angle. After controlling the mobile truss 5 and the telescopic boom 6 to move above the component installation position, lower the telescopic boom 6 until the component grasped by the suction cup device 7 is stably placed on the bracket, and the manual fixation of the component is completed.

Claims

1. A rapid layout device applicable to photovoltaic modules, characterized in that, It includes a component storage space, a motor, a crawler conveyor, a tooling truss structure, a moving truss, a telescopic boom, a suction cup device, and a control system; Among them, the component storage space, the motor, the crawler conveyor, the moving truss, the telescopic boom, and the suction cup device are fixed in the tooling truss structure; the crawler conveyor is respectively connected to the component storage space and the motor; the suction cup device is mechanically connected to the telescopic boom and can perform grasping and placing; the telescopic boom is slidably connected to the moving truss and can perform lateral movement and telescoping; the moving truss is slidably connected to the tooling truss structure and can perform longitudinal movement; the control system is communicatively connected to the motor, the crawler conveyor, and the moving truss; the motor is also connected to the moving truss, the telescopic boom, and the suction cup device.

2. The rapid layout device for a photovoltaic module according to claim 1, characterized in that, The moving truss is connected to the tooling truss structure through a slide rail.

3. The rapid layout device for a photovoltaic module according to claim 1, characterized in that, The suction cup device (7) for grasping components can adjust the suction cup angle according to the angle of the component bracket.

4. The rapid layout device for a photovoltaic module according to claim 1, characterized in that, The top of the telescopic boom is connected to a power wheel, and the power wheel is connected to the moving truss through a slide rail.

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