Lifting height control device for underwater pouring of reinforcement cage

Through the lifting and height control device monitored by brackets and laser level, the problem of car crane occupying lane and elevation control during underwater steel cage pouring is solved, and efficient and accurate lowering and pouring of steel cages is achieved.

CN223060489UActive Publication Date: 2025-07-04CCCC WUHAN HARBOR ENG DESIGN & RES +1
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Patent Information

Application Number
CN202422370956.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-04
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the prior art, underwater steel cage casting requires the use of a car crane, which leads to the occupation of land lanes behind the dock, affecting the ride experience of passengers passing through the sea and the operation order of the dock. At the same time, it is difficult to ensure elevation control requirements, which is time-consuming and labor-intensive.

Method used

The lifting and height control device including brackets, slide rails, mobile devices, winches and laser level are used to connect the steel cages through support beams and wire ropes, and the elevation is monitored by laser level to achieve high-precision lowering and pouring of steel cages.

Benefits of technology

It realizes rapid movement, avoids car cranes occupying the dock lane, improves elevation control accuracy, avoids the laborious operation of divers in the water to control elevation, and improves construction efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a hoisting height control device for underwater pouring of a reinforcement cage, which comprises a support and the reinforcement cage, two slide rails are arranged on the support, a moving device is arranged between the two slide rails, support beams are arranged at two ends of the moving device, the support beams slide relative to the slide rails, two winches are arranged on the support beams, and the winches are arranged on the support. The reinforcement cage is connected with a plurality of winches through steel wire ropes, and a laser gradienter is arranged on one side of the support. And height control and pouring work are carried out. The whole structure is simple, a support structure is used, rapid movement can be achieved, and the situation that the truck-mounted crane needs to keep a full use distance from the front edge of a wharf when used is avoided, so that the truck-mounted crane is prevented from occupying land lanes behind the wharf, and the riding experience of passengers driving the sea and the operation order of the wharf are affected. The scale marks are arranged on the steel wire rope, the laser gradienter is used for monitoring the elevation, the high-precision requirement of the elevation of the reinforcement cage can be guaranteed, and meanwhile the phenomenon that the elevation is controlled by a diver entering water when the truck is hoisted is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of steel cage pouring, in particular to a lifting height control device for underwater pouring of steel cages. Background Art

[0002] For underwater apron steel cage pouring, the steel cage needs to be lowered first. When hoisting and placing the steel cage, a truck crane is usually used. However, the existing use of a truck crane brings many inconveniences. The truck crane needs to maintain a safe use distance of 15 m from the wharf front. The time span from leveling the underwater apron steel cage to pouring is several days. The truck crane occupies the land lane behind the wharf, affecting the riding experience of passengers crossing the sea by car and the operation order of the wharf. The seabed topography fluctuates, and the elevation of the wharf front is scoured by the wake of the ship and is also uneven. In order to ensure the elevation accuracy of the underwater reinforced concrete apron pouring, the elevation of the steel cage lowering needs to be controlled. Using a truck crane to control the lowering height by divers going underwater is time-consuming and laborious, and it is difficult to meet the elevation control requirements by using a truck crane and divers. Therefore, we propose a lifting height control device for underwater pouring of steel cages to solve the above problems. Content of the Utility Model

[0003] The utility model provides a lifting height control device for underwater pouring of steel cages, which solves the problems that a truck crane is usually required for the hoisting and placing operation of the steel cage, the truck crane occupies the land lane behind the wharf, affecting the riding experience of passengers crossing the sea by car and the operation order of the wharf, and at the same time, it is difficult to meet the elevation control requirements by using a truck crane, which is time-consuming and laborious.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a lifting height control device for underwater pouring of steel cages, including a bracket and a steel cage. There are two slide rails on the bracket. A moving device is arranged between the two slide rails. Support beams are arranged at both ends of the moving device. The support beams slide relative to the slide rails. Two winches are arranged on the support beams. The steel cage is connected to multiple winches through steel wires. A laser level is arranged on one side of the bracket.

[0005] In a preferred solution, the bracket includes a bracket body. Multiple casters are arranged at the bottom of the bracket body. Oblique frames are arranged on both sides at one end of the bracket body. The oblique frames are used to place counterweight sandbags. A support plate is arranged on one side of the bracket body.

[0006] In a preferred solution, the moving device includes a frame. Sliders are arranged at the four corners of the frame. A moving block is arranged at one end of the frame. A lead screw is arranged on the moving block. A motor is arranged at one end of the lead screw.

[0007] In a preferred solution, a threaded hole is arranged on the moving block. The threaded hole is threadedly connected to the lead screw. The motor is installed on the bracket.

[0008] In a preferred solution, the sliders are abutted against the slide rails to slide, and the support beams are installed on the two sliders located at one end of the slide rails.

[0009] In a preferred embodiment, two pulley seats are provided at one end of the support beam. The two winches on the support beam are the first winch and the second winch respectively. The first winch and the second winch are respectively located on one side of different pulley seats. A rope passing groove is provided on one side of the pulley seat far from the end.

[0010] In a preferred embodiment, the distance between the two pulley seats is the same as the distance between the two suspension points on one side of the steel reinforcement cage. Boxes are provided at the ends of the two support beams.

[0011] In a preferred embodiment, scale lines are provided on the steel wire rope, and the bracket abuts against the front edge of the sunken ship dock and slides.

[0012] The beneficial effects of the present utility model are as follows: When the steel reinforcement cage needs to be poured, multiple steel reinforcement cages are placed on the support plate of the bracket. Four steel wire ropes are connected to the lifting lugs, and the lifting lugs are connected to the steel reinforcement cage. The motor of the moving device is driven to move the frame, so as to move the slider, so that the support beam slides relative to the bracket, so that the support beam extends out of the bracket, and the steel reinforcement cage is far from the front edge of the sunken ship dock. At the same time, multiple first winches and second winches are driven to lower the steel reinforcement cage. At the same time, the scale lines on the steel wire rope are observed through a laser level. When the steel reinforcement cage reaches the predetermined elevation, the driving of the first winch and the second winch is stopped, and the steel reinforcement cage is poured.

[0013] After the pouring of the previous steel reinforcement cage is completed, the lifting lugs on the steel wire rope are removed, and the winch and the moving device are driven to move the support beam relative to the bracket, so that the bracket retracts into the bracket. When the support beam moves to the hoisting position, the first winch and the second winch are connected to the next steel reinforcement cage through the lifting lugs, and the above operations are repeated until high-precision height control and pouring work are completed for multiple steel reinforcement cages.

[0014] The overall structure is simple. By using the bracket structure, it can move quickly, avoiding the need to maintain a full working distance from the dock front when using a truck crane, thus avoiding the phenomenon that the truck crane occupies the land lane behind the dock and affects the riding experience of passengers crossing the sea by car and the operation order of the dock. By setting scale lines on the steel wire rope and monitoring the elevation with a laser level, the high-precision control requirements for the elevation of the steel reinforcement cage can be guaranteed, and at the same time, the phenomenon of controlling the elevation by divers when using a truck crane can be avoided, and the time-consuming and laborious phenomenon can be avoided, which has great popularization value. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0016] Figure 1 is the front view of the overall structure of the present utility model;

[0017] Figure 2 is the axonometric view of the overall structure of the present utility model;

[0018] Figure 3 It is an axonometric view of the partial structure of the present utility model;

[0019] Figure 4 It is the present utility model Figure 3 The enlarged view of A in;

[0020] Figure 5 It is an exploded view of the partial structure of the present utility model;

[0021] Figure 6 It is the present utility model Figure 5 The enlarged view of B in;

[0022] Figure 7 It is an axonometric view of the bracket of the present utility model;

[0023] In the figure: Bracket 1; Bracket body 101; Inclined frame body 102; Caster 103; Support plate 104; Slide rail 2; Moving device 3; Moving block 301; Threaded hole 302; Motor 303; Slide block 304; Lead screw 305; Frame 306; Support beam 4; Pulley seat 401; Rope passing groove 402; Steel reinforcement cage 5; First hoist 6; Second hoist 7; Box body 8; Counterweight sandbag 9; Steel wire rope 10; Laser level 11; Front edge of sunken ship wharf 12. Specific implementation mode

[0024] Embodiment 1:

[0025] As Figure 1-7 In, the lifting height control device for underwater pouring of the steel reinforcement cage includes a bracket 1 and a steel reinforcement cage 5. There are two slide rails 2 on the bracket 1. A moving device 3 is arranged between the two slide rails 2. Support beams 4 are arranged at both ends of the moving device 3. The support beams 4 slide relative to the slide rails 2. Two hoists are arranged on the support beams 4. The steel reinforcement cage 5 is connected to multiple hoists through a steel wire rope 10. A laser level 11 is arranged on one side of the bracket 1. With this structure, when the steel reinforcement cage 5 needs to be poured, place multiple steel reinforcement cages 5 on the support plate 104 of the bracket 1. Connect the four steel wire ropes 10 to the lifting lugs, and the lifting lugs are connected to the steel reinforcement cage 5. Drive the motor 303 of the moving device 3 to move the frame 306, move the slide block 304, move the support beam 4 relative to the bracket 1, and extend the support beam 4 out of the bracket 1 so that the steel reinforcement cage 5 is far from the front edge 12 of the sunken ship wharf. At the same time, drive multiple first hoists 6 and second hoists 7 to lower the steel reinforcement cage 5. At the same time, observe the scale line on the steel wire rope 10 through the laser level 11. When the steel reinforcement cage 5 reaches the predetermined elevation, stop driving the first hoist 6 and the second hoist 7, and pour the steel reinforcement cage 5.

[0026] After the previous steel reinforcement cage 5 is poured, remove the lifting lug on the steel wire rope 10, and drive the hoist and the moving device 3 to move the support beam 4 relative to the support 1 so that the support 1 retracts into the support 1. When the support beam 4 moves to the hoisting position, the first hoist 6 and the second hoist 7 are connected to the next steel reinforcement cage 5 through the lifting lug, and repeat the above operations until the high-precision height control and pouring work of multiple steel reinforcement cages 5 are completed.

[0027] The overall structure is simple. Using the support 1 structure, it can move quickly, avoiding the need to maintain a full working distance from the quay front when using a truck crane, thus preventing the truck crane from occupying the land lane behind the quay and affecting the riding experience of passengers crossing the sea by car and the quay operation order. By setting scale lines on the steel wire rope 10 and monitoring the elevation with a laser level 11, it can ensure the high-precision control requirements for the elevation of the steel reinforcement cage 5, and at the same time avoid the phenomenon of controlling the elevation by divers when using a truck crane, thus avoiding time-consuming and laborious situations.

[0028] In a preferred solution, the support 1 includes a support body 101. Multiple casters 103 are provided at the bottom of the support body 101. Oblique frames 102 are provided on both sides at one end of the support body 101. The oblique frames 102 are used to place multiple counterweight sandbags 9. A support plate 104 is provided on one side of the support body 101. With this structure, the oblique frames 102 are used to place the counterweight sandbags 9 to ensure the stability of the overall structure. Multiple casters 103 are provided at the bottom of the support body 101 to facilitate the later movement of the overall structure. After one steel reinforcement cage 5 is poured, move the support 1 so that the support 1 is located on one side of the pouring position of the next steel reinforcement cage 5 for hoisting and placing the next steel reinforcement cage 5. The support plate 104 is used to place multiple steel reinforcement cages 5.

[0029] In a preferred solution, the moving device 3 includes a frame 306. Sliders 304 are provided at the four corners of the frame 306. A moving block 301 is provided at one end of the frame 306. A lead screw 305 is provided on the moving block 301. A motor 303 is provided at one end of the lead screw 305. With this structure, drive the motor 303 to rotate the lead screw 305, move the moving block 301, move the frame 306, move the slider 304, slide the support beam 4 relative to the support 1, extend the support beam 4 out of the support 1, and move the steel reinforcement cage 5 away from the sunken ship quay front 12. At the same time, drive multiple first hoists 6 and second hoists 7 to lower the steel reinforcement cage 5.

[0030] In a preferred solution, a threaded hole 302 is provided on the moving block 301. The threaded hole 302 is threadedly connected to the lead screw 305, and the motor 303 is installed on the support 1.

[0031] In a preferred embodiment, the slider 304 slides while abutting against the slide rail 2, and the support beam 4 is mounted on two sliders 304 at one end of the slide rail 2. With this structure, the driving motor 303 rotates the lead screw 305 to move the moving block 301, thereby moving the frame 306, causing the slider 304 to slide while abutting against the slide rail 2, and enabling the support beam 4 to slide relative to the bracket 1.

[0032] In a preferred embodiment, two pulley seats 401 are provided at one end of the support beam 4. The two winches on the support beam 4 are respectively the first winch 6 and the second winch 7. The first winch 6 and the second winch 7 are respectively located on one side of different pulley seats 401, and a rope passing groove 402 is provided on one side of the pulley seat 401 away from the end. With this structure, the rope passing groove 402 is used for passing the steel wire rope 10, and the steel wire ropes 10 on the first winch 6 and the second winch 7 are connected to the steel reinforcement cage 5 by winding around the pulley seats 401.

[0033] In a preferred embodiment, the distance between the two pulley seats 401 is the same as the distance between the two lifting points on one side of the steel reinforcement cage 5, and boxes 8 are provided at the ends of the two support beams 4. With this structure, the distance between the two pulley seats 401 is the same as the distance between the two lifting points on one side of the steel reinforcement cage 5, so that when the first winch 6 and the second winch 7 are driven simultaneously, the two steel wire ropes 10 are both kept in a vertical state, enabling the elevation indicated by the scale lines on the steel wire ropes 10 to be accurate and improving the measurement accuracy. The box 8 is used for placing a plurality of second counterweight sandbags, and the second counterweight sandbags are used to keep the support beam 4 horizontal and prevent the end of the support beam 4 from being overweight and flipping over.

[0034] In a preferred embodiment, scale lines are provided on the steel wire rope 10, and the bracket 1 slides while abutting against the front edge 12 of the sunken ship dock.

[0035] The above embodiments are only the preferred technical solutions of the present invention and should not be regarded as limitations on the present invention. The protection scope of the present invention should be the technical solutions recorded in the claims, including equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims

1. Hoisting height control device for underwater casting of steel reinforcement cages, characterized in that: It includes a support (1) and a steel reinforcement cage (5). There are two slide rails (2) provided on the support (1). A moving device (3) is arranged between the two slide rails (2). Support beams (4) are provided at both ends of the moving device (3). The support beams (4) slide relative to the slide rails (2). Two winches are provided on the support beams (4). The steel reinforcement cage (5) is connected to multiple winches through steel wire ropes (10). A laser level (11) is provided on one side of the support (1).

2. The height control device for hoisting and placing the underwater cast-in-place steel reinforcement cage according to claim 1, characterized in that: The support (1) includes a support body (101). Multiple casters (103) are provided at the bottom of the support body (101). Oblique frames (102) are provided on both sides at one end of the support body (101). The oblique frames (102) are used to place counterweight sandbags (9). A support plate (104) is provided on one side of the support body (101).

3. The height control device for suspending and placing the steel reinforcement cage for underwater pouring according to claim 1, wherein: The moving device (3) includes a frame (306). Sliders (304) are provided at the four corners of the frame (306). A moving block (301) is provided at one end of the frame (306). A lead screw (305) is provided on the moving block (301). A motor (303) is provided at one end of the lead screw (305).

4. The device for controlling the height of suspending and placing the underwater cast-in-place steel reinforcement cage according to claim 3, wherein: A threaded hole (302) is provided on the moving block (301). The threaded hole (302) is threadedly connected to the lead screw (305). The motor (303) is installed on the support (1).

5. The lifting height control device for underwater placing of steel reinforcement cages according to claim 3, characterized in that: The sliders (304) abut against the slide rails (2) and slide. The support beams (4) are installed on the two sliders (304) located at one end of the slide rails (2).

6. The lifting height control device for underwater casting of steel reinforcement cages according to claim 1, characterized in that: Two pulley seats (401) are provided at one end of the support beam (4). The two winches on the support beam (4) are respectively a first winch (6) and a second winch (7). The first winch (6) and the second winch (7) are respectively located on one side of different pulley seats (401). A rope passing groove (402) is provided on one side of the pulley seat (401) far from the end.

7. The height control device for hoisting and placing the underwater cast steel reinforcement cage according to claim 6, wherein: The distance between the two pulley seats (401) is the same as the distance between the two lifting points on one side of the steel reinforcement cage (5). Boxes (8) are provided at the ends of the two support beams (4).

8. The lifting height control device for underwater placing of steel reinforcement cages according to claim 1, characterized in that: Scale lines are provided on the steel wire rope (10). The support (1) abuts against the front edge of the sunken ship dock (12) and slides.