Large vehicle maintenance vehicle loaded with mechanical arm
By designing a large vehicle maintenance vehicle with robotic arms, combining tool lifting robotic arms and lifting fork modules, the problem of inconvenient operation of large train maintenance equipment in narrow spaces is solved, and efficient, stable and safe maintenance operations are achieved.
Patent Information
- Application Number
- CN202421927318.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-09
AI Technical Summary
When existing large train maintenance equipment is operated in narrow tunnels, the tool is cumbersome, which increases the difficulty of operation and may affect maintenance efficiency and safety.
A large vehicle maintenance vehicle with robotic arms is designed, including tool lifting robotic arms and lifting fork modules, combined with inverters, oil tanks and hydraulic pumps, powered by batteries and ensure safety through range measuring sensors, and equipped with universal driven wheels and steering wheels for improved stability and flexibility.
It reduces the labor intensity of personnel, improves maintenance efficiency, expands the operating range, enhances the stability and safety of the device, and adapts to the operation needs of narrow spaces.
Smart Images

Figure CN223060590U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of large train maintenance, and particularly relates to a large vehicle maintenance vehicle equipped with a robotic arm. Background Art
[0002] The daily maintenance of large trains such as trains and subways is mostly carried out in the tunnels under the tracks, and the tunnel maintenance vehicle is an engineering vehicle specially designed for maintenance and repair operations in tunnels, mines or other underground tunnels.
[0003] The Chinese patent authorization announcement number is CN221116907U, and the name is a movable operation platform for subway train maintenance tunnels, including a movable base and a lifting platform arranged on the movable base. The lifting platform includes an outer frame and an inner frame. The outer frame is fixed on the movable base, and a sliding installation groove for accommodating the inner frame and supporting the inner frame to slide in the vertical direction is arranged in the outer frame. The inner frame is arranged in the sliding installation groove; a first ear seat is arranged on the inner frame, a second ear seat is arranged on the outer frame, the operation platform further includes a connecting rod and an L-shaped operation rod. One end of the connecting rod is rotatably connected to the first ear seat, the other end is rotatably connected to the short arm end of the L-shaped operation rod, and the corner of the L-shaped operation rod is rotatably connected to the second ear seat. Through the design of the inner frame and the outer frame, combined with the three-rotating shaft design of the connecting rod and the L-shaped operation rod, the lifting and lowering of the inner frame can be easily realized by using the L-shaped operation rod, and the operation is convenient, indirectly improving the work efficiency.
[0004] The deficiencies of the above-mentioned prior art solutions are as follows: Although the above solution can lift and lower the inner frame by using the L-shaped operation rod, however, its functions are relatively concentrated, mainly limited to vertical handling tasks. At the maintenance site, if the staff faces diverse operation requirements, they may need to carry additional tools to cope with different situations. Due to the limited space in the tunnel, carrying more tools will undoubtedly further compress the operation range of the staff, which not only increases the operation difficulty, but also may affect the maintenance efficiency and safety. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a large vehicle maintenance vehicle equipped with a robotic arm to solve the technical problems mentioned in the above background art.
[0006] The technical problems to be solved by the utility model can be realized through the following technical solutions:
[0007] A large vehicle maintenance vehicle equipped with a robotic arm includes a maintenance vehicle body;
[0008] The interior of the maintenance vehicle body is separated into a battery compartment and an assembly compartment by a partition. A number of battery groups are arranged inside the battery compartment. At one end of the maintenance vehicle body, there are a tool lifting robotic arm and a lifting fork module. Inside the assembly compartment, there are an inverter, an oil tank, and a hydraulic pump respectively. Distance sensors are arranged on both sides of the maintenance vehicle body;
[0009] Four corners of the bottom of the maintenance vehicle body are symmetrically provided with universal driven wheels. On both sides of the central area at the bottom of the maintenance vehicle body, there is a set of fixed seats respectively, and the two sets of fixed seats are staggered from each other. A steering wheel is arranged at the bottom of the fixed seat, and a power motor for driving the steering wheel is arranged on the fixed seat.
[0010] As a further solution of the present utility model: A number of through holes distributed at intervals are formed on the surface of the partition. A hydraulic wrench is arranged on the tool lifting robotic arm. The inverter is used to convert the direct current output by the battery into alternating current energy. The oil tank and the hydraulic pump are the power sources for the lifting fork module and the hydraulic wrench.
[0011] As a further solution of the present utility model: A side door is arranged on one side of the maintenance vehicle body. The top of the assembly compartment is movably provided with a top cover, and a number of heat dissipation holes are formed on the top cover.
[0012] As a further solution of the present utility model: A heat dissipation window communicating with the assembly compartment is arranged at one end of the maintenance vehicle body away from the lifting fork module. A number of lifting rings are arranged on the maintenance vehicle body.
[0013] As a further solution of the present utility model: A support frame is arranged on the top of the maintenance vehicle body. The support frame is located on one side of the top cover, and a controller is movably arranged at the end of the support frame.
[0014] Advantages of the present utility model:
[0015] In the present utility model, the tool lifting robotic arm can drive the maintenance tools installed thereon to move within a certain range, thus reducing the labor intensity of personnel during disassembly and assembly operations. The lifting fork module can lift the parts to be maintained. The two cooperate to reduce the difficulty during operation and improve the maintenance efficiency. By arranging relevant power supply and control components inside the maintenance vehicle body, the overall integration degree of the device can be maximally improved, the internal space of the device itself is greatly utilized, the volume of the device is reduced, the operation range of the staff is further expanded, and it is well adapted to narrow tunnels. Moreover, the arranged power supply and control components also play a role in counterweight, which can balance the weights of the tool lifting robotic arm and the lifting fork module, avoid tilting at one end of the device, and ensure the overall stability of the device during use. Description of the Drawings
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall device in the present utility model;
[0017] Figure 2 It is a three-dimensional schematic diagram of the assembly bin in the present utility model;
[0018] Figure 3 It is a bottom view schematic diagram of the device in the present utility model.
[0019] Among them: 1. Maintenance vehicle body; 2. Partition board; 3. Tool lifting robotic arm; 4. Lifting fork module; 5. Inverter; 6. Oil tank; 7. Hydraulic pump; 8. Side door; 9. Top cover; 10. Heat dissipation window; 11. Distance measuring sensor; 12. Hoisting ring; 13. Universal driven wheel; 14. Fixed seat; 15. Steering wheel; 16. Power motor; 17. Support frame; 18. Controller. Specific implementation manners
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0021] As Figures 1-3 shown, a large vehicle maintenance vehicle equipped with a loading robotic arm includes a maintenance vehicle body 1. A lighting lamp can be assembled on the maintenance vehicle body 1 to provide lighting for maintenance work and ensure the normal use of the device;
[0022] The interior of the maintenance vehicle body 1 is separated into a battery compartment and an assembly compartment by a partition board 2. A number of groups of through holes are provided on the surface of the partition board 2 at intervals, so that the battery compartment and the assembly compartment are interconnected, ensuring the heat dissipation speed between the two compartments. A number of groups of batteries are arranged inside the battery compartment, and the batteries can supply power to the whole device. A tool lifting robotic arm 3 and a lifting fork module 4 are arranged at one end of the maintenance vehicle body 1. A hydraulic wrench is arranged on the tool lifting robotic arm 3. The tool lifting robotic arm 3 is used to install maintenance tools and is responsible for the operation of maintenance tools by the staff. The lifting fork module 4 is used to lift parts to be repaired, so as to facilitate the staff to carry out repairs. An inverter 5, an oil tank 6 and a hydraulic pump 7 are respectively arranged inside the assembly compartment. The inverter 5 is used to convert the direct current output by the battery into alternating current energy. The oil tank 6 and the hydraulic pump 7 are the power sources for the lifting fork module 4 and the hydraulic wrench. Distance measuring sensors 11 are arranged on both sides of the maintenance vehicle body 1. The distance measuring sensors 11 can measure the distance between both sides of the maintenance vehicle body 1 and the inner wall of the tunnel. When the distance is too small, an alarm will be issued, thus avoiding the collision of the device with the tunnel and providing good protection for the device;
[0023] Four universal driven wheels 13 are symmetrically arranged at the four corners of the bottom of the maintenance vehicle body 1. On both sides of the central area at the bottom of the maintenance vehicle body 1, a set of fixed seats 14 are arranged respectively, and the two sets of fixed seats 14 are staggered from each other. A steering wheel 15 is arranged at the bottom of the fixed seat 14, and a power motor 16 for driving the steering wheel 15 is arranged on the fixed seat 14. The steering wheel 15 is driven to rotate by the power motor 16, so as to move the device. The arranged universal driven wheels 13 and the steering wheels 15 jointly share the overall gravity of the device, making the device move more stably.
[0024] In this embodiment, specifically, a side door 8 is arranged on one side of the maintenance vehicle body 1. The side door 8 is used to seal the storage room arranged on the maintenance vehicle body 1. A top cover 9 is movably arranged on the top of the assembly bin. A number of heat dissipation holes are opened on the top cover 9. The top cover 9 seals the assembly bin, which is convenient for the staff to open and also forms a good protection for a number of components arranged inside.
[0025] In this embodiment, specifically, a heat dissipation window 10 communicated with the assembly bin is arranged at one end of the maintenance vehicle body 1 far from the lifting fork module 4. A number of lifting rings 12 are arranged on the maintenance vehicle body 1. The external hoisting machine can be connected through the arranged lifting rings 12 to realize the hoisting and handling of the whole maintenance vehicle body 1.
[0026] In this embodiment, specifically, a support frame 17 is arranged on the top of the maintenance vehicle body 1. The support frame 17 is located on one side of the top cover 9. A controller 18 is movably arranged at the end of the support frame 17. The support frame 17 supports the controller 18, ensuring the stability of the controller 18 during use. The controller 18 is used to control the overall operation of the device.
[0027] The above has described a detailed description of an embodiment of the present invention, but the content described is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equal changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A large vehicle maintenance vehicle equipped with a loading robotic arm, comprising a maintenance vehicle body (1); characterized in that: The interior of the maintenance vehicle body (1) is divided into a battery compartment and an assembly compartment by a partition (2). A number of battery groups are arranged inside the battery compartment. At one end of the maintenance vehicle body (1), there are a tool lifting robotic arm (3) and a lifting forklift module (4). An inverter (5), an oil tank (6) and a hydraulic pump (7) are respectively arranged inside the assembly compartment. Distance measuring sensors (11) are arranged on both sides of the maintenance vehicle body (1); Four corner positions at the bottom of the maintenance vehicle body (1) are symmetrically provided with universal driven wheels (13). On both sides of the central area at the bottom of the maintenance vehicle body (1), there is a set of fixed seats (14) respectively, and the two sets of fixed seats (14) are staggered with each other. A steering wheel (15) is arranged at the bottom of the fixed seat (14), and a power motor (16) for driving the steering wheel (15) is arranged on the fixed seat (14).
2. The large vehicle maintenance vehicle with a loading robotic arm according to claim 1, characterized in that, A number of through holes distributed at intervals are formed on the surface of the partition (2). A hydraulic wrench is arranged on the tool lifting robotic arm (3). The inverter (5) is used to convert the direct current output by the battery into alternating current energy. The oil tank (6) and the hydraulic pump (7) are the power sources for the lifting forklift module (4) and the hydraulic wrench.
3. The large vehicle maintenance vehicle with a loading robotic arm according to claim 1, characterized in that, A side door (8) is arranged on one side of the maintenance vehicle body (1). A top cover (9) is movably arranged on the top of the assembly compartment, and a number of heat dissipation holes are formed on the top cover (9).
4. The large vehicle maintenance vehicle with a loading robotic arm according to claim 1, characterized in that, A heat dissipation window (10) communicating with the assembly compartment is arranged at one end of the maintenance vehicle body (1) away from the lifting forklift module (4). A number of lifting rings (12) are arranged on the maintenance vehicle body (1).
5. A large vehicle maintenance vehicle equipped with a loading robotic arm, characterized in that, A support frame (17) is arranged on the top of the maintenance vehicle body (1). The support frame (17) is located on one side of the top cover (9). A controller (18) is movably arranged at the end of the support frame (17).
Citation Information
Patent Citations
Movable operation platform for subway train maintenance tunnel
CN221116907U