Emergency furnace discharging device suitable for toughening furnace processing
By designing an emergency discharge device suitable for tempering furnaces, the tempering furnace is driven by counterweight blocks and wire ropes, combined with the flow diversion ring and splash protection plate, the problems of slow speed and poor splash protection of traditional tempering furnaces are solved, and fast and safe material discharge is achieved.
Patent Information
- Application Number
- CN202422006050.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-19
AI Technical Summary
Traditional tempered grate furnace devices discharge slowly in emergency situations and lack effective splash protection measures, resulting in production delays, safety hazards and waste of materials.
An emergency furnace discharge device including a furnace discharge mechanism and a splash protection mechanism is designed. Through the cooperation of counterweight blocks, wire ropes and rotary rings, the rapid rotation of the tempered furnace body and the guiding discharge of substances are realized, and the flow guide ring and splash protection plate are used to prevent substances from splashing.
The rapid emergency discharge of tempered furnaces is realized, which reduces production delays and safety hazards, prevents material splashing, and protects the safety and environment of operators.
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Figure CN223060867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toughening furnace processing, and particularly relates to an emergency discharging furnace device suitable for toughening furnace processing. Background Technique
[0002] In the glass processing industry, the toughening furnace is a key device for glass strengthening treatment. During the working process of the toughening furnace, the glass needs to be processed under high temperature and specific process conditions. However, various emergencies may occur during the production process, such as power failures, equipment failures, process abnormalities, etc. This requires the materials in the toughening furnace to be discharged quickly and safely to reduce losses and avoid safety accidents.
[0003] However, in the prior art, when the traditional discharging furnace device of the toughening furnace responds to emergencies, its discharging furnace speed is slow, and it is difficult to quickly discharge the substances in the furnace in a short time. This may not only cause production delays, but also lead to more serious safety hazards and equipment damage. On the other hand, the traditional equipment lacks effective anti-splash measures during the discharging furnace process, and the internal substances are easy to splash out, which not only causes waste of materials, but also poses a threat to the safety of operators, and at the same time will pollute the working environment. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: an emergency discharging furnace device suitable for toughening furnace processing, including: a frame; a discharging shell, the outer wall of the discharging shell is slidably connected to the outer wall of the frame; a toughening furnace body, the inner wall of the toughening furnace body is rotatably connected to the outer wall of the frame through a rotating shaft, and the outer wall of the rotating shaft is fixedly connected to the outer wall of the frame; a discharging furnace mechanism for discharging the substances in the toughening furnace body, the outer wall of the discharging furnace mechanism is fixedly connected to the outer wall of the frame; a splash-proof mechanism, the outer wall of the splash-proof mechanism is fixedly connected to the outer wall of the toughening furnace body, and the splash-proof mechanism is used to prevent substances from splashing; the discharging furnace mechanism includes counterweights, there are two groups of counterweights, and the top of each group of counterweights is fixedly connected with a swivel through a steel wire rope, and the outer wall of the steel wire rope is fixedly connected to the outer wall of the swivel, the outer wall of the steel wire rope is slidably connected to a guide wheel, and the inner wall of the counterweight is slidably connected to a limiting plate.
[0005] Preferably, the outer wall of the rotating shaft is rotatably connected to the inner wall of the toughening furnace body, a bearing is connected between the rotating shaft and the toughening furnace body, and the end of the steel wire rope away from the swivel is fixedly connected to the top of the counterweight.
[0006] Preferably, the outer wall of the limiting plate is fixedly connected to the outer wall of the frame, an insertion plate is slidably connected to the inner wall of the limiting plate, a sliding groove is opened in the limiting plate, the outer wall of the insertion plate is in contact with the bottom of the counterweight, and a lifting lug is rotatably connected to the inner wall of the swivel.
[0007] Preferably, the outer wall of the guide wheel is rotatably connected to the inner wall of the frame. A rotating shaft is fixedly connected to the outer wall of the guide wheel, and the rotating shaft is rotatably connected to the frame. The outer wall of the lifting lug is fixedly connected to the outer wall of the toughening furnace body.
[0008] Preferably, a diversion ring is fixedly connected to the top of the toughening furnace body. A diversion groove is formed in the wall of the diversion ring, and the diversion grooves are linearly arrayed along the outer wall of the diversion ring. A splash-proof guard plate is fixedly connected to the top of the toughening furnace body. Both the diversion ring and the splash-proof guard plate are made of high-temperature resistant materials.
[0009] The beneficial effects of the present utility model are as follows:
[0010] 1. By providing a furnace discharging mechanism in the present utility model, pulling out the plug on the limiting plate can release the restriction on the counterweight. Under the action of gravity, the counterweight moves downward, and the rotating ring is synchronously driven to move through the steel wire rope. Then, the bottom of the toughening furnace body is pulled by the lifting lug to rotate, so as to discharge the substances in the toughening furnace body, achieving the purpose of rapid furnace discharging and solving the problem that traditional equipment cannot rapidly discharge the furnace.
[0011] 2. By providing a splash-proof mechanism in the present utility model, the diversion ring is used to guide the flowing substances, and diversion grooves are formed in the diversion ring, so that the substances can flow out through the diversion grooves, increasing the discharge amount. The splash-proof guard plate is used to prevent the substances inside the toughening furnace body from splashing out during the movement process, achieving the purpose of increasing the discharge amount and preventing splashing, and solving the problem that traditional equipment cannot prevent splashing. Description of the Drawings
[0012] Figure 1 is the front view of the present utility model;
[0013] Figure 2 is the cross-sectional view of the present utility model;
[0014] Figure 3 is the structural schematic diagram of the furnace discharging mechanism of the present utility model;
[0015] Figure 4 is the structural schematic diagram of the splash-proof mechanism of the present utility model.
[0016] In the figure: 1, frame; 2, discharge housing; 3, toughening furnace body; 4, furnace discharging mechanism; 41, counterweight; 42, limiting plate; 43, plug; 44, steel wire rope; 45, guide wheel; 46, lifting lug; 47, rotating ring; 5, splash-proof mechanism; 51, diversion ring; 52, diversion groove; 53, splash-proof guard plate; 6, rotating shaft. Detailed Embodiments
[0017] The following further elaborates on the present utility model in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.
[0018] Embodiment:
[0019] Please refer to Figure 1 - Figure 4 The present utility model provides a technical solution: an emergency furnace discharging device applicable to toughening furnace processing, including: a frame 1; a discharging shell 2, the outer wall of the discharging shell 2 is slidably connected to the outer wall of the frame 1; a toughening furnace body 3, the inner wall of the toughening furnace body 3 is rotatably connected to the outer wall of the frame 1 through a rotating shaft 6, and the outer wall of the rotating shaft 6 is fixedly connected to the outer wall of the frame 1; a furnace discharging mechanism 4, the outer wall of the furnace discharging mechanism 4 is fixedly connected to the outer wall of the frame 1; a splash-proof mechanism 5, the outer wall of the splash-proof mechanism 5 is fixedly connected to the outer wall of the toughening furnace body 3; the furnace discharging mechanism 4 includes counterweights 41, there are two groups of counterweights 41, and the top of each group of counterweights 41 is fixedly connected to a swivel 47 through a steel wire rope 44, and the outer wall of the steel wire rope 44 is fixedly connected to the outer wall of the swivel 47. The outer wall of the steel wire rope 44 is slidably connected to a guide pulley 45, and the guide pulley 45 is used to change the movement direction of the steel wire rope 44. A limiting plate 42 is slidably connected to the inner wall of the counterweight 41.
[0020] The outer wall of the rotating shaft 6 is rotatably connected to the inner wall of the toughening furnace body 3. One end of the steel wire rope 44 away from the swivel 47 is fixedly connected to the top of the counterweight 41. The outer wall of the limiting plate 42 is fixedly connected to the outer wall of the frame 1. An insertion plate 43 is slidably connected to the inner wall of the limiting plate 42. The outer wall of the insertion plate 43 is in contact with the bottom of the counterweight 41. The position of the counterweight 41 is restricted by the insertion plate 43. A lifting lug 46 is rotatably connected to the inner wall of the swivel 47. The outer wall of the guide pulley 45 is rotatably connected to the inner wall of the frame 1. The outer wall of the lifting lug 46 is fixedly connected to the outer wall of the toughening furnace body 3.
[0021] A diversion ring 51 is fixedly connected to the top of the toughening furnace body 3. A diversion groove 52 is provided in the wall of the diversion ring 51, and the diversion grooves 52 are linearly arrayed along the outer wall of the diversion ring 51. The substances in the toughening furnace body 3 can flow into the discharging shell 2 through the diversion grooves 52. A splash-proof guard plate 53 is fixedly connected to the top of the toughening furnace body 3.
[0022] Working principle:
[0023] During use, when it is necessary to urgently discharge the substances in the toughening furnace body 3, just through the discharging mechanism 4 on the frame 1, the discharging mechanism 4 can be used to drive the toughening furnace body 3 to move, so that the toughening furnace body 3 rotates downward along the rotating shaft 6, and the substances in the toughening furnace body 3 can be discharged into the discharging shell 2. During the process of the toughening furnace body 3 urgently guiding the substances into the discharging shell 2, the splash-proof mechanism 5 on the toughening furnace body 3 prevents the substances in the furnace from splashing out of the toughening furnace body 3.
[0024] When using the discharging mechanism 4 to drive the toughening furnace body 3, just pull out the plug board 43 on the limiting plate 42 upward to release the locking of the counterweight 41. Under the action of gravity, the counterweight 41 slides downward along the limiting plate 42. The counterweight 41 is connected to the swivel 47 through a steel wire rope 44, and the guide wheel 45 is used to change the movement direction of the steel wire rope 44. During the process of the counterweight 41 sliding downward, the steel wire rope 44 is used to pull the lug 46 on the swivel 47, thereby driving the bottom of the toughening furnace body 3 to rotate upward, and the substances in the toughening furnace body 3 can be poured into the discharging shell 2. After the urgent discharging is completed, just lift the counterweight 41 upward by an external force, and then slide the plug board 43 back into the limiting plate 42 to re-lock the position of the counterweight 41, thereby re-locking the position of the toughening furnace body 3.
[0025] When the toughening furnace body 3 pours out the internal substances, the substances will first flow onto the diversion ring 51, and through the guidance of the diversion ring 51, the substances are diverted into the discharging shell 2. Similarly, the substances in the toughening furnace body 3 can flow into the discharging shell 2 through the diversion groove 52 on the diversion ring 51, thereby increasing the discharge amount of the substances and reducing the discharge time. The splash-proof guard plate 53 on the toughening furnace body 3 is used to prevent the toughening furnace body 3 from splashing out during the movement process.
[0026] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. An emergency furnace discharging device applicable to toughening furnace processing, characterized in that, Comprising: Frame (1); Discharge housing (2), the outer wall of the discharge housing (2) is slidably connected to the outer wall of the frame (1); Tempering furnace body (3), the inner wall of the tempering furnace body (3) is rotatably connected to the outer wall of the frame (1) through a rotating shaft (6), and the outer wall of the rotating shaft (6) is fixedly connected to the outer wall of the frame (1); Furnace discharging mechanism (4), the outer wall of the furnace discharging mechanism (4) is fixedly connected to the outer wall of the frame (1); Anti-splash mechanism (5), the outer wall of the anti-splash mechanism (5) is fixedly connected to the outer wall of the tempering furnace body (3); The furnace discharging mechanism (4) includes counterweight blocks (41), there are two groups of the counterweight blocks (41), and the top of each group of the counterweight blocks (41) is fixedly connected with a swivel (47) through a steel wire rope (44), and the outer wall of the steel wire rope (44) is fixedly connected to the outer wall of the swivel (47). The outer wall of the steel wire rope (44) is slidably connected with a guide pulley (45), and a limiting plate (42) is slidably connected to the inner wall of the counterweight block (41).
2. The emergency furnace discharging device applicable to toughening furnace processing according to claim 1, wherein: The outer wall of the rotating shaft (6) is rotatably connected to the inner wall of the tempering furnace body (3), and one end of the steel wire rope (44) away from the swivel (47) is fixedly connected to the top of the counterweight block (41).
3. An emergency furnace discharging device applicable to toughening furnace processing according to claim 1, characterized in that: The outer wall of the limiting plate (42) is fixedly connected to the outer wall of the frame (1), and a plug board (43) is slidably connected to the inner wall of the limiting plate (42).
4. An emergency furnace discharging device applicable to toughening furnace processing according to claim 3, characterized in that: The outer wall of the plug board (43) is in contact with the bottom of the counterweight block (41), and a lifting lug (46) is rotatably connected to the inner wall of the swivel (47).
5. An emergency furnace discharging device applicable to toughening furnace processing according to claim 4, characterized in that: The outer wall of the guide pulley (45) is rotatably connected to the inner wall of the frame (1), and the outer wall of the lifting lug (46) is fixedly connected to the outer wall of the tempering furnace body (3).
6. An emergency furnace discharging device applicable to toughening furnace processing according to claim 1, characterized in that: A diversion ring (51) is fixedly connected to the top of the tempering furnace body (3), a diversion groove (52) is formed in the wall of the diversion ring (51), and the diversion grooves (52) are linearly arrayed along the outer wall of the diversion ring (51). An anti-splash guard plate (53) is fixedly connected to the top of the tempering furnace body (3).