Fodder concentrate fermentation device

Through the design of multiple split fermentation chambers and the precise adjustment of the control cabinet, the problem of energy saving of fermentation devices in the prior art is solved, and flexible fermentation environment control and energy conservation are achieved.

CN223060982UActive Publication Date: 2025-07-04WUHAN TIANJIAN AGRI DEV CO LTD
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Patent Information

Application Number
CN202422124237.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-04
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing feed concentrate fermentation device is not energy-saving in temperature and humidity control, and requires special factory facilities, resulting in high construction costs and low fermentation efficiency.

Method used

It adopts multiple split fermentation chambers, each fermentation chamber can be independently controlled, equipped with exhaust fans, electromagnetic nozzles and heating plates, which can achieve accurate temperature and humidity adjustment through the control cabinet to reduce energy waste.

Benefits of technology

It realizes flexible fermentation environment control, saves energy, reduces the area, improves fermentation efficiency, and reduces facility costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feed fermentation, in particular to a concentrated feed fermentation device, which comprises a fermentation bin, a feed hopper, a feed hopper and a feed hopper, the fermentation bin is of a cavity structure with an opening on one side, a bin door corresponding to the opening is hinged to the fermentation bin, a window is arranged at the top of the fermentation bin, and a groove is arranged at the bottom of the fermentation bin; the adjusting unit is embedded in the open window, the bottom of the adjusting unit is provided with a hollow protective cover, the protective cover is internally provided with an exhaust fan and a plurality of electromagnetic nozzles penetrating through the protective cover, and the top of the adjusting unit is provided with a humidifying connector communicated with the electromagnetic nozzles and a control connector electrically connected with the exhaust fan and the electromagnetic nozzles; the first heating plate is embedded in the open groove, and the first heating plate is electrically connected with the control interface; according to the utility model, the fermentation bins are designed into a plurality of split bodies, so that each fermentation bin can be independently opened and closed by controlling the cabinet, and the purpose of saving energy is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed fermentation, in particular to a feed concentrate fermentation device. Background Art

[0002] During the fermentation of feed concentrate, microorganisms decompose and transform components such as starch, sugars, and proteins in the feed, releasing beneficial nutrients such as amino acids, vitamins, and minerals. The fermentation environment of feed concentrate is crucial for the quality of the forage, especially temperature and humidity. Generally, ordinary workshops are used for the fermentation device of feed concentrate. Heating devices are installed on the cement slabs of the workshops, and heating is required in any season, which is not energy-saving, and the humidity cannot be controlled and adjusted. Content of the Utility Model

[0003] The utility model provides a feed concentrate fermentation device, the fermentation bins of which are designed in multiple separate parts, so they can be freely matched according to the size of the space environment, and each fermentation bin is managed separately for opening and closing through a control cabinet, so that the fermentation bins can be optimally selected for opening and closing according to the amount of feed, achieving the purpose of saving energy.

[0004] In order to achieve the above object, the utility model provides the following technical solution: A feed concentrate fermentation device, which includes: a fermentation bin, the fermentation bin is a cavity structure with an opening on one side, and a bin door is hinged to the fermentation bin corresponding to the opening, a window is provided at the top of the fermentation bin, and a slot is provided at the bottom; an adjustment unit, the adjustment unit is embedded in the window, and a hollow protective cover is provided at the bottom of the adjustment unit, an exhaust fan and a plurality of electromagnetic nozzles penetrating the protective cover are provided inside the protective cover, a humidification interface communicated with each electromagnetic nozzle is provided at the top of the adjustment unit, and a control interface electrically connected to the exhaust fan and the electromagnetic nozzles is provided; a first heating plate, the first heating plate is embedded in the slot, and the first heating plate is electrically connected to the control interface through a wire tube passing through the slot and attaching along the outer wall of the fermentation bin; a control cabinet, a power supply, a processor and a liquid storage tank are provided inside the control cabinet, a control panel, a plurality of cable interfaces and a plurality of liquid supply interfaces are provided outside the control cabinet, each cable interface is electrically connected to the processor respectively, and each liquid supply interface is communicated with the liquid storage tank through a valve and a high-pressure pump respectively; the cable interface communicates with the control interface through a communication cable; the liquid supply interface is communicated with the humidification interface through a high-pressure pipe.

[0005] Preferably, second heating plates are further provided on the three inner side walls of the fermentation bin respectively, and each second heating plate is electrically connected to the control interface through a wire tube passing through the side wall of the fermentation bin and attaching along the outer wall of the fermentation bin.

[0006] Preferably, a temperature sensor is provided below the exhaust fan, and the temperature sensor is electrically connected to the control interface; a plurality of air inlets are respectively provided around the exhaust fan corresponding to the top of the adjustment unit.

[0007] Preferably, a plurality of fermentation bins are provided, and support feet are provided at the bottom of each fermentation bin. The height of the support feet is greater than the height of the adjustment unit, and positioning grooves are provided at the top of each fermentation bin corresponding to the support feet.

[0008] Preferably, the opening of the fermentation bin is upwardly inclined, and the bin door is hinged to the top of the opening.

[0009] The beneficial effects of the present utility model are as follows: This fermentation bin does not require a dedicated fermentation workshop. The feed can complete the fermentation process in the fermentation bin, thus saving the cost of facility construction, and the installation method is simple and flexible. Due to its small volume, the fermentation speed is fast and the heat loss is small. When it is necessary to expand the fermentation capacity, new fermentation bins can be directly arranged and added, and the control cabinet can provide power to the fermentation bins that need to work, thus greatly saving energy and avoiding waste. The bin door facilitates the staff to detect the parameters of the feed in the fermentation bin and is convenient for loading and unloading the feed. The exhaust fan works intermittently under the action of the control cabinet to ensure the fermentation environment in the fermentation bin, and the electromagnetic nozzle is used to replenish water and humidify the inside to ensure a good fermentation environment. Since the fermentation bins are designed in multiple parts, they can be freely matched according to the size of the space environment, and the control cabinet can independently open and close each fermentation bin to achieve the purpose of saving energy. Moreover, multiple fermentation bins can be stacked and placed, so the floor area can be greatly reduced. The second heating plate assists in heating the fermentation bin, especially when there is a large amount of feed inside. The staff can start the second heating plate through the control cabinet to improve the fermentation effect of the feed. When there is less feed, the staff can turn off the second heating plate to reduce energy consumption. The exhaust fan enables the internal air of the fermentation bin to circulate microscopically with the outside, and the temperature sensor collects the air temperature during the circulation process, thereby reflecting the fermentation temperature in the fermentation bin, which is convenient for the control cabinet to master the fermentation parameters. The upwardly inclined opening can effectively prevent the water from overflowing during the feed fermentation process. Description of the Drawings

[0010] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0011] Figure 1Schematic diagram of the combined structure of the fermentation tank of the present utility model;

[0012] Figure 2 Schematic diagram of the structure of the control cabinet of the present utility model;

[0013] Figure 3 Schematic diagram of the external structure of the adjustment unit of the present utility model;

[0014] Figure 4 Schematic diagram of the internal structure of the adjustment unit of the present utility model.

[0015] In the figure: 1, fermentation tank; 2, tank opening; 3, tank door; 4, adjustment unit; 5, protective cover; 6, exhaust fan; 7, electromagnetic spray head; 8, humidification interface; 9, control interface; 10, first heating plate; 11, second heating plate; 12, control cabinet; 13, processor; 14, power supply; 15, liquid storage tank; 16, high-pressure pump; 17, cable interface; 18, liquid supply interface; 19, support feet; 20, positioning groove; 21, air inlet; 22, temperature sensor; 23, control panel. Specific embodiments

[0016] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0017] According to Figure 1 , Figure 2 , Figure 3 , Figure 4As shown in the figure, a feed concentrate fermentation device includes: a fermentation tank 1, which is a cavity structure with an opening 2 on one side, and a hatch door 3 is hinged to the fermentation tank 1 corresponding to the opening 2. A window is provided at the top of the fermentation tank 1, and a slot is provided at the bottom; an adjustment unit 4, which is embedded in the window, and a hollow protective cover 5 is provided at the bottom of the adjustment unit 4. An exhaust fan 6 and a plurality of electromagnetic nozzles 7 penetrating the protective cover 5 are provided inside the protective cover 5. A humidification interface 8 communicating with each of the electromagnetic nozzles 7 and a control interface 9 electrically connected to the exhaust fan 6 and the electromagnetic nozzles 7 are provided at the top of the adjustment unit 4; a first heating plate 10, which is embedded in the slot, and the first heating plate 10 is electrically connected to the control interface 9 through a wire tube passing through the slot and fitting along the outer wall of the fermentation tank 1; a control cabinet 12, in which a power supply 14, a processor 13 and a liquid storage tank 15 are provided. A control panel 23, a plurality of cable interfaces 17 and a plurality of liquid supply interfaces 18 are provided outside the control cabinet 12. Each of the cable interfaces 17 is electrically connected to the processor 13, and each of the liquid supply interfaces 18 is communicated with the liquid storage tank 15 through a valve and a high-pressure pump 16; the cable interface 17 communicates with the control interface 9 through a communication cable; the liquid supply interface 18 is communicated with the humidification interface 8 through a high-pressure pipe. Among them, a plurality of fermentation tanks 1 are provided, and support feet 19 are provided at the bottom of each fermentation tank 1. The height of the support feet 19 is greater than the height of the adjustment unit 4, and positioning grooves 20 corresponding to the support feet 19 are provided at the top of each fermentation tank 1.

[0018] With the above settings, the fermentation tank 1 does not require a dedicated workshop. The feed can complete the fermentation process in the fermentation tank 1, thus saving the cost of facility construction, and the installation method is simple and flexible. Due to its small volume, the fermentation speed is fast and the heat loss is small. When it is necessary to expand the fermentation capacity, a new fermentation tank 1 can be directly arranged and added, and the control cabinet 12 can provide power to the fermentation tank 1 that needs to work, thus greatly saving energy and avoiding waste. The hatch door 3 facilitates the staff to detect the parameters of the feed in the fermentation tank 1 and is convenient for loading and unloading the feed. The exhaust fan 6 works intermittently under the action of the control cabinet 12 to ensure the fermentation environment in the fermentation tank 1, and the internal part is replenished with water and humidified through the electromagnetic nozzles 7 to ensure a good fermentation environment. Since the fermentation tanks 1 are designed in multiple separate units, they can be freely matched according to the size of the space environment, and the control cabinet 12 can manage the opening and closing of each fermentation tank 1 separately, so as to achieve the purpose of saving energy. Moreover, multiple fermentation tanks 1 can be stacked and placed, so the floor area can be greatly reduced.

[0019] Three inner sidewalls of the fermentation bin 1 are respectively provided with second heating plates 11, and each of the second heating plates 11 is electrically connected to the control interface 9 through a wire tube that penetrates the sidewall of the fermentation bin 1 and fits along the outer wall of the fermentation bin 1.

[0020] In this setting, the second heating plates 11 assist in heating the fermentation bin 1. Especially when there is a large amount of feed inside, the staff can start the second heating plates 11 through the control cabinet 12 to improve the feed fermentation effect. When the feed is less, the staff can turn off the second heating plates 11 to reduce energy consumption.

[0021] A temperature sensor 22 is provided below the exhaust fan 6, and the temperature sensor 22 is electrically connected to the control interface 9; a plurality of air inlets 21 are respectively provided around the exhaust fan 6 at the top of the adjustment unit 4.

[0022] Through this setting, the exhaust fan 6 enables microcirculation of the air inside the fermentation bin 1 with the outside, and the temperature sensor 22 collects the air temperature during the circulation process, thereby reflecting the fermentation temperature inside the fermentation bin 1, which is convenient for the control cabinet 12 to master the fermentation parameters.

[0023] The opening 2 of the fermentation bin 1 is upwardly inclined, and the bin door 3 is hinged to the top of the opening.

[0024] Through this setting, the upwardly inclined opening can effectively prevent water from overflowing during the feed fermentation process.

[0025] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A feed concentrate fermentation device, characterized in that , including: A fermentation tank (1), the fermentation tank (1) being a cavity structure with an opening (2) on one side, and a hatch door (3) being hinged to the fermentation tank (1) corresponding to the opening (2), a window being provided at the top of the fermentation tank (1), and a slot being provided at the bottom; An adjustment unit (4), the adjustment unit (4) being embedded in the window, and a hollow protective cover (5) being provided at the bottom of the adjustment unit (4), an exhaust fan (6) being provided inside the protective cover (5), and a plurality of electromagnetic nozzles (7) penetrating through the protective cover (5), a humidification interface (8) communicating with each of the electromagnetic nozzles (7) being provided at the top of the adjustment unit (4), and a control interface (9) electrically connected to the exhaust fan (6) and the electromagnetic nozzles (7) being provided; A first heating plate (10), the first heating plate (10) being embedded in the slot, and the first heating plate (10) being electrically connected to the control interface (9) through a wire tube penetrating through the slot and fitting along the outer wall of the fermentation tank (1); A control cabinet (12), a power supply (14), a processor (13) and a liquid storage tank (15) being provided inside the control cabinet (12), a control panel (23), a plurality of cable interfaces (17) and a plurality of liquid supply interfaces (18) being provided outside the control cabinet (12), each of the cable interfaces (17) being electrically connected to the processor (13), and each of the liquid supply interfaces (18) being communicated with the liquid storage tank (15) through a valve and a high-pressure pump (16); The cable interface (17) communicates with the control interface (9) through a communication cable; The liquid supply interface (18) is communicated with the humidification interface (8) through a high-pressure pipe.

2. The feed concentrate fermentation device according to claim 1, characterized in that: Second heating plates (11) are respectively provided on three inner side walls of the fermentation tank (1), and each of the second heating plates (11) is electrically connected to the control interface (9) through a wire tube penetrating through the side wall of the fermentation tank (1) and fitting along the outer wall of the fermentation tank (1).

3. A feed concentrate fermentation device according to claim 1, characterized in that: A temperature sensor (22) is provided below the exhaust fan (6), and the temperature sensor (22) is electrically connected to the control interface (9); a plurality of air inlets (21) are respectively provided around the exhaust fan (6) at the top of the adjustment unit (4).

4. A feed concentrate fermentation device according to claim 1, characterized in that: A plurality of the fermentation tanks (1) are provided, and support feet (19) are provided at the bottom of each of the fermentation tanks (1), the height of the support feet (19) being greater than the height of the adjustment unit (4), and positioning grooves (20) being provided at the top of each of the fermentation tanks (1) corresponding to the support feet (19).

5. A feed concentrate fermentation device according to claim 1, characterized in that: The opening (2) of the fermentation tank (1) is upwardly inclined, and the hatch door (3) is hinged and matched with the top of the opening (2).