Equipment for producing loose fiber flame-retardant cotton

Abstract

The utility model relates to the technical field of loose fiber dyeing equipment, and discloses equipment for loose fiber flame-retardant cotton production, which comprises a reaction kettle, the left side of the top wall of the reaction kettle is communicated with a gas tank, the left side of the bottom of the gas tank is communicated with a connecting pipe, the bottom of the connecting pipe is communicated with a heater, and the bottom of the heater is communicated with an air inlet pipe. The right side of the bottom of the gas tank is communicated with a condenser, the bottom of the condenser is communicated with a separator, the middle lower part of the front side of the outer wall of the separator is communicated with a thin pipe, the other end of the thin pipe is communicated with a recycling barrel, and the right side of the top wall of the reaction kettle is communicated with an ammonia gas adjusting mechanism. According to the utility model, the heater is used for heating gas entering the gas tank, the separator is used for separating gas and liquid, and the recycling barrel is used for collecting and utilizing the separated liquid again, so that the problem that the air cannot be heated and condensed in the prior art is solved, and the influence on the quality of flame-retardant cotton during production is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of loose fiber dyeing equipment, in particular to an equipment for the production of flame-retardant cotton for loose fibers. Background Technique

[0002] Flame-retardant cotton for loose fibers is a fiber material with flame-retardant properties, composed of loose fibers. By adding flame retardants during the production process, it can slow down the combustion speed and flame spread when encountering a fire source, improving safety. Flame-retardant cotton for loose fibers is used in buildings, vehicles, and places that require fire protection in homes, and can effectively reduce the fire risk.

[0003] During the production process of flame-retardant cotton for loose fibers, flame-retardant cotton production equipment is required, and thus an equipment for the production of flame-retardant cotton for loose fibers will be used. The flame-retardant cotton production equipment can ensure that the produced flame-retardant cotton has excellent flame-retardant properties, while maintaining production efficiency and product consistency.

[0004] In the prior art, flame-retardant cotton adopts an open-vat production mode at normal temperature and pressure, which does not meet the sealing requirements for ammonia fumigation in the flame-retardant production of cotton raw materials. Due to the toxicity and odor problems of ammonia gas, the flame-retardant production of loose fiber cotton raw materials cannot be carried out, and the air cannot be heated and cooled, failing to meet the production requirements of flame-retardant cotton and affecting the quality of the produced flame-retardant cotton. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an equipment for the production of flame-retardant cotton for loose fibers, aiming to improve the problem that the flame-retardant production of loose fiber cotton raw materials cannot be carried out in the prior art, affecting the quality of flame-retardant cotton.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: An equipment for the production of flame-retardant cotton for loose fibers, including a reaction kettle, the left side of the top wall of the reaction kettle is communicated with a gas tank, the left side of the bottom of the gas tank is communicated with a connecting pipe, the bottom of the connecting pipe is communicated with a heater, the bottom of the heater is communicated with an inlet pipe, the right side of the bottom of the gas tank is communicated with a condenser, the bottom of the condenser is communicated with a separator, the middle and lower part of the front side of the outer wall of the separator is communicated with a thin pipe, the other end of the thin pipe is communicated with a recovery cylinder, and the right side of the top wall of the reaction kettle is communicated with an ammonia regulating mechanism, and the ammonia regulating mechanism is used to regulate ammonia.

[0007] As a further description of the above technical solution:

[0008] The ammonia regulating mechanism includes a storage tank, which is connected to the right side of the top wall of the reaction kettle. A first pipeline is connected to the middle and lower part of the left side of the outer wall of the storage tank. A stop valve is rotatably connected to the top of the outer wall of the first pipeline. A metering pump is connected to the bottom of the first pipeline. A second pipeline is connected to the bottom of the metering pump. A first check valve is rotatably connected to the bottom of the outer wall of the second pipeline. The other end of the second pipeline is connected to an ammonia kettle. A third pipeline is connected to the middle of the right side of the outer wall of the ammonia kettle. A second check valve is rotatably connected to the top of the outer wall of the third pipeline. The other end of the third pipeline is connected to a diluted acid water tank.

[0009] As a further description of the above technical solution:

[0010] A gasket is installed on the top of the reaction kettle, and a kettle cover is installed on the top of the reaction kettle.

[0011] As a further description of the above technical solution:

[0012] A pressure relief valve is installed in the middle of the top wall of the kettle cover, and a pressure gauge is fixedly connected to the middle of the front side of the top wall of the kettle cover.

[0013] As a further description of the above technical solution:

[0014] Heat insulation cotton is threadedly connected to the periphery of the outer wall of the reaction kettle, and bolts are threadedly connected to the four corners of the outer wall of the heat insulation cotton.

[0015] As a further description of the above technical solution:

[0016] A first support is fixedly connected to the outer wall of the gas tank, and a second support is fixedly connected to the outer wall of the storage tank.

[0017] As a further description of the above technical solution:

[0018] A connecting column is fixedly connected to the bottom of the outer wall of the first support, and the other end of the connecting column is fixedly connected to the front side of the outer wall of the recovery cylinder.

[0019] As a further description of the above technical solution:

[0020] Bottom pads are fixedly connected to the four corners of the bottom of the first support, and bottom pads are fixedly connected to the four corners of the bottom of the second support.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present utility model, the gas entering the gas tank is heated by a heater. When the gas flows out from the inside of the gas tank, it is cooled by a condenser. The gas-liquid separation is carried out by a separator, and the separated liquid is collected and reused through a recovery cylinder, which solves the problem in the prior art that the air cannot be heated and condensed, and reduces the influence on the quality of flame-retardant cotton during production.

[0023] 2. In the present utility model, ammonia is stored in a storage tank, the metering of ammonia is counted by a metering pump, and it is controlled by a stop valve. The ammonia after the reaction in the ammonia kettle reaches the dilution acid water tank and is diluted, which avoids the environmental pollution problem caused by the inability to clean ammonia after the reaction. Description of the Drawings

[0024] Figure 1 is a perspective view of a device for producing loose fiber flame-retardant cotton proposed by the present utility model;

[0025] Figure 2 is a partial structural split view of a device for producing loose fiber flame-retardant cotton proposed by the present utility model;

[0026] Figure 3 is a partial structural explosion view of a device for producing loose fiber flame-retardant cotton proposed by the present utility model;

[0027] Figure 4 is a schematic structural view of an ammonia regulating mechanism of a device for producing loose fiber flame-retardant cotton proposed by the present utility model.

[0028] Legend Explanation:

[0029] 1. Reaction kettle; 2. Ammonia regulating mechanism; 201. Storage tank; 202. Pipe 1; 203. Stop valve; 204. Metering pump; 205. Pipe 2; 206. Check valve 1; 207. Ammonia kettle; 208. Pipe 3; 209. Check valve 2; 210. Dilution acid water tank; 3. Gas tank; 4. Connecting pipe; 5. Heater; 6. Inlet pipe; 7. Condenser; 8. Separator; 9. Thin pipe; 10. Recovery cylinder; 11. Gasket; 12. Kettle cover; 13. Pressure relief valve; 14. Pressure gauge; 15. Heat insulation cotton; 16. Bolt; 17. Bracket 1; 18. Bracket 2; 19. Connecting column; 20. Bottom pad 1; 21. Bottom pad 2. Detailed Embodiment

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Referring Figure 1 and Figure 3 , an embodiment provided by the present utility model: A device for the production of loose fiber flame-retardant cotton, including a reaction kettle 1. The left side of the top wall of the reaction kettle 1 is communicated with an air tank 3. The left side of the bottom of the air tank 3 is communicated with a connecting pipe 4. The bottom of the connecting pipe 4 is communicated with a heater 5. The bottom of the heater 5 is communicated with an inlet pipe 6. The right side of the bottom of the air tank 3 is communicated with a condenser 7. The bottom of the condenser 7 is communicated with a separator 8. The middle and lower part of the front side of the outer wall of the separator 8 is communicated with a thin pipe 9. The other end of the thin pipe 9 is communicated with a recovery cylinder 10. The right side of the top wall of the reaction kettle 1 is communicated with an ammonia regulating mechanism 2 for regulating ammonia; a gasket 11 is installed on the top of the reaction kettle 1, and a kettle cover 12 is installed on the top of the reaction kettle 1;

[0032] Specifically, air is introduced through the inlet pipe 6, and the heater 5 is used to effectively heat these gases to reach the required reaction conditions. The condenser 7 cools the air. The gas-liquid mixture in the air will be guided to the separator 8. Under the action of this device, the liquid and gas in the air will be effectively separated. The separated liquid part will be collected again for subsequent use. The collected liquid will be stored in the recovery cylinder 10. When these liquids are needed, they can be directly taken from the inside of the recovery cylinder 10, so as to realize the recycling and efficient management of resources. The reaction kettle 1 can be sealed through the gasket 11 to prevent gas leakage.

[0033] Referring Figure 2 and Figure 4 , the ammonia regulating mechanism 2 includes a storage tank 201, which is communicated with the right side of the top wall of the reaction kettle 1. The middle and lower part of the left side of the outer wall of the storage tank 201 is communicated with a pipeline 202. The top of the outer wall of the pipeline 202 is rotatably connected with a stop valve 203. The bottom of the pipeline 202 is communicated with a metering pump 204. The bottom of the metering pump 204 is communicated with a pipeline 205. The bottom of the outer wall of the pipeline 205 is rotatably connected with a check valve 206. The other end of the pipeline 205 is communicated with an ammonia kettle 207. The middle part of the right side of the outer wall of the ammonia kettle 207 is communicated with a pipeline 208. The top of the outer wall of the pipeline 208 is rotatably connected with a check valve 209. The other end of the pipeline 208 is communicated with a diluted acid water tank 210; a pressure relief valve 13 is installed in the middle of the top wall of the kettle cover 12, and a pressure gauge 14 is fixedly connected to the middle of the front side of the top wall of the kettle cover 12;

[0034] Specifically, during the process of ammonia regulation, the storage tank 201 stores ammonia. The flow rate of ammonia can be controlled through the stop valve 203 at the top of the first pipeline 202 to ensure that it flows according to a predetermined amount. The metering pump 204 can provide accurate data to better control the entire process. The function of the first check valve 206 is to prevent the backflow of ammonia, ensuring the one-way flow of ammonia in the pipeline and avoiding potential safety hazards. After the ammonia completes the reaction inside the ammonia kettle 207, through the third pipeline 208, the ammonia is guided to the diluted acid water tank 210 for elimination treatment. The function of the diluted acid water tank 210 is to convert ammonia into harmless substances, thus ensuring environmental safety. To prevent the ammonia from flowing back into the ammonia kettle 207 again during the discharge process, a second check valve 209 is installed on the third pipeline 208 to further ensure the safety and stability of the entire system. The pressure relief valve 13 can control the air pressure inside the reaction kettle 1 to prevent danger, and the pressure gauge 14 can conduct real-time monitoring. The model of the heater 5 is KQJ-20HC, and the model of the condenser 7 is WNLWNS.

[0035] Refer to Figure 1 and Figure 4 Around the outer wall of the reaction kettle 1, heat insulation cotton 15 is threadedly connected, and bolts 16 are threadedly connected at the four corners of the outer wall of the heat insulation cotton 15; at the bottom of the outer wall of the first support 17, a connecting column 19 is fixedly connected, and the other end of the connecting column 19 is fixedly connected to the front side of the outer wall of the recovery cylinder 10.

[0036] Specifically, the heat insulation cotton 15 reduces heat dissipation, the bolts 16 are used to fix and replace the heat insulation cotton 15, and the connecting column 19 is used to fix the recovery cylinder 10.

[0037] Refer to Figure 2 and Figure 3 On the outer wall of the gas tank 3, a first support 17 is fixedly connected, and on the outer wall of the storage tank 201, a second support 18 is fixedly connected; at the four corners of the bottom of the first support 17, bottom pads 20 are fixedly connected, and at the four corners of the bottom of the second support 18, bottom pads 21 are fixedly connected.

[0038] Specifically, the first support 17 and the second support 18 respectively fix the gas tank 3 and the storage tank 201, and the bottom pads 20 and the bottom pads 21 can effectively prevent slipping.

[0039] Working principle: During the reaction process, air enters through the intake pipe 6, the heater 5 heats the gas, the condenser 7 cools the used air, the separator 8 separates the gas and liquid in the air, enabling the liquid in the air to be collected again, and the recovery cylinder 10 stores the liquid, which can be taken from inside the recovery cylinder 10 during use;

[0040] When adjusting ammonia gas, first use the storage tank 201 to store ammonia gas. Control the flow rate of ammonia gas through the stop valve 203 at the top of the first pipeline 202. Use the metering pump 204 to monitor the flow rate of ammonia gas in real time. The first check valve 206 can prevent the ammonia gas from flowing back. After the reaction of ammonia gas is completed inside the ammonia still 207, it is discharged through the third pipeline 208 into the dilution acid water tank 210 for elimination, and the second check valve 209 is used to prevent the ammonia gas from flowing back again.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An apparatus for producing flame-retardant cotton for loose fibers, comprising a reaction kettle (1), characterized in that: The left side of the top wall of the reactor (1) is connected to a gas tank (3). The left side of the bottom of the gas tank (3) is connected to a connecting pipe (4). The bottom of the connecting pipe (4) is connected to a heater (5). The bottom of the heater (5) is connected to an intake pipe (6). The right side of the bottom of the gas tank (3) is connected to a condenser (7). The bottom of the condenser (7) is connected to a separator (8). The middle and lower part of the front side of the outer wall of the separator (8) is connected to a thin pipe (9). The other end of the thin pipe (9) is connected to a recovery cylinder (10). The right side of the top wall of the reactor (1) is connected to an ammonia regulating mechanism (2), and the ammonia regulating mechanism (2) is used to regulate ammonia.

2. The device for producing flame-retardant loose fiber cotton according to claim 1, wherein: The ammonia regulating mechanism (2) includes a storage tank (201). The storage tank (201) is connected to the right side of the top wall of the reactor (1). The middle and lower part of the left side of the outer wall of the storage tank (201) is connected to a pipe one (202). The top of the outer wall of the pipe one (202) is rotatably connected to a stop valve (203). The bottom of the pipe one (202) is connected to a metering pump (204). The bottom of the metering pump (204) is connected to a pipe two (205). The bottom of the outer wall of the pipe two (205) is rotatably connected to a check valve one (206). The other end of the pipe two (205) is connected to an ammonia kettle (207). The middle part of the right side of the outer wall of the ammonia kettle (207) is connected to a pipe three (208). The top of the outer wall of the pipe three (208) is rotatably connected to a check valve two (209). The other end of the pipe three (208) is connected to a diluted acid water tank (210).

3. An apparatus for producing flame-retardant loose fiber cotton according to claim 1, characterized in that: A gasket (11) is installed on the top of the reactor (1), and a kettle cover (12) is installed on the top of the reactor (1).

4. An apparatus for producing flame-retardant cotton for loose fibers, according to claim 3, characterized in that: A pressure relief valve (13) is installed in the middle of the top wall of the kettle cover (12), and a pressure gauge (14) is fixedly connected to the middle of the front side of the top wall of the kettle cover (12).

5. The equipment for producing flame-retardant cotton of loose fibers according to claim 1, characterized in that: Heat insulation cotton (15) is threadedly connected to the outer periphery of the reactor (1), and bolts (16) are threadedly connected to the four corners of the outer wall of the heat insulation cotton (15).

6. The device for producing flame-retardant loose fiber cotton according to claim 2, characterized in that: A support one (17) is fixedly connected to the outer wall of the gas tank (3), and a support two (18) is fixedly connected to the outer wall of the storage tank (201).

7. An apparatus for producing flame-retardant loose fiber cotton according to claim 6, characterized in that: A connecting column (19) is fixedly connected to the bottom of the outer wall of the support one (17), and the other end of the connecting column (19) is fixedly connected to the front side of the outer wall of the recovery cylinder (10).

8. The device for producing flame-retardant cotton of loose fibers according to claim 6, characterized in that: Bottom pads one (20) are fixedly connected to the four corners of the bottom of the support one (17), and bottom pads two (21) are fixedly connected to the four corners of the bottom of the support two (18).

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