Shearing and fuzzing all-in-one machine for cashmere fabric processing

Abstract

The utility model discloses a shearing and fuzzing all-in-one machine for cashmere fabric processing, which comprises a base, a U-shaped frame is welded on the base, a fuzzing box is welded at one end, far away from the U-shaped frame, of the base, a collecting assembly is arranged at the bottom end of the fuzzing box, a fuzzing assembly is arranged in the fuzzing box, and the collecting assembly is connected with the fuzzing assembly. The unhairing assembly comprises a driving shaft rod rotationally connected to the interior of the unhairing box, the outer surface of the driving shaft rod is sleeved with a first dehairing knife, the end, away from the driving shaft rod, of the interior of the unhairing box is rotationally connected with a rotating shaft rod, and the rotating shaft rod and the driving shaft rod are distributed in a staggered mode; the outer surface of the rotating shaft rod is sleeved with a second dehairing knife, rotation of the driving shaft rod and the rotating shaft rod enables the first dehairing knife and the second dehairing knife to clean and scrape the upper surface and the lower surface of cashmere fabric, fluff on the upper surface and the lower surface of the cashmere fabric can be scraped off, and therefore the dehairing effect is achieved, and the dehairing efficiency of the cashmere fabric is greatly improved.

Description

Technical Field

[0001] The utility model relates to the processing of cashmere fabrics. Specifically, it relates to a shearing and raising integrated machine for processing cashmere fabrics. Background Technique

[0002] Cashmere fabric is a clothing fabric woven from cashmere raw materials. It is the most precious textile fiber among animal fibers. It has good fineness and softness, a smooth and waxy handfeel, and is known as the "king of hairs". It is regarded as an ideal high-grade clothing material. First of all, during the production and processing of cashmere fabrics, in order to make their size and shape stable, and have good gloss, good handfeel, long service life and other protective functions, it is usually necessary to carry out post-treatment on cashmere fabrics. The post-treatment methods can be divided into two categories: mechanical finishing and chemical finishing. Mechanical finishing mainly includes pre-shrinking, stretching, sueding, shearing, raising, etc. Among them, shearing is the process of removing unnecessary fluff on the surface of cashmere fabrics, and raising is the process of picking up the fibers on the surface layer of cashmere fabrics with dense needles to form a layer of fluff. During the processing of cashmere fabrics, it is usually necessary to use a shearing machine to remove the uneven fluff on the surface of the wool to make it neat, and then use a raising machine to form a layer of neat fluff on the surface of the cashmere fabric to improve the warmth retention of the cashmere fabric and improve the appearance and handfeel.

[0003] At present, before the processing of cashmere fabrics, there will be some scattered fluff on their surfaces, which needs to be removed. The existing method usually uses a certain sticky paper wound around a roller, and then the roller is rolled back and forth on the cashmere textile fabric for removal. The sticky paper needs to be frequently replaced, otherwise the adhesion effect will become worse and worse, affecting the defluffing effect.

[0004] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model

[0005] Regarding the problems in the related technology, the utility model proposes a shearing and raising integrated machine for processing cashmere fabrics to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] Therefore, the specific technical solution adopted by the utility model is as follows:

[0007] A shearing and raising integrated machine for processing cashmere fabrics, comprising a base, on which a U-shaped frame is welded. At the top and bottom ends inside the U-shaped frame, there are shearing knives. Vibration motors are fixedly connected to the side walls of the shearing knives. At one end inside the U-shaped frame away from the shearing knives, there are suction velvet plates fixedly connected to the shearing knives. Connecting pipes are respectively welded to the side walls of the suction velvet plates, and one end of each connecting pipe extends outside the U-shaped frame and is fixedly connected to a velvet collecting bag. The velvet collecting bags are respectively fixedly installed on the outer wall of the U-shaped frame. At one end of the base away from the U-shaped frame, there is a defurring box. A collecting component is provided at the bottom end of the defurring box. An inlet for the fabric is opened at one end of the outer surface of the defurring box. A defurring component is provided inside the defurring box. The defurring component includes a driving shaft rod rotatably connected inside the defurring box. A first hair scraping knife is sleeved on the outer surface of the driving shaft rod. At one end inside the defurring box away from the driving shaft rod, there is a rotating shaft rod rotatably connected. The rotating shaft rod and the driving shaft rod are arranged in a staggered manner. A second hair scraping knife is sleeved on the outer surface of the rotating shaft rod. An outlet for the fabric is opened at the other end of the outer surface of the defurring box.

[0008] Further, in order to collect the removed fluff, the collecting component includes a collecting box welded to the bottom end of the defurring box. The collecting box penetrates through the base. A collecting groove is opened on the side wall of the collecting box. A collecting filter plate is slidably connected inside the collecting groove. First suction fans are symmetrically installed at the bottom end of the collecting box.

[0009] Further, in order to make the rotating shaft rod rotate with the driving shaft rod, one end of the driving shaft rod extends outside the defurring box and is fixedly connected to a first transmission wheel. One end of the rotating shaft rod extends outside the defurring box and is fixedly connected to a second transmission wheel. The second transmission wheel is connected to the first transmission wheel through a belt.

[0010] Further, in order to make the driving shaft rod rotate, the other end of the driving shaft rod extends outside the defurring box and is connected to the output end of a driving motor.

[0011] Further, in order to raise the cashmere fabric, vertical plates are symmetrically welded at the other end of the base away from the U-shaped frame. A first raising roller is rotatably connected between the vertical plates. One end of the first raising roller penetrates through the vertical plate and is connected to the output end of a first rotating motor. A second raising roller is rotatably connected at the bottom end between the vertical plates away from the first raising roller. One end of the second raising roller penetrates through the vertical plate and is connected to the output end of a second rotating motor.

[0012] Furthermore, in order to facilitate the collection of the fluff cut by the shearing knife, a filter screen is fixedly connected inside the fluff collection bag, and a second exhaust fan is fixedly connected to one end of the inside of the fluff collection bag away from the filter screen. The outer surface of the fluff collection bag is equidistantly provided with air outlets at one end away from the connecting pipe.

[0013] Furthermore, in order to prevent the inlet surface and the outlet surface from cutting the cashmere fabric, auxiliary rollers are rotatably connected to the top and bottom ends of the inlet surface and the outlet surface.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. The cashmere fabric enters the defurring box through the inlet surface. The driving motor drives the driving shaft rod to rotate inside the defurring box. The rotation of the driving shaft rod causes the first transmission wheel to rotate synchronously. The first transmission wheel is connected to the second transmission wheel through a belt, so that the rotating shaft rod rotates inside the defurring box. The rotation of the driving shaft rod and the rotating shaft rod enables the first hair scraping knife and the second hair scraping knife to scrape the upper and lower surfaces of the cashmere fabric, and the fluff on the upper and lower surfaces of the cashmere fabric can be scraped off, thereby achieving the defurring effect and greatly improving the defurring efficiency of the cashmere fabric.

[0016] 2. During the defurring process, the first exhaust fan starts to work. Under the action of the first exhaust fan, the scraped fluff is sucked into the collection filter plate for temporary storage, preventing the scraped fluff from floating back to the surface of the cashmere fabric. If it is necessary to remove the fluff on the collection filter plate, the collection filter plate is pulled out to move the collection filter plate out of the collection box, thereby realizing the cleaning of the collection filter plate. Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0018] Figure 1 is a schematic structural diagram of a shearing and raising integrated machine for cashmere fabric processing according to an embodiment of the present utility model;

[0019] Figure 2 is a rear view structural diagram of a shearing and raising integrated machine for cashmere fabric processing according to an embodiment of the present utility model;

[0020] Figure 3 is Figure 2 the enlarged view at A in

[0021] Figure 4 is a cross-sectional view of the defurring box of a shearing and raising integrated machine for cashmere fabric processing according to an embodiment of the present utility model;

[0022] Figure 5 It is a schematic structural diagram of a U-shaped frame in a shearing and raising machine for processing cashmere fabrics according to an embodiment of the present utility model;

[0023] Figure 6 It is a cross-sectional view of a fluff collecting bag in a shearing and raising machine for processing cashmere fabrics according to an embodiment of the present utility model.

[0024] In the figure:

[0025] 1. Base; 2. Deburring box; 3. Inlet for fabric; 4. Outlet for fabric; 5. Auxiliary roller; 6. Driving motor; 7. Driving shaft; 8. First wool scraping knife; 9. First transmission wheel; 10. Belt; 11. Second transmission wheel; 12. Rotating shaft; 13. Second wool scraping knife; 14. Collection box; 15. Collection groove; 16. Collection filter plate; 17. First suction fan; 18. U-shaped frame; 19. Shearing knife; 20. Vibration motor; 21. Fluff suction plate; 22. Connecting pipe; 23. Fluff collecting bag; 24. Filter screen; 25. Second suction fan; 26. Air outlet; 27. Vertical plate; 28. First rotating motor; 29. First raising roller; 30. Second rotating motor; 31. Second raising roller. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] According to an embodiment of the present utility model, a shearing and raising machine for processing cashmere fabrics is provided.

[0028] Embodiment 1;

[0029] Such as Figures 1-4As shown in the figure, a shearing and raising integrated machine for processing cashmere fabrics according to an embodiment of the present utility model includes a base 1 for supporting the shearing and raising integrated machine. Support legs are fixedly connected to the four peripheries of the bottom end of the base 1. A control component is fixedly provided on the side wall of the base 1, and the control component is electrically connected to a power source. A U-shaped frame 18 is welded on the base 1. A deburring box 2 is welded at one end of the base 1 away from the U-shaped frame 18. A collection component is provided at the bottom end of the deburring box 2. An inlet opening 3 is formed at one end of the outer surface of the deburring box 2. A deburring component is provided inside the deburring box 2. The deburring component includes a driving shaft rod 7 rotatably connected inside the deburring box 2. A first deburring knife 8 is sleeved on the outer surface of the driving shaft rod 7. A rotating shaft rod 12 is rotatably connected at one end of the deburring box 2 away from the driving shaft rod 7. The rotating shaft rod 12 and the driving shaft rod 7 are arranged in a staggered manner. A second deburring knife 13 is sleeved on the outer surface of the rotating shaft rod 12. In order to make the rotating shaft rod 12 rotate with the driving shaft rod 7, one end of the driving shaft rod 7 extends outside the deburring box 2 and is fixedly connected to a first transmission wheel 9. One end of the rotating shaft rod 12 extends outside the deburring box 2 and is fixedly connected to a second transmission wheel 11. The second transmission wheel 11 is connected to the first transmission wheel 9 through a belt 10. The other end of the driving shaft rod 7 extends outside the deburring box 2 and is connected to the output end of a driving motor 6. The driving motor 6 is fixedly installed outside the deburring box 2. The driving motor 6 is electrically connected to the control component and is powered by the power source. An outlet opening 4 is formed at the other end of the outer surface of the deburring box 2. In order to prevent the inlet opening 3 and the outlet opening 4 from scratching the cashmere fabric, auxiliary rollers 5 are rotatably connected to the top and bottom ends of the inlet opening 3 and the outlet opening 4. The cashmere fabric enters the deburring box 2 through the inlet opening 3. The driving motor 6 drives the driving shaft rod 7 to rotate inside the deburring box 2. The rotation of the driving shaft rod 7 causes the first transmission wheel 9 to rotate synchronously. The first transmission wheel 9 is connected to the second transmission wheel 11 through the belt 10, so that the rotating shaft rod 12 rotates inside the deburring box 2. The rotation of the driving shaft rod 7 and the rotating shaft rod 12 causes the first deburring knife 8 and the second deburring knife 13 to scrape the upper and lower surfaces of the cashmere fabric, and the fluff on the upper and lower surfaces of the cashmere fabric can be scraped off, thereby achieving the deburring effect and greatly improving the deburring efficiency of the cashmere fabric.

[0030] Embodiment 2;

[0031] Please refer to Figure 1 and Figure 4, in order to collect the removed lint, the collection component includes a collection box 14 welded to the bottom end of the lint removal box 2. The collection box 14 penetrates through the base 1. A collection groove 15 is formed on the side wall of the collection box 14. A collection filter plate 16 is slidably connected in the collection groove 15. Symmetrically mounted on the bottom end of the collection box 14 are first suction fans 17. The first suction fans 17 are electrically connected to the control component and are powered by a power supply. During the lint removal process, the first suction fans 17 start to work. Under the action of the first suction fans 17, the scraped lint is sucked into the collection filter plate 16 for temporary storage, preventing the scraped lint from floating back to the surface of the cashmere fabric. When it is necessary to remove the lint on the collection filter plate 16, by pulling the collection filter plate 16, the collection filter plate 16 is moved out of the collection box 14, thereby realizing the cleaning of the collection filter plate 16.

[0032] Embodiment Three;

[0033] Please refer to Figure 1 、 Figure 5 and Figure 6, in order to shear and raise the cashmere fabric, shearing knives 19 are provided on the inner top and bottom ends of the U-shaped frame 18. Vibration motors 20 are fixedly connected to the side walls of the shearing knives 19. The vibration motors 20 are electrically connected to the control component and are powered by a power supply. At one end of the U-shaped frame 18 away from the shearing knives 19, suction plates 21 are fixedly connected. Suction ports are equidistantly arranged on the suction plates 21. The suction plates 21 are fixedly connected to the shearing knives 19. Connecting pipes 22 are respectively welded to the side walls of the suction plates 21. One ends of the connecting pipes 22 extend outside the U-shaped frame 18 and are fixedly connected to the lint collection bags 23. The lint collection bags 23 are respectively fixedly installed on the outer wall of the U-shaped frame 18. A filter screen 24 is fixedly connected to the inside of the lint collection bag 23. A second exhaust fan 25 is fixedly connected to one end of the lint collection bag 23 away from the filter screen 24. The second exhaust fan 25 is electrically connected to the control component and is powered by a power supply. Air outlet holes 26 are equidistantly arranged on the outer surface of the lint collection bag 23 away from the connecting pipes 22. In order to raise the cashmere fabric, vertical plates 27 are symmetrically welded to the other end of the base 1 away from the U-shaped frame 18. A first raising roller 29 is rotatably connected between the vertical plates 27. One end of the first raising roller 29 penetrates through the vertical plate 27 and is connected to the output end of a first rotating motor 28. The first rotating motor 28 is fixedly installed outside the vertical plate 27. The first rotating motor 28 is electrically connected to the control component and is powered by a power supply. A second raising roller 31 is rotatably connected to the bottom end between the vertical plates 27 away from the first raising roller 29. One end of the second raising roller 31 penetrates through the vertical plate 27 and is connected to the output end of a second rotating motor 30. The second rotating motor 30 is fixedly installed outside the vertical plate 27. The second rotating motor 30 is electrically connected to the control component and is powered by a power supply. The vibration motor 20 can drive the vibration of the shearing knife 19, so that the shearing knife 19 shears the upper and lower sides of the cashmere fabric at the same time. During the shearing process, the second exhaust fan 25 operates. The cut fluff flows into the suction plate 21 through the suction ports on the suction plate 21. The fluff in the suction plate 21 then flows into the lint collection bag 23 through the connecting pipe 22 for centralized cleaning, avoiding affecting subsequent processing. At the same time, the setting of the filter screen 24 prevents the fluff from flowing into the air through the air outlet holes 26. After shearing, the cashmere fabric is located between the first raising roller 29 and the second raising roller 31. At this time, the first rotating motor 28 and the second rotating motor 30 respectively drive the first raising roller 29 and the second raising roller 31 to rotate, and raise the upper and lower sides of the cashmere fabric respectively.

[0034] In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in the actual process will be described in detail below.

[0035] In practical applications, first, one end of the cashmere fabric is sequentially passed through between the auxiliary rollers 5 of the fabric inlet 3, between the first wool scraping knife 8 and the second wool scraping knife 13, between the auxiliary rollers 5 of the fabric outlet 4, between the shearing knives 19, and between the first raising roller 29 and the second raising roller 31, and is fixedly connected to an external winding device. Secondly, the external winding device drives the cashmere fabric to move. During the movement of the cashmere fabric, the driving motor 6 drives the driving shaft rod 7 to rotate inside the defleecing box 2. The rotation of the driving shaft rod 7 causes the first transmission wheel 9 to rotate synchronously. The first transmission wheel 9 is connected to the second transmission wheel 11 through a belt 10, causing the rotating shaft rod 12 to rotate inside the defleecing box 2. The rotation of the driving shaft rod 7 and the rotating shaft rod 12 enables the first wool scraping knife 8 and the second wool scraping knife 13 to scrape the upper and lower surfaces of the cashmere fabric, and the fluff on the upper and lower surfaces of the cashmere fabric can be scraped off. During the defleecing process, the first suction fan 17 starts to work. Under the action of the first suction fan 17, the scraped fluff is sucked into the collection filter plate 16 for temporary storage, preventing the scraped fluff from floating back to the surface of the cashmere fabric. If it is necessary to remove the fluff on the collection filter plate 16, the collection filter plate 16 is pulled out to move the collection filter plate 16 out of the collection box 14, thereby realizing the cleaning of the collection filter plate 16. Then, the defleeced cashmere fabric moves between the shearing knives 19. At this time, the vibration motor 20 can drive the vibration of the shearing knives 19, enabling the shearing knives 19 to shear the upper and lower sides of the cashmere fabric simultaneously. During the shearing process, the second suction fan 25 operates, and the cut fluff flows into the suction fluff plate 21 through the fluff suction ports on the suction fluff plate 21. The fluff inside the suction fluff plate 21 then flows into the fluff collection bag 23 through the connecting pipe 22 for centralized cleaning, avoiding affecting subsequent processing. At the same time, the setting of the filter screen 24 prevents the fluff from flowing into the air from the air outlet 26. Finally, the sheared cashmere fabric moves between the first raising roller 29 and the second raising roller 31. At this time, the first rotating motor 28 and the second rotating motor 30 respectively drive the first raising roller 29 and the second raising roller 31 to rotate, respectively performing raising treatment on the upper and lower sides of the cashmere fabric.

[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A shearing and raising integrated machine for cashmere fabric processing, including a base (1), characterized in that, A U-shaped frame (18) is welded on the base (1). Shearing knives (19) are provided at the inner top and bottom ends of the U-shaped frame (18). Vibration motors (20) are fixedly connected to the side walls of the shearing knives (19). Suction flocking plates (21) are fixedly connected to the inner ends of the U-shaped frame (18) far away from the shearing knives (19). The suction flocking plates (21) are fixedly connected to the shearing knives (19). Connecting pipes (22) are respectively welded on the side walls of the suction flocking plates (21). One ends of the connecting pipes (22) extend outside the U-shaped frame (18) and are fixedly connected to a flocking collection bag (23). The flocking collection bags (23) are respectively fixedly installed on the outer walls of the U-shaped frame (18). A defurring box (2) is welded on the end of the base (1) far away from the U-shaped frame (18). A collection assembly is provided at the bottom end of the defurring box (2). An inlet opening (3) is formed in one end of the outer surface of the defurring box (2). A defurring assembly is provided inside the defurring box (2). The defurring assembly includes a driving shaft rod (7) rotatably connected inside the defurring box (2). A first hair scraping knife (8) is sleeved on the outer surface of the driving shaft rod (7). A rotating shaft rod (12) is rotatably connected to the end of the defurring box (2) far away from the driving shaft rod (7). The rotating shaft rod (12) and the driving shaft rod (7) are arranged in a staggered manner. A second hair scraping knife (13) is sleeved on the outer surface of the rotating shaft rod (12). An outlet opening (4) is formed in the other end of the outer surface of the defurring box (2).

2. The shearing and raising integrated machine for processing cashmere fabrics according to claim 1, wherein, The collection assembly includes a collection box (14) welded on the bottom end of the defurring box (2). The collection box (14) penetrates through the base (1). A collection groove (15) is formed in the side wall of the collection box (14). A collection filter plate (16) is slidably connected in the collection groove (15). First suction fans (17) are symmetrically installed on the bottom end of the collection box (14).

3. The shearing and raising integrated machine for processing cashmere fabric according to claim 1, wherein, One end of the driving shaft rod (7) extends outside the defurring box (2) and is fixedly connected to a first transmission wheel (9). One end of the rotating shaft rod (12) extends outside the defurring box (2) and is fixedly connected to a second transmission wheel (11). The second transmission wheel (11) is connected to the first transmission wheel (9) through a belt (10).

4. The shearing and raising integrated machine for processing cashmere fabrics according to claim 3, wherein, The other end of the driving shaft rod (7) extends outside the defurring box (2) and is connected to the output end of a driving motor (6).

5. A shearing and raising integrated machine for processing cashmere fabrics according to claim 1, characterized in that, Vertical plates (27) are symmetrically welded on the other end of the base (1) far away from the U-shaped frame (18). A first raising roller (29) is rotatably connected between the vertical plates (27). One end of the first raising roller (29) penetrates through the vertical plates (27) and is connected to the output end of a first rotating motor (28). A second raising roller (31) is rotatably connected to the bottom end of the vertical plates (27) far away from the first raising roller (29). One end of the second raising roller (31) penetrates through the vertical plates (27) and is connected to the output end of a second rotating motor (30).

6. The shearing and raising integrated machine for processing cashmere fabrics according to claim 1, characterized in that, A filter screen (24) is fixedly connected inside the fluff collecting bag (23). A second exhaust fan (25) is fixedly connected to one end of the inside of the fluff collecting bag (23) far away from the filter screen (24). Air outlets (26) are equidistantly formed in the outer surface of the fluff collecting bag (23) at one end far away from the communicating pipe (22).

7. A shearing and raising integrated machine for processing cashmere fabrics according to claim 1, characterized in that, Auxiliary rollers (5) are rotatably connected to the top and bottom ends of the flour inlet (3) and the flour outlet (4).

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