Molten aluminum crucible with surface scum cleaning structure
By designing a liquid aluminum crucible with a surface slag cleaning structure, the flexible rod and threaded connection are used to achieve convenient replacement of the slag adhesion plate, which solves the problem of low slag cleaning efficiency, improves the purity of aluminum liquid and equipment safety, and extends the service life.
Patent Information
- Application Number
- CN202422261442.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing liquid aluminum crucibles are more complicated in the replacement process of slag adhesion tray, which affects the efficiency of slag cleaning and the service life of the equipment.
A liquid aluminum crucible with a surface slag cleaning structure was designed, which can facilitate replacement of the slag adhesion plate through telescopic rod and threaded connection. The height adjustment of the cylinder assembly and the operation of the console are combined to ensure the stable connection and efficient cleaning of the equipment.
It realizes rapid replacement and cleaning of scum adhesion plates, improves liquid aluminum purity, enhances operating safety, extends the service life of the equipment, and improves production efficiency.
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Figure CN223064339U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of aluminum liquid crucibles, specifically an aluminum liquid crucible with a surface dross cleaning structure. Background Technique
[0002] An aluminum liquid crucible with a surface dross cleaning structure can effectively remove impurities and dross on the surface of the aluminum liquid. Dross is usually composed of oxides and other pollutants. If these impurities are not removed in time, they will affect the final quality of the aluminum ingot. By cleaning these dross, the purity of the aluminum liquid is improved, thereby improving the mechanical properties and appearance quality of the aluminum ingot.
[0003] The dross cleaning structure can effectively reduce the interference of the dross on the surface of the aluminum liquid during the operation process, and reduce sputtering or other safety hazards caused by the dross. This not only improves the operation safety, but also provides a safer and more comfortable working environment for the operators. The aluminum liquid crucible with a surface dross cleaning structure provides significant advantages for the aluminum casting process by improving the purity of the aluminum liquid, enhancing the quality of the casting products, increasing the production efficiency, extending the service life of the crucible, and improving the operation safety.
[0004] However, the replacement of the dross adhesion plate during the use of common equipment is relatively complicated and not convenient for timely replacement. Therefore, it is easy to affect the operation of the dross adhesion plate after long-term operation. Content of the Utility Model
[0005] The purpose of this application is to provide an aluminum liquid crucible with a surface dross cleaning structure to solve the problem of conveniently replacing the dross adhesion plate mentioned above.
[0006] The technical solution adopted in this application is as follows: An aluminum liquid crucible with a surface dross cleaning structure includes an equipment bottom plate. The upper end of the equipment bottom plate is fixedly connected with a plurality of rectangular support plates. The upper end of the rectangular support plates is fixedly connected with a carrying plate. The lower end of the carrying plate is provided with an annular plate. An expansion rod is slidably connected inside the annular plate. The lower end of the expansion rod is fixedly connected with a threaded port. The threaded port is threadedly connected with a threaded hole arranged inside the lower annular plate. The lower end of the lower annular plate is fixedly connected with a dross adhesion plate. A gasket is arranged at the middle position between the threaded port and the lower annular plate.
[0007] By adopting the above technical solution, during the use of the equipment, the staff can connect the threaded opening provided at the lower end of the telescopic rod and the lower annular plate through threading, so as to facilitate the replacement of the scum adhesion plate after the long-term cleaning operation of the scum on the surface of the aluminum liquid crucible by the scum adhesion plate, thus facilitating the subsequent use of the surface scum cleaning operation and ensuring the cleaning efficiency of the scum adhesion plate. During use, when the replacement operation of the scum adhesion plate is required, the staff loosens the connection between the lower annular plate and the threaded opening, then removes the scum adhesion plate, and then replaces it with a clean scum adhesion plate, which is convenient for the staff to clean the used scum adhesion plate. The gasket facilitates strengthening the connection between the telescopic rod and the lower annular plate, thereby ensuring the stable connection of the equipment. The rectangular support plate and the carrying plate facilitate ensuring the integrity of the equipment framework for the subsequent use of the equipment. The annular plate facilitates assisting in restricting the position of the connected telescopic rod.
[0008] In a preferred embodiment, a cylinder assembly is provided at the upper end of the carrying plate, and the other end of the telescopic rod passes through the carrying plate and communicates with the cylinder assembly.
[0009] By adopting the above technical solution, the cylinder assembly facilitates driving the telescopic operation of the telescopic rod, thereby facilitating adjusting the position height of the scum adhesion plate, so that the scum cleaning operation can be carried out on the surface of the aluminum liquid crucible.
[0010] In a preferred embodiment, an aluminum liquid crucible is provided at the middle position between adjacent rectangular support plates at the upper end of the equipment bottom plate, and a rotating base is fixedly connected to the upper end of the aluminum liquid crucible.
[0011] By adopting the above technical solution, the aluminum liquid crucible is convenient for storing aluminum liquid, thus facilitating the subsequent operation use. The rotating base facilitates driving the rotation of the position of the rotating rod, thus ensuring the normal use of the equipment.
[0012] In a preferred embodiment, a console is fixedly connected to the side of the telescopic rod, and a plurality of control buttons are provided on the side of the console.
[0013] By adopting the above technical solution, the console facilitates carrying the position of the control buttons, so that the staff can adjust and control the operation of the equipment during use to meet different use requirements.
[0014] In a preferred embodiment, a plurality of support pads are fixedly connected to the lower end of the equipment bottom plate.
[0015] By adopting the above technical solution, the support pads support the position of the equipment bottom plate, thus ensuring the stable position of the structure, keeping the equipment away from the ground, and thus reducing ground corrosion.
[0016] In a preferred embodiment, a rotating rod is rotatably connected to the upper end of the rotating base, a limiting screw rod is threadedly connected to the upper end of the rotating rod, and the other end of the limiting screw rod passes through the rotating rod and is threadedly connected to a limiting hole provided inside the rotating base.
[0017] By adopting the above technical solution, the position rotation of the rotating rod is conveniently restricted by setting the limiting screw rod. During use, by rotating the limiting screw rod, the lower end of the limiting screw rod is located inside the rotating rod, thus moving away from the limiting hole provided inside the rotating base. When limiting operation is required, the limiting screw rod is screwed to rotate the lower end of the limiting screw rod into the limiting hole provided inside the rotating base to restrict the rotation of the rotating rod.
[0018] In a preferred embodiment, a connecting component is fixedly connected to the side surface of the rotating rod, and a sealing cover is fixedly connected to the lower end of the connecting component.
[0019] By adopting the above technical solution, the connecting component conveniently carries the position of the sealing cover, and by using the sealing cover, the sealing inside the molten aluminum crucible is conveniently ensured, thus facilitating the subsequent operation and use of the equipment.
[0020] In a preferred embodiment, the control console is connected to the cylinder assembly through a connecting wire, and the molten aluminum crucible is made of a high-temperature-resistant metal material.
[0021] By adopting the above technical solution, in the use of the equipment, the equipment components are connected through the connecting wire, thus facilitating the staff to control the operation of the equipment. The equipment made of high-temperature-resistant material can withstand the high-temperature operation environment, reduce the equipment failure time, and thus improve the production efficiency.
[0022] In summary, due to adopting the above technical solution, the beneficial effects of the present application are:
[0023] In the present application, during the use of the equipment, the staff can threadedly connect between the threaded opening provided at the lower end of the telescopic rod and the lower annular plate, thus facilitating the replacement of the slag adhesion plate after the slag adhesion plate has completed the cleaning operation of the surface of the molten aluminum crucible for a long time, thus facilitating the subsequent use of the surface slag cleaning operation and ensuring the cleaning efficiency of the slag adhesion plate. During use, when the slag adhesion plate needs to be replaced, the staff loosens the connection between the lower annular plate and the threaded opening, then removes the slag adhesion plate, and then replaces it with a clean slag adhesion plate, facilitating the staff to clean the used slag adhesion plate. The gasket facilitates strengthening the connection between the telescopic rod and the lower annular plate, thus ensuring the stable connection of the equipment. The rectangular support plate and the mounting plate facilitate ensuring the integrity of the equipment framework for the subsequent use of the equipment. The annular plate facilitates assisting in restricting the position of the connected telescopic rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 Schematic diagram of the molten aluminum crucible structure with a surface dross cleaning structure for this application;
[0025] Figure 2 Schematic diagram of the connection of the molten aluminum crucible structure in this application;
[0026] Figure 3 Schematic diagram of the connection of the connection component structure in this application;
[0027] Figure 4 Schematic diagram of the upper component structure of the dross adhesion plate in this application.
[0028] Markings in the figure: 1, equipment bottom plate; 2, support backing plate; 3, rectangular support plate; 4, molten aluminum crucible; 5, connection component; 6, dross adhesion plate; 7, telescopic rod; 8, carrying plate; 9, cylinder component; 10, annular plate; 11, control button; 12, console; 13, sealing cover; 14, rotating base; 15, rotating rod; 16, limit screw; 17, threaded port; 18, gasket; 19, lower annular plate. Detailed implementation manners
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0030] Embodiment:
[0031] Refer to Figure 1-2 , Figure 4, An aluminum liquid crucible with a surface dross cleaning structure, including an equipment bottom plate 1. At the upper end of the equipment bottom plate 1, a plurality of rectangular support plates 3 are fixedly connected. At the upper end of the rectangular support plate 3, a carrier plate 8 is fixedly connected. At the lower end of the carrier plate 8, an annular plate 10 is provided. Inside the annular plate 10, a telescopic rod 7 is slidably connected. At the lower end of the telescopic rod 7, a threaded port 17 is fixedly connected. The threaded port 17 is threadedly connected to a threaded hole provided inside a lower annular plate 19. At the lower end of the lower annular plate 19, a dross adhesion plate 6 is fixedly connected. A gasket 18 is provided at the middle position between the threaded port 17 and the lower annular plate 19. During the use of the equipment, the staff can threadedly connect the threaded port 17 provided at the lower end of the telescopic rod 7 and the lower annular plate 19, so as to facilitate the replacement of the dross adhesion plate 6 after the dross adhesion plate 6 has completed the surface dross cleaning operation of the aluminum liquid crucible for a long time, thus facilitating the subsequent use of the surface dross cleaning operation and ensuring the cleaning efficiency of the dross adhesion plate 6. During use, when the dross adhesion plate 6 needs to be replaced, the staff loosens the connection between the lower annular plate 19 and the threaded port 17, then removes the dross adhesion plate 6, and then replaces it with a clean dross adhesion plate 6, which is convenient for the staff to clean the used dross adhesion plate 6. The gasket 18 facilitates strengthening the connection between the telescopic rod 7 and the lower annular plate 19, thus ensuring the stable connection of the equipment. The rectangular support plate 3 and the carrier plate 8 are convenient for ensuring the integrity of the equipment framework for the subsequent use of the equipment. The annular plate 10 is convenient for assisting in restricting the position of the connected telescopic rod 7.
[0032] Refer to Figure 1-2 , At the upper end of the carrier plate 8, a cylinder assembly 9 is provided. The other end of the telescopic rod 7 passes through the carrier plate 8 and communicates with the cylinder assembly 9. The cylinder assembly 9 is convenient for driving the telescopic operation of the telescopic rod 7, thus facilitating the adjustment of the position height of the dross adhesion plate 6, so as to perform the surface dross cleaning operation on the aluminum liquid crucible 4.
[0033] Refer to Figure 1-3 , At the upper end of the equipment bottom plate 1, an aluminum liquid crucible 4 is provided at the middle position between adjacent rectangular support plates 3. At the upper end of the aluminum liquid crucible 4, a rotating base 14 is fixedly connected. The aluminum liquid crucible 4 is convenient for storing aluminum liquid, thus facilitating the subsequent operation use. The rotating base 14 is convenient for driving the rotation of the position of the rotating rod 15, thus ensuring the normal use of the equipment.
[0034] Refer to Figure 1-2 , A control console 12 is fixedly connected to the side of the telescopic rod 7. A plurality of control buttons 11 are provided on the side of the control console 12. The control console 12 is convenient for carrying the position of the control buttons 11, thus facilitating the staff to adjust and control the operation of the equipment during use to meet different use requirements.
[0035] Refer to Figure 1-2, a plurality of support pads 2 are fixedly connected to the lower end of the equipment base plate 1. The support pads 2 support the position of the equipment base plate 1, thus ensuring the stable position of the structure, making the equipment away from the ground, and thus reducing ground corrosion.
[0036] Refer to Figure 1-3 , the upper end of the rotating base 14 is rotatably connected to a rotating rod 15. The upper end of the rotating rod 15 is threadedly connected to a limit screw 16. The other end of the limit screw 16 passes through the rotating rod 15 and is threadedly connected to a limit hole provided inside the rotating base 14. By providing the limit screw 16, it is convenient to limit the rotation of the rotating rod 15. During use, by rotating the limit screw 16, the lower end of the limit screw 16 is located inside the rotating rod 15, thus being away from the limit hole provided inside the rotating base 14. When limit operation is required, turn the limit screw 16 to rotate the lower end of the limit screw 16 into the limit hole provided inside the rotating base 14 to limit the rotation of the rotating rod 15.
[0037] Refer to Figure 1-3 , a connecting component 5 is fixedly connected to the side surface of the rotating rod 15. The lower end of the connecting component 5 is fixedly connected to a sealing cover 13. The connecting component 5 facilitates carrying the position of the sealing cover 13. By using the sealing cover 13, it is convenient to ensure the sealing inside the aluminum liquid crucible 4, thus facilitating the subsequent operation and use of the equipment.
[0038] Refer to Figure 1-3 , the control console 12 is connected to the cylinder assembly 9 through a connecting wire. The aluminum liquid crucible 4 is made of a high-temperature resistant metal material. During the use of the equipment, the equipment components are connected through the connecting wire, thus facilitating the staff to control the operation of the equipment. The equipment made of high-temperature resistant material can withstand high-temperature operating environments, reduce the equipment failure time, and thus improve the production efficiency.
[0039] The implementation principle of the embodiment of the aluminum liquid crucible with a surface dross cleaning structure in this application is as follows:
[0040] In the use of the device, the staff can connect the threaded port 17 provided at the lower end of the telescopic rod 7 and the lower annular plate 19 by threading, so as to facilitate the replacement of the scum adhesion plate 6 after the scum adhesion plate 6 has completed the cleaning operation of the surface scum of the aluminum liquid crucible for a long time, thus facilitating the subsequent use of the surface scum cleaning operation and ensuring the cleaning efficiency of the scum adhesion plate 6. During use, when the replacement operation of the scum adhesion plate 6 is required, the staff loosens the connection between the lower annular plate 19 and the threaded port 17, then removes the scum adhesion plate 6, and then replaces it with a clean scum adhesion plate 6, which is convenient for the staff to clean the used scum adhesion plate 6. The gasket 18 facilitates strengthening the connection between the telescopic rod 7 and the lower annular plate 19, thus ensuring the stable connection of the device. The rectangular support plate 3 and the carrier plate 8 facilitate ensuring the integrity of the device framework for the subsequent use of the device. The annular plate 10 facilitates assisting in restricting the position of the connected telescopic rod 7. By using this structure, it is convenient for the staff to replace the scum adhesion plate 6 in time after the device has been operating for a period of time, thus ensuring the use of the surface scum cleaning operation of the aluminum liquid crucible. The structure is simple and convenient for the staff to operate and use.
[0041] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present application.
Claims
1. Aluminum liquid crucible with surface dross cleaning structure, including equipment bottom plate (1), characterized in that: At the upper end of the equipment base plate (1), a plurality of rectangular support plates (3) are fixedly connected. At the upper end of the rectangular support plates (3), a carrying plate (8) is fixedly connected. At the lower end of the carrying plate (8), an annular plate (10) is provided. Inside the annular plate (10), a telescopic rod (7) is slidably connected. At the lower end of the telescopic rod (7), a threaded port (17) is fixedly connected. The threaded port (17) is threadedly connected to a threaded hole provided inside a lower annular plate (19). At the lower end of the lower annular plate (19), a dross adhesion disc (6) is fixedly connected. A gasket (18) is provided at the middle position between the threaded port (17) and the lower annular plate (19).
2. The molten aluminum crucible with a surface dross cleaning structure as described in claim 1, characterized in that: At the upper end of the carrying plate (8), a cylinder assembly (9) is provided. The other end of the telescopic rod (7) passes through the carrying plate (8) and communicates with the cylinder assembly (9).
3. The aluminum liquid crucible with a surface dross cleaning structure according to claim 1, characterized in that: At the upper end of the equipment base plate (1), at the middle position between adjacent rectangular support plates (3), an aluminum liquid crucible (4) is provided. At the upper end of the aluminum liquid crucible (4), a rotating base (14) is fixedly connected.
4. The aluminum liquid crucible with a surface dross cleaning structure according to claim 1, characterized in that: On the side of the telescopic rod (7), a control console (12) is fixedly connected. On the side of the control console (12), a plurality of control buttons (11) are provided.
5. The aluminum liquid crucible with a surface dross cleaning structure as described in claim 1, characterized in that: At the lower end of the equipment base plate (1), a plurality of support pads (2) are fixedly connected.
6. The molten aluminum crucible with a surface dross cleaning structure as described in claim 3, characterized in that: At the upper end of the rotating base (14), a rotating rod (15) is rotatably connected. At the upper end of the rotating rod (15), a limiting screw (16) is threadedly connected. The other end of the limiting screw (16) passes through the rotating rod (15) and is threadedly connected to a limiting hole provided inside the rotating base (14).
7. The molten aluminum crucible with a surface dross cleaning structure as described in claim 6, characterized in that: On the side of the rotating rod (15), a connecting component (5) is fixedly connected. At the lower end of the connecting component (5), a sealing cover (13) is fixedly connected.
8. The aluminum liquid crucible with a surface dross cleaning structure according to claim 4, characterized in that: The control console (12) is connected to the cylinder assembly (9) through connecting wires.
Citation Information
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